Temperature controller with three-fork double-path double-channel compensation structure

By designing a three-pronged, dual-path, dual-channel compensated temperature controller and adopting a dual-resistor and mica compensation structure, the problem of inaccurate temperature control in complex environments was solved, achieving precise temperature control and wide applicability.

CN223650932UActive Publication Date: 2025-12-09ZHONGSHAN HUIDE THERMOSTAT CO LTD
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Patent Information

Application Number
CN202520159017.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-12-09
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing temperature controllers suffer from large temperature fluctuations and are difficult to control precisely when controlling the working environment temperature, especially in complex environments where they cannot meet the high temperature control requirements.

Method used

Design a three-way dual-channel temperature controller with a dual-resistance compensation structure and a mica compensation structure. By flexibly changing and combining these structures, the heating compensation temperature can be adjusted in small increments to meet various testing requirements.

Benefits of technology

It enables precise temperature control in various environments, improves the applicability and control effect of the thermostat, and reduces installation space and wiring complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of temperature controllers, in particular to a temperature controller with a three-fork double-path double-channel compensation structure, which comprises a positioning column provided with a heating load assembly and a thermal control switch structure. A positioning column is arranged on the thermal control switch structure, a supporting plate is riveted on the positioning column, an adjusting shaft is arranged on the supporting plate, an adjusting screw in threaded connection with the supporting plate is arranged at the lower end of the adjusting shaft, and a porcelain column is arranged between the adjusting screw and the thermal control switch structure; the heating load assembly comprises two resistance compensation structures and a mica compensation structure, the resistance compensation structures and the mica compensation structure are both provided with terminals, a single-resistance compensation structure is used in one path, and a double-resistance compensation structure is used in the other path. And the access of the double-resistance compensation structure can change different temperatures of the two resistance compensation structures, so that flexible transformation and matching are realized, and the temperature of heating compensation can be adjusted in a small range.
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Description

TECHNICAL FIELD

[0001] The utility model relates to temperature controller technical field especially relates to a three pronged double -path double -channel compensation structure temperature controller. BACKGROUND

[0002] In prior art, the working principle of temperature controller is based on the deformation of temperature sensing sheet (double gold sheet), the contact and separation of internal elastic sheet contact are controlled through this deformation mechanism, specifically, when the ambient temperature changes, the temperature sensing sheet will change due to thermal expansion and contraction, when the temperature rises, the shape change of sensing sheet will cause the elastic sheet contact to contact, thereby making the circuit connected, while when the temperature decreases, the sensing sheet returns to the original shape, the elastic sheet contact is separated, the circuit is disconnected, this process can accurately judge and adjust the temperature of the system, realizes the automatic control.

[0003] The existing temperature controller usually adopts heating compensation mode, provides the heat (temperature) required for the double gold sheet to work (disconnect) to make the switch act, simulates the change of working environment temperature, controls the on-off of load, realizes the temperature control of working environment, but the existing heating compensation mode usually adopts single compensation structure for heating compensation, the environmental state requirement is higher, when the living environment temperature changes slightly, the simulated temperature changes, the peak value of working environment is amplified, the temperature deviation is large, the working environment with high requirement cannot be accurately controlled, which does not meet the use requirement of people. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at solving the shortcomings of high control working environment temperature, large temperature change range and inaccurate control in prior art, and provides a three pronged double -path double -channel compensation structure temperature controller.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A three pronged double -path double -channel compensation structure temperature controller is designed, which comprises a positioning column, a heating load assembly and a thermal control switch structure are arranged on the positioning column;

[0007] A supporting plate is riveted on the positioning column, an adjusting shaft is arranged on the supporting plate, an adjusting screw is arranged at the lower end of the adjusting shaft and is screwed with the supporting plate, and a porcelain column is arranged between the lower end of the adjusting screw and the thermal control switch structure;

[0008] The heating load assembly comprises two resistance compensation structures and a mica compensation structure, and terminals are arranged on the resistance compensation structures and the mica compensation structure and are connected with an external controller through the terminals.

[0009] Further, the thermal control switch structure comprises a moving contact and a stationary contact, and a fixed contact for mounting the stationary contact is arranged on the positioning column.

[0010] Further, the positioning column is provided with a bimetallic strip, the bimetallic strip is connected with a mounting frame through a porcelain column, and the movable contact is arranged on the mounting frame.

[0011] Further, the positioning column is provided with a long elastic sheet, a short elastic sheet is movably inserted into the long elastic sheet, the short elastic sheet is fixedly connected with the mounting frame, and the porcelain column is in contact with the upper end of the long elastic sheet.

[0012] Further, the resistance compensation structure comprises a resistance wire, the resistance wire is provided with a terminal, and a gasket group is arranged between two resistance compensation structures.

[0013] Further, the mica compensation structure comprises a mica sheet sleeved on the positioning column, and the resistance wire of one resistance compensation structure is in contact with the mica sheet.

[0014] The three-pronged double-path double-channel compensation structure temperature controller has the advantages that:

[0015] In the utility model, one group of paths uses single resistance compensation structure, one group of paths uses double resistance compensation structure, and the paths of the double resistance compensation structure can change the temperature of two resistance compensation structures, so that flexible change and collocation are realized, the temperature of heating compensation can be slightly adjusted, different test requirements standards under various requirements are adapted, and arbitrary selection and change are realized according to requirements.

[0016] Secondly, in the utility model, the mica compensation structure and the resistance compensation structure are matched, the types of change and collocation are further improved, so that more test requirements standards can be met, and the application range of the temperature controller is improved. DRAWINGS

[0017] Figure 1 It is a structure schematic view of the three-pronged double-path double-channel compensation structure temperature controller.

[0018] Figure 2 It is a structure schematic view of the terminal of the utility model.

[0019] Figure 3 It is a structure schematic view of the resistance wire of the utility model.

[0020] Figure 4 It is a structure schematic view of the mica sheet of the utility model.

[0021] In the diagram: 1. Positioning post; 2. Heating load assembly; 21. Resistance compensation structure; 211. Resistance wire; 22. Mica compensation structure; 221. Mica sheet; 23. Terminal; 24. Gasket assembly; 3. Thermal control switch structure; 31. Moving contact; 32. Stationary contact; 33. Fixed contact; 34. Bimetallic strip; 35. Ceramic chip; 36. Mounting frame; 37. Long spring; 38. Short spring; 4. Support plate; 5. Adjustment shaft; 6. Ceramic column. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figures 1-4 A three-way dual-channel compensation structure temperature controller includes a positioning column 1, a heating load component 2 and a thermal control switch structure 3 disposed on the positioning column 1.

[0024] A support plate 4 is riveted to the positioning column 1. An adjustment shaft 5 is provided on the support plate 4. An adjustment screw that is threadedly connected to the support plate 4 is provided at the lower end of the adjustment shaft 5. A ceramic column 6 is provided between the lower end of the adjustment screw and the thermal control switch structure 3.

[0025] The heating load assembly 2 includes two resistance compensation structures 21 and a mica compensation structure 22. Both the resistance compensation structure 21 and the mica compensation structure 22 are provided with terminals 23 and are connected to an external controller through the terminals 23.

[0026] In this utility model, the dual-path system composed of two resistor compensation structures 21 allows for different temperature variations, enabling flexible configuration and adjustment of the heating compensation temperature. This adapts to various testing requirements and standards under different conditions, and allows for arbitrary selection and conversion as needed. The single-path and dual-path systems can be arbitrarily selected and converted as required. By combining the gear switch and different wiring methods, different paths can be selected for the main terminal and the output terminal, resulting in different control effects.

[0027] At the same time, one temperature controller can achieve the effect of multiple temperature controllers; it is beneficial to the design and installation of the overall product structure, saves installation space, and reduces the complexity of product circuits by simplifying wiring, thus playing the role of controlling multiple devices with one device. By setting the mica compensation structure 22 and the resistance compensation structure 21 in combination, the variety of combinations can be further improved, thereby meeting the test requirements of more conditions, improving the applicability of the temperature controller, and meeting the needs of machines with various power ratings.

[0028] Furthermore, in this embodiment, the thermal control switch structure 3 includes a moving contact 31 and a stationary contact 32. The positioning post 1 is provided with a fixed contact piece 33 for mounting the stationary contact 32. When the moving contact 31 contacts the stationary contact 32, a current path is formed. When the moving contact 31 separates from the stationary contact 32, a current circuit is formed.

[0029] Furthermore, in this embodiment, the positioning post 1 is provided with a bimetallic strip 34, and the bimetallic strip 34 is connected to the mounting frame 36 through the ceramic chip 35. The moving contact is set on the mounting frame 36. When the temperature changes, the bimetallic strip 34 deforms, causing the ceramic chip 35 and the mounting frame 36 to move. When the moving contact 31 is separated from the stationary contact 32, a current circuit is broken, or when the moving contact 31 is in contact with the stationary contact 32, a current path is formed.

[0030] It should be noted that in this embodiment, a long spring piece 37 is provided on the positioning post 1, and a short spring piece 38 is movably inserted into the long spring piece 37. The short spring piece 38 is fixedly connected to the mounting frame 36. The ceramic post 6 contacts the upper end of the long spring piece 37. Rotating the adjusting shaft 5 drives the adjusting screw to rotate, and the adjusting screw drives the ceramic post 6 to descend, changing the height of the long spring piece 37 and the short spring piece 38, thereby adjusting the position of the mounting frame 36 and the moving contact 31. The lower the moving contact 31, the smaller the displacement required for the contact to disconnect, and the lower the deformation amplitude required for the bimetallic strip 34. Therefore, the temperature is lower when controlling the temperature.

[0031] Furthermore, in this embodiment, the resistance compensation structure 21 includes a resistance wire 211, each of which is provided with a terminal 23. A pad group 24 is provided between the two resistance compensation structures 21 to separate the two resistance wires 211 and prevent short circuits. The two resistance wires 211 can be varied at different temperatures to achieve flexible combination and small-amplitude adjustment of the heating compensation temperature.

[0032] More specifically, in this embodiment, the mica compensation structure 22 includes a mica sheet 221 sleeved on the positioning post 1, and a resistance wire 211 of a resistance compensation structure 21 in contact with the mica sheet 221. By setting the mica sheet 221 to cooperate with the resistance compensation structure 21, the variety of combinations can be further improved, thereby meeting the test requirements of more conditions, improving the applicability of the temperature controller, and meeting the needs of machines with various power ratings.

[0033] Working mode; During operation, the dual-path system composed of two resistance compensation structures 21 allows for different temperature variations, enabling flexible combinations and adjustments. It can slightly adjust the heating compensation temperature to adapt to various testing requirements and standards. The system allows for arbitrary selection and transformation as needed, with single-path and dual-path options available. Furthermore, by combining the mica compensation structure 22 with the resistance compensation structure 21, the variety of combinations is further enhanced.

[0034] When adjusting the trigger temperature of the thermostat, rotating the adjustment shaft 5 drives the adjustment screw to rotate, and the adjustment screw drives the ceramic column 6 to descend, changing the height of the long spring 37 and the short spring 38, thereby adjusting the position of the mounting frame 36 and the moving contact 31. The lower the moving contact 31 is, the smaller the displacement required for the contact to disconnect, and the lower the deformation amplitude required for the bimetallic strip 34 is. