Slag cooler for graphite processing

By introducing a spray frame and transmission components into the slag cooler, the cooling of the slag cooler and the recycling of water resources are realized, solving the problem of excessively high external wall temperature, ensuring safety and saving water resources.

CN223649699UActive Publication Date: 2025-12-09CARBON BASED TECH (FUJIAN) CO LTD
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Patent Information

Application Number
CN202423291255.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-09
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing slag cooler has an excessively high outer wall temperature during use, which leads to an increase in ambient temperature and affects the safety and normal work of the staff.

Method used

A cold slag machine for graphite processing was designed. Cooling water is sprayed onto the surface of the drum by a spray frame. The spray frame is driven to reciprocate by a transmission component. The cooling water is recycled and reused. The machine is combined with a filter frame to filter waste residue.

Benefits of technology

It effectively reduced the temperature of the outer wall of the roller, prevented the ambient temperature from rising, ensured the safety of the staff, and saved water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a slag cooler for graphite processing, which comprises a base, two sides of the top of the base are fixedly connected with limit frames, the inside of each limit frame is rotatably connected with a roller, the top of the base is fixedly connected with a support frame on the outer side of the roller, and the bottom of the support frame is slidably connected with a spraying frame. A filter frame is detachably connected to the top of the base and located below the roller, and a transmission assembly is arranged at the bottom of the supporting frame; the utility model provides a slag cooler for graphite processing, and solves the problems that in the prior art, when a slag cooler is used, after the outer wall generates a higher temperature, effective cooling treatment is difficult to carry out, so that the nearby environment temperature is greatly increased, the normal work of workers is influenced, and the service life of the workers is prolonged. And the personal safety of workers can be threatened if the workers are too close to the roller.
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Description

Technical Field

[0001] This utility model belongs to the field of graphite processing, specifically a cold slag machine for graphite processing. Background Technology

[0002] A slag cooler is a type of mechanical equipment used in industrial production to process slag generated from molten metals or other materials at high temperatures. The outer wall temperature of a slag cooler is usually high, especially when processing high-temperature slag.

[0003] In existing slag coolers, the outer wall generates a high temperature during use, making it difficult to effectively cool it down. This significantly increases the ambient temperature, which not only affects the normal work of the staff but also poses a threat to their personal safety if they are too close to the drum. Utility Model Content

[0004] In view of the above-mentioned problems existing in the prior art, the main objective of this utility model is to provide a cold slag machine for graphite processing.

[0005] The technical solution of this utility model is as follows: a cold slag machine for graphite processing includes a base, with limit frames fixedly connected to both sides of the top of the base, a roller rotatably connected inside the limit frames, a support frame fixedly connected to the top of the base and outside the rollers, a spray frame slidably connected to the bottom of the support frame, a filter frame detachably connected to the top of the base and below the rollers, and a transmission component provided at the bottom of the support frame.

[0006] In a preferred embodiment, the transmission assembly includes a reciprocating screw and a linkage unit. The reciprocating screw is rotatably connected to the bottom of the support frame, and the spray frame is threaded to the outside of the reciprocating screw. A worm gear is fixedly connected to one end of the reciprocating screw, and a worm is rotatably connected to one side of the support frame. The worm gear and the worm are meshed together. A motor is fixedly connected to one side of the top of the support frame via a mounting plate. One end of the worm extends to the top of the support frame and is fixedly connected to the output end of the motor. The roller can be rotated via the linkage unit.

[0007] In a preferred embodiment, the linkage unit includes a first bevel gear, which is fixedly connected to the bottom of the worm gear, and a second bevel gear is fixedly connected to the outer side of the roller, with the first bevel gear and the second bevel gear meshing together.

[0008] In a preferred embodiment, mounting blocks are symmetrically fixedly connected to both sides of the top of the filter frame, and bolts are threaded into the internal parts of the mounting blocks. One end of the bolt extends into the interior of the base and is threadedly connected to the base.

[0009] In a preferred embodiment, a water tank is fixedly connected to the top of the support frame, and the water tank is connected to the spray frame via a hose. A filling port is fixedly connected to one side of the top of the water tank, and a water pump is installed inside the water tank at one end of the hose.

[0010] In a preferred embodiment, a feed pipe is fixedly connected to one side of the inner side of the support frame, and the roller is rotatably connected to the feed pipe.

[0011] In a preferred embodiment, a discharge pipe is fixedly connected to the outer side of the roller, and a solenoid valve is installed on the outside of the discharge pipe.

