Heat exchanger with turbulence assemblies added in radiating pipes

By incorporating spiral components and fins within the heat exchanger tube, the problem of insufficient heat exchange under laminar flow conditions of the cold and heat sources is solved, thereby improving the heat exchange efficiency of the heat exchanger tube.

CN223649722UActive Publication Date: 2025-12-09GUANGDONG BOKE PRECISION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423245405.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-09
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In traditional heat pipes, insufficient heat exchange over a long period of time leads to laminar flow of the heat source and cold source within the pipe, making it difficult for the heat source and cold source to fully contact the pipe wall, resulting in low heat exchange efficiency.

Method used

A spiral assembly is installed inside the heat dissipation pipe to guide the cold and heat sources to form turbulence, and fins are installed on the pipe wall to increase the heat exchange area.

Benefits of technology

By guiding turbulence and increasing the heat exchange area, the heat exchange efficiency of the cold and heat sources is improved, thus enhancing the performance of the heat exchanger.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223649722U_ABST
    Figure CN223649722U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of heat exchangers, and particularly relates to a heat exchanger with a turbulence component added inside a radiating tube, which comprises a heat exchanger main body, a heat exchange channel is arranged inside the heat exchanger main body, and a heat exchange tube is inserted and fixed in the heat exchange channel in the heat exchanger main body. A protective cover is detachably installed and fixed on one side of the heat exchanger body through bolts, one end of each heat exchange pipe is connected with a gathering pipe, the gathering pipe is communicated with an inlet and outlet pipe, an installation plate is installed on the other side of the heat exchanger body through bolts, the straight pipe section of each heat exchange pipe is filled with a spiral assembly, and fins are installed on the surface of each heat exchange pipe. The spiral assembly is arranged in the heat exchange pipe, cold and heat sources are guided to form turbulent flow, cold and heat media make full contact with the inner wall, the utilization rate of the cold and heat sources is improved, the fins are installed on the straight pipe part at equal intervals, the heat exchange area is increased, and the heat exchange efficiency is further improved. The mounting plate facilitates mounting and connection, the shield protects the heat exchange tube, and the rollers facilitate movement.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of heat exchanger technology, specifically a heat exchanger with an added turbulence component inside the heat dissipation tube. Background Technology

[0002] In traditional heat exchangers, heat dissipation tubes typically feature smooth walls. However, when the heat dissipation tubes are long, the flow of heat sources within the tubes tends to be laminar. In this situation, the heat sources at the center of the tube cannot fully contact the tube wall, hindering effective heat exchange. This results in insufficient heat exchange between the heat sources, significantly reducing the heat exchanger's efficiency. To address this issue, a heat exchanger with an internal turbulence component in the heat dissipation tubes has been developed. This heat exchanger breaks the laminar flow of the heat sources by filling the straight sections of the heat exchange tubes with a spiral component, promoting turbulence and allowing the heat sources to contact the tube wall more fully, thus greatly improving heat exchange efficiency. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this invention provides a heat exchanger with an added turbulence component inside the heat dissipation tube, thus solving the problems mentioned in the background section.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0007] A heat exchanger with an internal turbulence component added to a heat exchange tube includes a heat exchanger body. The heat exchanger body has an internal heat exchange channel. A heat exchange tube is inserted and fixed within the heat exchange channel. A protective cover is bolted and detachably fixed to one side of the heat exchanger body. One end of the heat exchange tube is connected to a manifold, which connects to inlet and outlet pipes. An mounting plate is bolted to the other side of the heat exchanger body. A spiral component is filled inside the straight section of the heat exchange tube. Fins are installed on the surface of the heat exchange tube. Rollers are embedded in the bottom of the heat exchanger body.

[0008] Furthermore, the circulation portion of the heat exchange tube is located inside the protective cover.

[0009] Furthermore, flange holes are provided on the side of the mounting plate.

[0010] Furthermore, the fins are equidistantly installed on the straight section of the heat exchange tube.

[0011] Furthermore, the spiral assembly is installed in a spiral shape within the heat exchange tube.

