Energy-saving mineral processing equipment
The design of a spiral straight pipe and a counter-rotating water storage pipe solves the problems of uneven slurry mixing and inconvenient drum cleaning, improves mineral processing efficiency and water saving effect, and realizes automatic cleaning function.
Patent Information
- Application Number
- CN202511699093.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-02-10
AI Technical Summary
Existing centrifugal mineral processing equipment suffers from poor slurry mixing uniformity and uneven water flow distribution, which affects the accuracy and efficiency of mineral processing. Furthermore, cleaning the drum is inconvenient, increasing operational intensity and equipment downtime.
The design employs a spiral straight pipe and a counter-rotating water storage pipe. Combined with the spiral rod driving the straight pipe to swing up and down, the water flow evenly covers the inside of the mineral processing drum. A water circulation system is set up, including filter plates, collection tanks, water suction boxes and central pipes, to achieve automatic cleaning of the inner wall of the mineral processing drum.
It improves the uniformity of slurry concentration, increases mineral processing efficiency by 15%-20%, saves water by 30%-40%, and reduces manual cleaning workload and equipment downtime.
Smart Images

Figure CN121490879A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mining machinery technology, specifically to an energy-saving mineral processing equipment. Background Technology
[0002] Mineral processing is a crucial step in the processing and utilization of mineral resources. Centrifugal mineral processing equipment is widely used in the processing of both metallic and non-metallic minerals due to its high separation efficiency. Existing centrifugal mineral processing equipment typically includes an outer cylinder, a rotating drum, a drive assembly, and a feeding mechanism. An annular guide plate inside the outer cylinder constrains the rotation of the rotating drum. The drive assembly drives the rotating drum to rotate, and the ore enters the drum through the feed pipe and mixes with water. Under the action of centrifugal force, the concentrate and tailings are separated.
[0003] However, existing equipment still has many shortcomings in practical applications: First, the uniformity of slurry mixing is poor. Traditional equipment often supplies water directly through water inlets on the inner wall of the drum, resulting in a limited water flow distribution range, especially uneven water flow coverage along the height of the drum. This makes it difficult for the ore and water to mix quickly and thoroughly, leading to large fluctuations in slurry concentration and affecting the accuracy and efficiency of mineral processing. Second, cleaning the drum is inconvenient. After mineral processing, some concentrate tends to adhere to the inner wall of the drum due to adhesion. Existing equipment requires manual cleaning after shutdown, which not only increases the workload but also affects the efficiency of continuous operation.
[0004] Therefore, how to design an energy-saving mineral processing equipment that can improve the uniformity of slurry mixing and facilitate the cleaning of the rotary drum has become an urgent technical problem to be solved in the field of mining machinery. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides an energy-saving mineral processing device.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an energy-saving mineral processing equipment, comprising an outer cylinder and a mineral processing rotary drum disposed inside the outer cylinder, wherein an annular guide plate is fixedly installed inside the outer cylinder, the mineral processing rotary drum is rotatably connected to the annular guide plate, a first outlet is provided on the outer cylinder above the annular guide plate, a water supply pipe is rotatably installed at the bottom end of the outer cylinder, a water collection cavity is provided inside the mineral processing rotary drum, the top end of the water supply pipe is fixedly connected to the bottom end of the mineral processing rotary drum and communicates with the water collection cavity, and a driving assembly is fixedly installed on the outer side of the outer cylinder for driving the water supply pipe to rotate;
[0007] A feed pipe is fixedly installed on the outer cylinder. There is a gap between the bottom end of the feed pipe and the inner bottom surface of the ore dressing drum. A discharge port is fixedly installed on the bottom end of the ore dressing drum. The feature is that a water storage pipe is rotatably installed on the outer surface of the feed pipe. The water storage pipe has a water storage cavity inside. Multiple channels are opened on the outer surface of the water storage pipe. A second collecting pipe is rotatably installed on the water storage pipe and located at the channel. A first collecting pipe is rotatably installed on the outer surface of the ore dressing drum. Multiple through holes are opened on the ore dressing drum. The interior of the first collecting pipe is connected to the water collection cavity through multiple through holes. The first collecting pipe is fixedly connected to the inner surface of the outer cylinder. The first collecting pipe is fixedly connected to the second collecting pipe through multiple first connecting pipes.
[0008] A rotating assembly is installed at the top of the outer cylinder, which enables the water storage pipe to rotate in the opposite direction to the rotation of the mineral processing drum.
[0009] Multiple straight pipes are installed on the outside of the water storage pipe. Each straight pipe is connected to the inside of the water storage pipe through a flexible hose. The multiple straight pipes are distributed in a spiral shape at equal intervals along the height of the water storage pipe, and the straight pipes at higher positions are longer.
[0010] A spiral rod is provided on the outside of the water storage pipe, and an annular rod is fixedly installed at the top of the spiral rod. A movable ring is fixedly installed on the annular rod through multiple second connecting rods. The second connecting rods are slidably connected to the outer cylinder. The upper surface of the movable ring is inclined. An elastic element is fixedly installed between the movable ring and the outer cylinder. A pressure head is rotatably installed on the outer surface of the water storage pipe. The outer surface of the pressure head is in close contact with the upper surface of the movable ring.
[0011] Preferably, the rotating assembly includes a gear ring, a gear, and a second motor. The second motor is fixedly mounted on the top of the outer cylinder, the gear is fixedly mounted on the output end of the second motor, and the gear ring is fixedly mounted on the top of the water storage pipe. The gear and the gear ring are in a meshing state.
[0012] Preferably, the elastic element is a spring, with the top end of the spring fixedly connected to the movable ring and the bottom end of the spring fixedly connected to the outer cylinder.
[0013] Preferably, the bottom end of the outer cylinder is inclined, and a second outlet is provided on the bottom end of the outer cylinder. A concentrate cavity is formed between the inner bottom surface of the outer cylinder and the lower surface of the annular guide plate. An annular pipe is fixedly installed on the top end of the concentrate cavity. Multiple water outlets are fixedly installed on the lower surface of the annular pipe. The multiple water outlets are evenly distributed in the circumferential direction of the annular pipe. The water outlets are inclined, and the outlet end of the water outlet faces the inner wall of the outer cylinder.
[0014] A filter plate is fixedly installed on the bottom end of the outer cylinder. A collection trough is fixedly installed on the lower surface of the outer cylinder at the filter plate. A water absorption box and a central pipe are fixedly installed at the bottom end of the outer cylinder. A first connecting pipe is fixedly installed at both ends of the water absorption box along its length. The top ends of the two first connecting pipes are fixedly connected to the bottom end of the collection trough. A first one-way valve is fixedly installed on each of the first connecting pipes. A second connecting pipe is fixedly installed at both ends of the water absorption box along its length. One end of each of the two second connecting pipes is fixedly connected to both ends of the central pipe along its length. A second one-way valve is fixedly installed on each of the two second connecting pipes. The central pipe is connected to the inside of the annular pipe through a third connecting pipe.
[0015] A movable plate is slidably installed inside the water absorption box, and a reciprocating motion component is installed on the outside of the water absorption box, which causes the movable plate to reciprocate along the axial direction of the water absorption box.
[0016] Preferably, the reciprocating motion assembly includes a threaded rod and a third motor. The third motor is fixedly installed on the outside of the water absorption box, and the threaded rod is rotatably installed inside the water absorption box. One end of the threaded rod passes through the interior of the movable plate and is threadedly connected to the movable plate. The output end of the third motor is fixedly connected to one end of the threaded rod. A slide rod is fixedly installed inside the water absorption box, and one end of the slide rod passes through the interior of the movable plate and is slidably connected to the movable plate.
[0017] Preferably, a semi-arc tube is fixedly installed at the top edge of the inner bottom surface of the outer cylinder. The semi-arc tube is connected to the interior of the annular tube through multiple fourth connecting pipes, and multiple water outlet holes are opened on the semi-arc tube.
[0018] Compared with the prior art, the present invention provides an energy-saving mineral processing equipment, which has the following beneficial effects:
[0019] 1. By using spirally distributed straight pipes that are longer at the top and shorter at the bottom, combined with the reverse rotation of the water storage pipe and the up-and-down swinging of the straight pipes driven by the screw rod, the water flow can evenly cover different height areas inside the mineral processing drum, accelerating the mixing of ore and water, improving the uniformity of slurry concentration, and increasing mineral processing efficiency by 15%-20%.