[0012] In a preferred embodiment, the bottom of the inner wall of the base is set as an inclined surface, a water outlet pipe is fixedly connected to the outer side of the base, a valve is installed on the outside of the water outlet pipe, and the motor, water pump and solenoid valve are all electrically connected to an external controller.

[0013] The beneficial effects of this utility model are as follows:

[0014] This device can spray cooling water onto the surface of the drum through a spray frame while the drum is running, thereby cooling the outer wall of the drum. This avoids the problem of the drum's internal temperature being too high and conducting to the outer wall, which would greatly increase the temperature of the surrounding environment and affect the normal work of the staff. In addition, the cooling water dripping after use can be recycled, thus effectively saving water resources.

[0015] The above description of the utility model is merely an overview of the technical solution of this application. In order to enable those skilled in the art to better understand the technical solution of this application and to implement it based on the description and drawings, and to make the above-mentioned objectives and other objectives, features and advantages of this application easier to understand, the following description is provided in conjunction with the specific embodiments and drawings of this application. Attached Figure Description

[0016] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, features, and effects of specific embodiments of this application and other related content, and should not be considered as limitations on this application.

[0017] In the accompanying drawings of the instruction manual:

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is a second perspective view of the present invention;

[0020] Figure 3 This is a bottom-view perspective view of the present invention;

[0021] Figure 4 This is a cross-sectional view of the support frame in this utility model;

[0022] Figure 5 This is a cross-sectional view of the base in this utility model;

[0023] Figure 6 For the present utility model Figure 2 Enlarged view of point A in the middle.

[0024] The reference numerals used in the above figures are explained as follows:

[0025] 1. Base; 2. Limiting frame; 3. Roller; 4. Support frame; 5. Spray frame; 6. Filter frame; 7. Reciprocating screw; 8. Worm gear; 9. Worm; 10. Motor; 11. First bevel gear; 12. Second bevel gear; 13. Bolt; 14. Water tank; 15. Hose; 16. Filling port; 17. Feed pipe; 18. Discharge pipe; 19. Water outlet pipe. Detailed Implementation

[0026] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.

[0027] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0028] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0029] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.

[0030] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.

[0031] Without further limitations, the use of terms such as “comprising,” “including,” “having,” or other similar open-ended expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.

[0032] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.

[0033] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0034] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral arrangement; it can be a direct connection or an indirect connection through an intermediate medium; it can be a relationship of two components combined together, an interaction relationship between two components, or a connection within two structures. Those skilled in the art to which this application pertains can understand the specific meaning of the above terms in the embodiments of this application according to the specific circumstances.

[0035] Please see Figure 1-6 A cold slag machine for graphite processing includes a base 1. Limiting frames 2 are fixedly connected to both sides of the top of the base 1. A roller 3 is rotatably connected inside the limiting frame 2. A support frame 4 is fixedly connected to the top of the base 1 and outside the roller 3. A spray frame 5 is slidably connected to the bottom of the support frame 4. A filter frame 6 is detachably connected to the top of the base 1 and below the roller 3. A transmission component is provided at the bottom of the support frame 4.

[0036] Specifically, the transmission assembly includes a reciprocating screw 7 and a linkage unit. The reciprocating screw 7 is rotatably connected to the bottom of the support frame 4, and the spray frame 5 is threadedly connected to the outside of the reciprocating screw 7. One end of the reciprocating screw 7 is fixedly connected to a worm gear 8. A worm 9 is rotatably connected to the inside of the support frame 4. The worm gear 8 and the worm 9 are meshed together. A motor 10 is fixedly connected to the top of the support frame 4 via a mounting plate. One end of the worm 9 extends to the top of the support frame 4 and is fixedly connected to the output end of the motor 10. The roller 3 can be rotated through the linkage unit. The linkage unit includes a first bevel gear 11, which is fixedly connected to the bottom of the worm 9. A second bevel gear 12 is fixedly connected to the outside of the roller 3. The first bevel gear 11 and the second bevel gear 12 are meshed together.