[0012] Furthermore, the mounting plate covers the manifold and inlet / outlet pipe sections.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a heat exchanger with an added turbulence component inside the heat dissipation tube, which has the following beneficial effects:

[0015] This invention improves the utilization rate of heat sources by incorporating a spiral assembly inside the heat exchange tube to guide the heat source and cold source into turbulent flow, ensuring full contact between the heat medium and cold medium and the inner wall. Equally spaced fins on the straight tube section increase the heat exchange area, further enhancing heat exchange efficiency. The mounting plate facilitates installation and connection, the protective cover safeguards the heat exchange tube, and the rollers facilitate movement. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a top view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the heat exchange tube of this utility model.

[0019] In the diagram: 1. Heat exchanger body; 2. Heat exchange channel; 3. Heat exchange tube; 4. Protective cover; 5. Manifold; 6. Inlet and outlet pipes; 7. Mounting plate; 8. Spiral assembly; 9. Mounting fins; 10. Roller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example

[0022] like Figure 1-3 As shown in the figure, an embodiment of the present invention proposes a heat exchanger with an added turbulence component inside the heat dissipation tube, including a heat exchanger body 1, a heat exchange channel 2 inside the heat exchanger body 1, a heat exchange tube 3 inserted and fixed inside the heat exchange channel 2 in the heat exchanger body 1, a protective cover 4 bolted and fixed on one side of the heat exchanger body 1, one end of the heat exchange tube 3 connected to a manifold 5, the manifold 5 connected to an inlet and outlet pipe 6, an mounting plate 7 bolted on the other side of the heat exchanger body 1, a spiral component 8 filled inside the straight section of the heat exchange tube 3, fins 9 mounted on the surface of the heat exchange tube 3, and a roller 10 embedded in the bottom of the heat exchanger body 1;

[0023] The heat exchanger body 1 has a heat exchange channel 2 inside. A protective cover 4 is fixed on one side by bolts. An installation plate 7 is installed on the other side by bolts. Rollers 10 are embedded at the bottom.

[0024] Functions: Provides structural support for the entire heat exchanger; heat exchange channel 2 is used to accommodate components such as heat exchange tube 3; protective cover 4 can protect the circulation part of the internal heat exchange tube 3; mounting plate 7 is used to install and fix the entire heat exchanger and has flange holes for connection; rollers 10 facilitate the movement of the heat exchanger.

[0025] The heat exchange channel 2 is located inside the heat exchanger body 1.

[0026] Function: To provide installation space for heat exchange tube 3, so that the cold and heat sources can exchange heat within it.

[0027] The heat exchange tube 3 is inserted and fixed in the heat exchange channel 2 of the heat exchanger body 1, and one end is connected to the manifold 5. The straight tube section is filled with a spiral assembly 8 and fins 9 are installed on the surface. The circulation part is inside the protective cover 4.

[0028] Function: It is the main place for heat exchange between cold and heat sources. The spiral component 8 can increase the turbulence of cold and heat sources and improve the heat exchange efficiency. The fins 9 can increase the heat exchange area and further improve the heat exchange effect.

[0029] The protective cover is installed on one side of the heat exchanger body 1 using bolts for easy removal.

[0030] Function: To protect the circulating part of heat exchange tube 3.

[0031] Manifold 5 is connected to one end of heat exchange tube 3 and is connected to inlet and outlet pipes 6.

[0032] Function: To collect and distribute hot and cold fluids.

[0033] Inlet / outlet pipe 6 is connected to manifold 5.

[0034] Function: Serves as a channel for the cold and heat source fluids to enter and exit the heat exchanger.

[0035] Mounting plate 7 is bolted to the other side of heat exchanger body 1. Flange holes are provided on the side, covering manifold 5 and inlet / outlet pipe 6.

[0036] Function: Used for mounting and fixing heat exchangers; the flange holes facilitate connection with other equipment.

[0037] The spiral assembly 8 is installed in a spiral shape in the heat exchange tube 3.

[0038] Function: To break the laminar flow state of the cold and heat sources in the heat exchange tube 3, promote the formation of turbulent flow, and improve the heat exchange efficiency.