[0020] 2. The filter plate, collection tank, water suction box and central pipe at the bottom of the outer cylinder form a water circulation system. The filtered water is transported to the ring pipe and semi-arc pipe through the reciprocating motion component to rinse the inner wall of the concentrate chamber and prevent concentrate accumulation. The water saving rate can reach 30%-40%, reducing water consumption costs.
[0021] 3. After mineral processing, the straight pipe can spray high-pressure water to clean the inner wall of the mineral processing drum, preventing concentrate from adhering; the water outlet head and semi-arc pipe of the concentrate chamber can wash the concentrate on the wall and form a water flow barrier to prevent accumulation and blockage, realize automatic cleaning of the drum and smooth discharge of concentrate, reduce manual cleaning workload and equipment downtime.
[0022] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it according to the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Specific embodiments of the present invention are given in detail below with reference to the accompanying drawings. Attached Figure Description
[0023] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this application, illustrate exemplary embodiments of the invention and, together with their description, serve to explain the invention and do not constitute an undue limitation thereof. In the drawings:
[0024] Figure 1 This is a schematic diagram of the structure of the present invention;
[0025] Figure 2 This is a schematic cross-sectional view of the fracture structure in this invention;
[0026] Figure 3 This is a schematic diagram of the rotating component, ore feed pipe, first collecting pipe, first connecting pipe, second collecting pipe, and water storage pipe in this invention.
[0027] Figure 4 This is a schematic diagram of the structure of the ore feed pipe, water storage pipe, movable ring, annular rod, hose and spiral rod in this invention.
[0028] Figure 5 This is a schematic diagram of the structure of the annular tube, the semi-arc tube, the fourth connecting tube, the third motor, the collection tank, and the water absorption box in this invention.
[0029] Figure 6 This is a schematic diagram showing the disassembled structure of the water absorption box and the movable plate in this invention.
[0030] In the diagram: 1. Outer cylinder; 2. Frame; 3. Ore dressing drum; 4. Water collection chamber; 5. Water supply pipe; 6. First motor; 7. Drive belt; 8. Feed pipe; 9. First collecting pipe; 10. First connecting pipe; 11. Second collecting pipe; 12. Water storage pipe; 13. Straight pipe; 14. Flexible hose; 15. Channel; 16. Gear ring; 17. Gear; 18. Second motor; 19. Moving ring; 20. Pressure head; 21. Spring; 22. Helical rod; 23. First connecting rod; 24. 25. Ring rod; 26. Second connecting rod; 27. Discharge port; 28. Ring guide plate; 29. Collection tank; 30. Water suction box; 31. First connecting pipe; 32. First one-way valve; 33. Movable plate; 34. Threaded rod; 35. Slide rod; 36. Third motor; 37. Centralizing pipe; 38. Second connecting pipe; 39. Second one-way valve; 40. Third connecting pipe; 41. Ring pipe; 42. Semi-arc pipe; 43. Fourth connecting pipe; 44. Water outlet; 45. Filter plate. Detailed Implementation
[0031] The following is in conjunction with the appendix Figures 1 to 6 The principles and features of the present invention are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of the invention. The invention is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the invention.
[0032] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0034] Example 1
[0035] Please combine Figures 1 to 6As shown, this invention discloses an energy-saving mineral processing equipment, which mainly consists of an outer cylinder 1, a mineral processing rotary drum 3, a drive assembly, a feeding mechanism, and an auxiliary water supply mechanism. The outer cylinder 1 serves as the main frame of the equipment and is bolted to a frame 2. The frame 2 is made of high-strength steel and has anti-slip pads at the bottom to ensure stability during operation. An annular guide plate 27 is welded and fixed inside the outer cylinder 1. The inner diameter of the annular guide plate 27 matches the outer diameter of the mineral processing rotary drum 3. The outer wall of the mineral processing rotary drum 3 is rotatably connected to the inner ring of the annular guide plate 27 via ball bearings, achieving stable rotation of the mineral processing rotary drum 3 under the constraint of the annular guide plate 27. A first outlet is provided on the side wall of the outer cylinder 1, above the annular guide plate 27. This first outlet has a rectangular structure with guide plates welded to its edges to guide tailings discharge.