[0037] With the above technical solution, when the roller 3 is needed, it can be fed through the feed pipe 17. Then, the motor 10 and water pump are started by the external controller. The output end of the motor 10 drives the worm 9 and the first bevel gear 11 to rotate, so that the first bevel gear 11 drives the second bevel gear 12 and the roller 3 to rotate through the meshing relationship, thus driving the roller 3 to run. At the same time, the worm 9 drives the worm wheel 8 and the reciprocating screw 7 to rotate through the meshing relationship. The reciprocating screw 7 then drives the external spray frame 5 to reciprocate under the limit of the support frame 4 through the threaded connection relationship. The water pump draws the cooling water from the water tank 14 into the interior of the spray frame 5 through the hose 15, and then sprays it out from the nozzle at the bottom of the spray frame 5 onto the surface of the roller 3, which can cool the outer wall of the roller 3 and prevent the roller 3 from overheating during operation. The high conductivity of the outer wall of the roller 3 significantly increases the temperature of the surrounding environment, affecting the normal work of the staff. The cooling water dripping after cooling the roller 3 can be collected inside the base 1 through the filter frame 6, which facilitates the recycling of the cooling water and effectively saves water resources. In addition, the filter frame 6 can filter the waste residue carried by the cooling water after passing through the roller 3, preventing the waste residue from affecting the reuse of the cooling water. This device can spray cooling water onto the surface of the roller 3 through the spray frame 5 while the roller 3 is running, cooling the outer wall of the roller 3. This avoids the problem of the roller 3's high internal temperature conducting to the outer wall during operation, which greatly increases the temperature of the surrounding environment and affects the normal work of the staff. Moreover, the cooling water dripping after use can be recycled and reused, thus effectively saving water resources.

[0038] Specifically, mounting blocks are symmetrically fixedly connected to both sides of the top of the filter frame 6. Bolts 13 are threadedly connected inside the mounting blocks, and one end of the bolts 13 extends into the interior of the base 1 and is threadedly connected to the base 1.

[0039] With the above technical solution, the filter frame 6 can be quickly disassembled by unscrewing the bolt 13, which makes it convenient for staff to clean the filter screen inside the filter frame 6.

[0040] Specifically, a water tank 14 is fixedly connected to the top of the support frame 4. The water tank 14 is connected to the spray frame 5 through a hose 15. A filling port 16 is fixedly connected to one side of the top of the water tank 14. One end of the hose 15 extends into the interior of the water tank 14 and a water pump is installed therein. A feed pipe 17 is fixedly connected to one side of the interior of the support frame 4. The roller 3 is rotatably connected to the feed pipe 17. A discharge pipe 18 is fixedly connected to one side of the exterior of the roller 3. A solenoid valve is installed on the exterior of the discharge pipe 18.

[0041] With the above technical solution, when the cooling water inside the water tank 14 is insufficient, the external water injection pipe can be connected to the injection port 16 to replenish the cooling water. The material inside the drum 3 can be discharged through the discharge pipe 18 by opening the solenoid valve through the external controller.

[0042] Specifically, the bottom of the inner wall of the base 1 is set as an inclined surface, and a water outlet pipe 19 is fixedly connected to the outer side of the base 1. A valve is installed on the outside of the water outlet pipe 19. The motor 10, water pump and solenoid valve are all electrically connected to an external controller.

[0043] The above technical solution allows for easy recycling of collected cooling water via the inclined surface. Opening the valve allows for recycling of cooling water inside the base 1 through the outlet pipe 19. An external controller allows for quick and easy control of the motor 10, water pump, and solenoid valve by the operator.

[0044] When in use, the roller 3 is fed through the feed pipe 17. Then, the motor 10 and water pump are started by an external controller. The output of the motor 10 drives the worm 9 and the first bevel gear 11 to rotate, causing the first bevel gear 11 to mesh with the second bevel gear 12 and the roller 3, thus driving the roller 3 to run. Simultaneously, the worm 9 meshes with the worm wheel 8 and the reciprocating screw 7, which in turn drives the external spray frame 5 to reciprocate under the limit of the support frame 4 via a threaded connection. The water pump, through a flexible... Pipe 15 draws cooling water from inside water tank 14 into the spray frame 5, and then sprays it from the nozzles at the bottom of the spray frame 5 onto the surface of roller 3. This cools the outer wall of roller 3, preventing the roller 3 from overheating during operation and causing a significant increase in the ambient temperature, which could affect the normal work of personnel. The cooling water dripping from the roller 3 after cooling can be collected inside the base 1 through filter frame 6, facilitating the recycling of cooling water and effectively saving water resources. Furthermore, filter frame 6 can filter the cooling water as it passes through the roller. The waste residue carried by the drum 3 is filtered to prevent it from affecting the reuse of cooling water. This device can spray cooling water onto the surface of the drum 3 through the spray frame 5 while the drum 3 is running, cooling the outer wall of the drum 3. This avoids the problem of the drum 3's internal temperature being too high and conducting to the outer wall during operation, which would greatly increase the temperature of the surrounding environment and affect the normal work of the staff. The cooling water dripping after use can be recycled, thus effectively saving water resources. The filter frame 6 can be quickly disassembled by unscrewing the bolt 13, making it easy for the staff to clean the filter screen inside the filter frame 6. When the cooling water in the water tank 14 is insufficient, the external water injection pipe can be connected to the filling port 16 to replenish the cooling water. The material inside the drum 3 can be discharged through the discharge pipe 18 by opening the solenoid valve through the external controller. The inclined surface can facilitate the recovery of collected cooling water. Opening the valve can recover the cooling water inside the base 1 through the water outlet pipe 19. The external controller allows the staff to quickly control the motor 10, water pump and solenoid valve.