[0039] Fins 9 are installed at equal intervals on the straight section of heat exchange tube 3.

[0040] Function: To increase the heat exchange area of ​​heat exchange tube 3 and improve the heat exchange effect.

[0041] Roller 10 is embedded in the bottom of heat exchanger body 1.

[0042] Function: To facilitate the movement of the heat exchanger.

[0043] like Figure 2 As shown, in some embodiments, the circulation portion of the heat exchange tube 3 is inside the protective cover 4; the heat exchange tube 3 and the protective cover 4 are structurally partially enclosed, and the protective cover 4 provides a relatively enclosed space for the circulation portion of the heat exchange tube 3.

[0044] like Figure 1 As shown, in some embodiments, flange holes are matrix-shaped on the side of the mounting plate 7; the presence of flange holes facilitates the connection of the heat exchanger to other equipment using bolts or other fasteners. The matrix arrangement makes the connection more stable and evenly stressed, ensuring the sealing and reliability of the connection to meet the installation and use requirements of the heat exchanger in different systems.

[0045] like Figure 3 As shown, in some embodiments, the fins 9 are equidistantly installed on the straight section of the heat exchange tube 3; the main function of the fins 9 is to improve heat exchange efficiency by increasing the contact area with the surrounding environment. Equidistant installation on the straight section allows for a uniform distribution of this increased heat exchange area, making the heat exchange process more uniform and efficient.

[0046] like Figure 3 As shown, in some embodiments, the spiral assembly 8 is spirally installed in the heat exchange tube 3; the spiral shape of the spiral assembly 8 can disrupt the laminar flow state of the cold and heat sources within the heat exchange tube 3. When the cold and heat source fluids flow through the spiral assembly 8, they continuously change their flow direction and velocity, causing the fluid to form turbulence. In turbulent flow, the cold and heat sources can make more thorough contact with the tube wall of the heat exchange tube 3, thereby improving heat exchange efficiency.

[0047] like Figure 1 As shown, in some embodiments, the mounting plate 7 covers the manifold 5 and the inlet / outlet pipe 6; the mounting plate 7 and the manifold 5 and the inlet / outlet pipe 6 are in a covering and covered relationship, and the mounting plate 7 plays a protective and shielding role for a part of the manifold 5 and the inlet / outlet pipe 6 in the installation position.

[0048] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A heat exchanger with an internal turbulence component added to the heat dissipation pipe, comprising a heat exchanger body (1), characterized in that: The heat exchanger body (1) has a heat exchange channel (2) inside. A heat exchange tube (3) is inserted and fixed in the heat exchange channel (2) of the heat exchanger body (1). A protective cover (4) is installed and fixed on one side of the heat exchanger body (1) by bolt removal. One end of the heat exchange tube (3) is connected to a manifold (5). The manifold (5) is connected to an inlet and outlet pipe (6). An installation plate (7) is bolted on the other side of the heat exchanger body (1). The straight section of the heat exchange tube (3) is filled with a spiral assembly (8). Fins (9) are installed on the surface of the heat exchange tube (3). A roller (10) is embedded at the bottom of the heat exchanger body (1).

2. A heat exchanger with an internal turbulence component added to the heat dissipation pipe according to claim 1, characterized in that: The circulation section of the heat exchange tube (3) is inside the protective cover (4).

3. A heat exchanger with an added turbulence component inside the heat dissipation pipe according to claim 1, characterized in that: Flange holes are provided on the side of the mounting plate (7).

4. A heat exchanger with an internal turbulence component added to the heat dissipation pipe according to claim 1, characterized in that: The fins (9) are equidistantly installed on the straight section of the heat exchange tube (3).

5. A heat exchanger with an internal turbulence component added to the heat dissipation pipe according to claim 1, characterized in that: The spiral assembly (8) is installed in a spiral shape in the heat exchange tube (3).

6. A heat exchanger with an internal turbulence component added to the heat dissipation pipe according to claim 1, characterized in that: The mounting plate (7) covers the manifold (5) and the inlet / outlet pipe (6).