[0036] A water supply pipe 5, made of stainless steel, is rotatably mounted at the bottom center of the outer cylinder 1 via a sealed bearing. A water collection chamber 4 is coaxially formed inside the mineral processing rotary drum 3. The top end of the water supply pipe 5 is fixedly connected to the bottom center of the mineral processing rotary drum 3 via a flange, and the interior of the water supply pipe 5 is connected to the water collection chamber 4 to ensure the sealing of the water supply channel. A drive assembly is fixedly mounted on the outer wall of the outer cylinder 1 via a motor mount. This drive assembly drives the water supply pipe 5 to rotate, thereby causing the mineral processing rotary drum 3 to rotate synchronously. The drive assembly includes a first motor 6 and a transmission belt 7. The first motor 6 is a servo motor with a drive pulley mounted on its output end. A driven pulley is mounted on the lower outer wall of the water supply pipe 5. The transmission belt 7 is a rubber synchronous belt, with one end fitted onto the drive pulley and the other end fitted onto the driven pulley, achieving power transmission through belt drive.
[0037] A feed pipe 8 is welded and fixed to the top side wall of the outer cylinder 1, and its bottom end extends 5-8 cm above the inner bottom surface of the mineral processing rotary cylinder 3, maintaining a uniform interval between it and the inner bottom surface of the mineral processing rotary cylinder 3 to avoid ore accumulation and blockage. A discharge port 26 is welded to the bottom edge of the mineral processing rotary cylinder 3.
[0038] A water storage pipe 12 is rotatably mounted on the outer surface of the feed pipe 8 via a bearing. The water storage pipe 12 has an annular structure and is coaxially arranged with the feed pipe 8. The water storage pipe 12 has a water storage cavity inside. Multiple channels 15 are evenly distributed along the circumference on the outer surface of the water storage pipe 12. Each channel 15 has a circular hole, and a second collecting pipe 11 is rotatably mounted at each channel 15 via a rotary joint. A first collecting pipe 9 is rotatably mounted on the lower middle part of the outer surface of the mineral processing drum 3 via a rotary joint. The first collecting pipe 9 also has an annular structure. Multiple through holes with a diameter of 5-8 mm are evenly distributed along the circumference on the side wall of the mineral processing drum 3. The interior of the first collecting pipe 9 communicates with the water collection cavity 4 through these through holes, and the outer wall of the first collecting pipe 9 is fixedly connected to the inner surface of the outer cylinder 1 via a bracket to ensure that the first collecting pipe 9 remains stationary. The first collecting pipe 9 and the second collecting pipe 11 are fixedly connected by multiple first connecting pipes 10. The two ends of the first connecting pipes 10 are connected to the first collecting pipe 9 and the second collecting pipe 11 respectively via clamps.
[0039] A rotating assembly is installed on the top of the outer cylinder 1. This rotating assembly enables the water storage pipe 12 to rotate in the opposite direction to the rotation of the mineral processing drum 3. The rotating assembly includes a gear ring 16, a gear 17, and a second motor 18. The second motor 18 is fixedly installed on the top surface of the outer cylinder 1 through a motor base. The output end of the second motor 18 is fixedly installed with the gear 17 through a key connection. The gear ring 16 is welded and fixed at the top edge of the water storage pipe 12. The gear ring 16 and the gear 17 are meshed together, and the reverse rotation of the water storage pipe 12 is achieved through gear transmission.
[0040] Multiple straight pipes 13 are arranged circumferentially on the outer side of the water storage pipe 12. The straight pipes 13 are made of stainless steel, and one end of each straight pipe 13 is connected to the inside of the water storage pipe 12 through a flexible hose 14. The flexible hose 14 is made of corrosion-resistant rubber. The multiple straight pipes 13 are distributed in a spiral shape at equal intervals along the height direction of the water storage pipe 12, and the straight pipes 13 at higher positions are longer, with a length difference of 5-8 cm, to ensure that the water flow can cover different height areas inside the mineral processing drum 3.
[0041] A spiral rod 22 is coaxially mounted on the outer side of the water storage pipe 12. A ring rod 24 is welded to the top of the spiral rod 22 via multiple first connecting rods 23. A movable ring 19 is welded to the upper surface of the ring rod 24 via multiple second connecting rods 25. The second connecting rods 25 are vertically positioned, and their tops penetrate the top of the outer cylinder 1 and are slidably connected to it, guiding the movable ring 19 up and down. The upper surface of the movable ring 19 is inclined at an angle of 15-20°. An elastic element, a spring 21, is fixedly installed between the movable ring 19 and the inner bottom surface of the outer cylinder 1. The springs 21 are evenly distributed along the circumference of the movable ring 19, with their tops welded to the movable ring 19 and their bottoms welded to the inner bottom surface of the outer cylinder 1. A pressure head 20 is rotatably mounted on the outer surface of the water storage pipe 12 via a bracket. The pressure head 20 is a roller structure, and its outer surface is tightly fitted with the upper surface of the movable ring 19 to ensure transmission stability between them.
[0042] First, the first motor 6 is started. The first motor 6 drives the water supply pipe 5 to rotate via the transmission belt 7, which in turn drives the mineral processing drum 3 to rotate. At the same time, high-pressure water is introduced into the water supply pipe 5. The water is transported to the water collection chamber 4 through the water supply pipe 5. Multiple water supply holes with a diameter of 3-5 mm are evenly opened along the circumference on the inner side wall of the mineral processing drum 3. The water in the water collection chamber 4 enters the interior of the mineral processing drum 3 evenly through the water supply holes.
[0043] The ore is continuously fed to the bottom of the concentrator drum 3 through the feed pipe 8. The ore mixes with the incoming water to form a slurry. Under the centrifugal force generated by the rotation of the concentrator drum 3, the tailings with lower density move towards the top of the concentrator drum 3 and eventually overflow from the top of the concentrator drum 3, falling onto the annular guide plate 27 and then being discharged outside the equipment through the first outlet. The concentrate with higher density moves towards the bottom of the concentrator drum 3 and is discharged through the discharge outlet 26.
[0044] During the mineral processing, some of the water entering the water collection chamber 4 enters the first collecting pipe 9 through the through hole, and then is transported to the second collecting pipe 11 through multiple first connecting pipes 10. Finally, it is sprayed into the interior of the mineral processing drum 3 through multiple straight pipes 13. At the same time, the second motor 18 is started. The second motor 18 drives the water storage pipe 12 to rotate through the meshing transmission of the gear 17 and the gear ring 16, and the rotation direction of the water storage pipe 12 is opposite to that of the mineral processing drum 3. The pressure head 20 rotates synchronously with the water storage pipe 12. Since the upper surface of the movable ring 19 is inclined, the pressure head 20 contacts different height positions of the upper surface of the movable ring 19 during the rotation, thereby periodically pressing down the movable ring 19 to make it move downward. Under the elastic force of the spring 21, the movable ring 19 will return to its original position upward. This cycle is repeated to realize the reciprocating lifting and lowering of the screw rod 22 in the height direction.
[0045] When the water storage pipe 12 rotates, under the action of centrifugal force, the straight pipe 13 can deflect outward to a horizontal state; when the screw rod 22 moves downward, it will press down on multiple straight pipes 13, causing them to deflect downward, thus realizing the vertical oscillation of the straight pipes 13. This oscillation allows the water to be more evenly dispersed inside the mineral processing drum 3, accelerating the mixing of water and ore, improving the uniformity of slurry concentration, and thus promoting a 15%-20% increase in mineral processing efficiency.
[0046] Furthermore, after mineral processing, some concentrate adheres to the inner surface of the mineral processing drum 3 due to adhesion, making it difficult to detach naturally. At this time, water continues to be supplied to the water supply pipe 5, while the water storage pipe 12 continues to rotate. The straight pipe 13 sprays high-pressure water onto the inner surface of the mineral processing drum 3. After the water impacts the inner surface of the mineral processing drum 3, the concentrate is detached from the inner surface by the impact force of the water and then discharged from the outlet 26 with the water flow, thus achieving automatic cleaning of the inner wall of the mineral processing drum 3.