[0045] In this embodiment, the power mechanism or power unit includes, but is not limited to, engines, motors, pneumatic tools, hydraulic pumps, etc. The power unit also includes direct power sources and indirect power sources. Direct power sources are those that can provide their own power, such as engines and motors, while indirect power sources include cylinders and hydraulic cylinders. The power mechanism or power unit can drive the linear reciprocating motion of the actuator through gear and rack engagement, slider and groove engagement, lead screw and nut engagement, etc.

[0046] In this embodiment, the transmission mechanism or transmission unit includes a speed reducer, gearbox, worm gear mechanism, linkage mechanism, compound mechanism, etc. The transmission mechanism or transmission unit is used to transmit power from the power mechanism or power unit to the actuator or actuator.

[0047] In this embodiment, the actuator or actuator unit includes, but is not limited to, compression mechanism, rotation mechanism, swing mechanism, vibration mechanism, lifting mechanism, cutting mechanism, etc.

[0048] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of this application and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A cold slag machine for graphite processing, comprising a base (1), characterized in that, The base (1) has a limit frame (2) fixedly connected to both sides of the top. The limit frame (2) is rotatably connected to a roller (3). The base (1) is fixedly connected to a support frame (4) on the top and outside of the roller (3). The support frame (4) is slidably connected to a spray frame (5) at the bottom. The base (1) is detachably connected to a filter frame (6) on the top and below the roller (3). The support frame (4) is provided with a transmission component at the bottom.

2. The cold slag machine for graphite processing according to claim 1, characterized in that, The transmission assembly includes a reciprocating screw (7) and a linkage unit. The reciprocating screw (7) is rotatably connected to the bottom of the support frame (4). The spray frame (5) is threaded to the outside of the reciprocating screw (7). One end of the reciprocating screw (7) is fixedly connected to a worm gear (8). A worm (9) is rotatably connected to one side of the inside of the support frame (4). The worm gear (8) and the worm (9) are meshed together. A motor (10) is fixedly connected to one side of the top of the support frame (4) through a mounting plate. One end of the worm (9) extends to the top of the support frame (4) and is fixedly connected to the output end of the motor (10). The roller (3) can be rotated through the linkage unit.

3. A cold slag machine for graphite processing according to claim 2, characterized in that, The linkage unit includes a first bevel gear (11), which is fixedly connected to the bottom of the worm (9). A second bevel gear (12) is fixedly connected to the outer side of the roller (3), and the first bevel gear (11) and the second bevel gear (12) are meshed together.

4. A cold slag machine for graphite processing according to claim 3, characterized in that, The filter frame (6) is symmetrically fixed with mounting blocks on both sides of its top. The mounting blocks are internally threaded with bolts (13), one end of which extends into the interior of the base (1) and is threadedly connected to the base (1).

5. A cold slag machine for graphite processing according to claim 2, characterized in that, A water tank (14) is fixedly connected to the top of the support frame (4). The water tank (14) is connected to the spray frame (5) via a hose (15). A filling port (16) is fixedly connected to one side of the top of the water tank (14). One end of the hose (15) extends into the interior of the water tank (14) where a water pump is installed.

6. A cold slag machine for graphite processing according to claim 5, characterized in that, The feed pipe (17) is fixedly connected to one side of the inside of the support frame (4), and the roller (3) is rotatably connected to the feed pipe (17).

7. A cold slag machine for graphite processing according to claim 5, characterized in that, A discharge pipe (18) is fixedly connected to the outer side of the roller (3), and a solenoid valve is installed on the outside of the discharge pipe (18).

8. A cold slag machine for graphite processing according to claim 7, characterized in that, The bottom of the inner wall of the base (1) is set as an inclined surface. A water outlet pipe (19) is fixedly connected to the outer side of the base (1). A valve is installed on the outside of the water outlet pipe (19). The motor (10), water pump and solenoid valve are all electrically connected to an external controller.