[0047] Example 2
[0048] The bottom of the outer cylinder 1 is inclined at an angle of 20-25° to facilitate the collection of concentrate towards the outlet. A second outlet is located at the lowest point of the bottom of the outer cylinder 1, and a gate valve is installed at the second outlet to control the amount of concentrate discharged. A concentrate chamber is formed between the inner bottom surface of the outer cylinder 1 and the lower surface of the annular guide plate 27. An annular pipe 40 is fixedly installed on the top of the concentrate chamber by a bracket, and the annular pipe 40 is coaxially arranged with the outer cylinder 1. Multiple water outlets 43, numbering 8-12, are evenly fixedly installed on the lower surface of the annular pipe 40 along the circumferential direction. Their outlet ends face the inner wall of the outer cylinder 1 at a 45° angle to the inner wall, ensuring that the water flow can be sprayed onto the inner wall surface of the concentrate chamber.
[0049] A filter plate 44 is welded and fixed to the inclined surface at the bottom of the outer cylinder 1. The filter plate 44 is made of stainless steel filter screen with a mesh diameter of 1-2mm, used to filter concentrate particles in the water. A collection tank 28 is fixedly installed on the lower surface of the outer cylinder 1, directly below the filter plate 44, via a bracket, for collecting the filtered water. A water suction box 29 and a collection pipe 36, both made of stainless steel, are fixedly installed on the outer wall at the bottom of the outer cylinder 1 via a bracket.
[0050] A first connecting pipe 30 is welded to both ends of the water suction box 29 along its length. The other ends of both first connecting pipes 30 are welded to the bottom outlet of the collection tank 28. A first one-way valve 31 is installed on each first connecting pipe 30, with the first one-way valve 31 guiding from the collection tank 28 to the water suction box 29 to prevent backflow. Second connecting pipes 37 are also welded to both ends of the water suction box 29 along its length. One end of each second connecting pipe 37 is welded to both ends of the concentrator 36 along its length. A second one-way valve 38 is installed on each second connecting pipe 37, with the second one-way valve 38 guiding from the water suction box 29 to the concentrator 36. A third connecting pipe 39 is welded to the middle of the concentrator 36, with the other end of the third connecting pipe 39 welded to the side wall of the annular pipe 40, enabling internal communication between the concentrator 36 and the annular pipe 40.
[0051] A movable plate 32 is slidably installed inside the water absorption box 29. A sealing strip is installed on the outer wall of the movable plate 32 to ensure a tight seal with the inner wall of the water absorption box 29. A reciprocating motion assembly is installed on the outer side of the water absorption box 29, causing the movable plate 32 to reciprocate axially within the water absorption box 29. The reciprocating motion assembly includes a threaded rod 33 and a third motor 35. The third motor 35 is a stepper motor, fixedly mounted on the outer wall of the water absorption box 29 via a motor mount. The threaded rod 33 is rotatably mounted inside the water absorption box 29 via bearings, coaxially arranged with the water absorption box 29. One end of the threaded rod 33 passes through the interior of the movable plate 32 and is threadedly connected to the movable plate 32. The output end of the third motor 35 is fixedly connected to one end of the threaded rod 33 via a coupling. A sliding rod 34 is also fixedly installed inside the water absorption box 29. The sliding rod 34 is parallel to the threaded rod 33, and one end of it passes through the interior of the movable plate 32 and is slidably connected to the movable plate 32, serving as a guide to prevent the movable plate 32 from rotating.
[0052] A semi-arc tube 41 is welded and fixed to the top edge of the inner bottom surface of the outer cylinder 1. The semi-arc tube 41 fits against the inner bottom surface of the outer cylinder 1, and its two ends are closed. The semi-arc tube 41 is connected to the interior of the annular tube 40 through multiple fourth connecting pipes 42. The fourth connecting pipes 42 are evenly distributed along the length of the semi-arc tube 41. Multiple water outlet holes with a diameter of 2-3 mm are evenly opened on the lower surface of the semi-arc tube 41, facing the bottom of the concentrate chamber.
[0053] In the mineral processing of Example 1, the discharge outlet 26 rotates synchronously with the mineral processing drum 3, centrifugally ejecting the concentrate. The ejected concentrate disperses in the concentrate cavity between the annular guide plate 27 and the inner bottom surface of the outer cylinder 1. Some concentrate adheres to the inner wall of the concentrate cavity due to moisture. The mixture of concentrate and water moves towards the second outlet along the inclined bottom end of the outer cylinder 1 under the action of gravity. The concentrate is discharged from the second outlet, while some water is filtered by the filter plate 44 and enters the collection tank 28 for storage, achieving preliminary water recovery.
[0054] The third motor 35 is started, which drives the threaded rod 33 to rotate alternately in both forward and reverse directions. Since the threaded rod 33 is threadedly connected to the movable plate 32, and the slide rod 34 guides the movable plate 32, the movable plate 32 reciprocates linearly in the axial direction of the water suction box 29. When the movable plate 32 moves to one side, the volume of the cavity on one side of the water suction box 29 increases, creating a negative pressure, which draws water from the collection tank 28 through the first connecting pipe 30 and the first one-way valve 31; at the same time, the volume of the cavity on the other side of the movable plate 32 decreases, and the internal water pressure increases, forcing the water through the second connecting pipe 37 and the second one-way valve 38 into the collection pipe 36.
[0055] Water in the central pipe 36 is transported to the annular pipe 40 via the third connecting pipe 39. Part of the water is sprayed onto the inner wall of the concentrate chamber through the outlet 43 on the annular pipe 40, washing away the concentrate adhering to the wall. The other part of the water is transported to the semi-arc pipe 41 via the fourth connecting pipe 42, and then sprayed onto the top edge of the inner bottom surface of the outer cylinder 1 through the outlet holes on the semi-arc pipe 41, forming a water flow barrier to prevent concentrate accumulation at the edge. In this way, the concentrate can move smoothly to the bottom of the concentrate chamber, allowing it to be discharged smoothly from the second outlet without clogging. Simultaneously, water resources are recycled, achieving a water saving rate of 30%-40%.
[0056] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Those skilled in the art can readily implement the present invention based on the accompanying drawings and the above description. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the present invention, utilizing the disclosed technical content, are equivalent embodiments of the present invention. Furthermore, any modifications, alterations, or variations made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the present invention.
Claims
1. An energy-saving mineral processing equipment, comprising an outer cylinder (1) and a mineral processing rotating drum (3) disposed inside the outer cylinder (1), wherein an annular guide plate (27) is fixedly installed inside the outer cylinder (1), the mineral processing rotating drum (3) is rotatably connected to the annular guide plate (27), a first outlet is provided on the outer cylinder (1) and above the annular guide plate (27), a water supply pipe (5) is rotatably installed at the bottom end of the outer cylinder (1), a water collection cavity (4) is provided inside the mineral processing rotating drum (3), the top end of the water supply pipe (5) is fixedly connected to the bottom end of the mineral processing rotating drum (3) and communicates with the water collection cavity (4), and a driving assembly is fixedly installed on the outside of the outer cylinder (1) for driving the water supply pipe (5) to rotate; A feed pipe (8) is fixedly installed on the outer cylinder (1), and there is a gap between the bottom end of the feed pipe (8) and the inner bottom surface of the ore dressing drum (3). A discharge port (26) is fixedly installed on the bottom end of the ore dressing drum (3). The characteristic is that: A water storage pipe (12) is rotatably installed on the outer surface of the feed pipe (8). The water storage pipe (12) has a water storage cavity inside. Multiple channels (15) are opened on the outer surface of the water storage pipe (12). A second collecting pipe (11) is rotatably installed on the water storage pipe (12) and located at the channel (15). A first collecting pipe (9) is rotatably installed on the outer surface of the mineral processing drum (3). Multiple through holes are opened on the mineral processing drum (3). The interior of the first collecting pipe (9) is connected to the water collection cavity (4) through multiple through holes. The first collecting pipe (9) is fixedly connected to the inner surface of the outer cylinder (1). The first collecting pipe (9) is fixedly connected to the second collecting pipe (11) through multiple first connecting pipes (10). A rotating assembly is installed on the top of the outer cylinder (1), which enables the water storage pipe (12) to rotate in the opposite direction to the rotation of the mineral processing drum (3). Multiple straight pipes (13) are provided on the outside of the water storage pipe (12). Each straight pipe (13) is connected to the inside of the water storage pipe (12) through a flexible hose (14). The multiple straight pipes (13) are distributed in a spiral shape at equal intervals in the height direction of the water storage pipe (12), and the straight pipe (13) at the higher position is longer. A spiral rod (22) is provided on the outside of the water storage pipe (12). A ring rod (24) is fixedly installed at the top of the spiral rod (22). A movable ring (19) is fixedly installed on the ring rod (24) through multiple second connecting rods (25). The second connecting rods (25) are slidably connected to the outer cylinder (1). The upper surface of the movable ring (19) is inclined. An elastic element is fixedly installed between the movable ring (19) and the outer cylinder (1). A pressure head (20) is rotatably installed on the outer surface of the water storage pipe (12). The outer surface of the pressure head (20) is tightly fitted with the upper surface of the movable ring (19).
2. The energy-saving mineral processing equipment according to claim 1, characterized in that: The rotating assembly includes a gear ring (16), a gear (17), and a second motor (18). The second motor (18) is fixedly installed on the top of the outer cylinder (1). The gear (17) is fixedly installed on the output end of the second motor (18). The gear ring (16) is fixedly installed on the top of the water storage pipe (12). The gear (17) and the gear ring (16) are in a meshing state.
3. The energy-saving mineral processing equipment according to claim 1, characterized in that: The elastic element is a spring (21), the top end of the spring (21) is fixedly connected to the movable ring (19), and the bottom end of the spring (21) is fixedly connected to the outer cylinder (1).
4. The energy-saving mineral processing equipment according to claim 1, characterized in that: The bottom end of the outer cylinder (1) is inclined, and a second outlet is provided on the bottom end of the outer cylinder (1). A concentrate cavity is formed between the inner bottom surface of the outer cylinder (1) and the lower surface of the annular guide plate (27). An annular pipe (40) is fixedly installed on the top end of the concentrate cavity. Multiple water outlets (43) are fixedly installed on the lower surface of the annular pipe (40). The multiple water outlets (43) are evenly distributed in the circumferential direction of the annular pipe (40). The water outlets (43) are inclined, and the outlet end of the water outlets (43) faces the inner wall of the outer cylinder (1). A filter plate (44) is fixedly installed on the bottom end of the outer cylinder (1). A collection trough (28) is fixedly installed on the lower surface of the outer cylinder (1) and at the filter plate (44). A water absorption box (29) and a central pipe (36) are fixedly installed at the bottom end of the outer cylinder (1). A first connecting pipe (30) is fixedly installed at both ends of the water absorption box (29) in the length direction. The top ends of the two first connecting pipes (30) are fixedly connected to the bottom end of the collection trough (28). A first one-way valve (31) is fixedly installed on each first connecting pipe (30). A second connecting pipe (37) is fixedly installed at both ends of the water absorption box (29) in the length direction. One end of each of the two second connecting pipes (37) is fixedly connected to both ends of the central pipe (36) in the length direction. A second one-way valve (38) is fixedly installed on each of the two second connecting pipes (37). The central pipe (36) is connected to the inside of the annular pipe (40) through a third connecting pipe (39). The water absorption box (29) has a movable plate (32) slidably installed inside, and a reciprocating motion component is installed on the outside of the water absorption box (29), which causes the movable plate (32) to reciprocate in the axial direction of the water absorption box (29).
5. The energy-saving mineral processing equipment according to claim 4, characterized in that: The reciprocating motion assembly includes a threaded rod (33) and a third motor (35). The third motor (35) is fixedly installed on the outside of the water absorption box (29). The threaded rod (33) is rotatably installed inside the water absorption box (29). One end of the threaded rod (33) passes through the interior of the movable plate (32) and is threadedly connected to the movable plate (32). The output end of the third motor (35) is fixedly connected to one end of the threaded rod (33). A slide rod (34) is fixedly installed inside the water absorption box (29). One end of the slide rod (34) passes through the interior of the movable plate (32) and is slidably connected to the movable plate (32).
6. The energy-saving mineral processing equipment according to claim 4, characterized in that: A semi-arc tube (41) is fixedly installed at the top edge of the inner bottom surface of the outer cylinder (1). The semi-arc tube (41) is connected to the interior of the annular tube (40) through multiple fourth connecting pipes (42). Multiple water outlet holes are provided on the semi-arc tube (41).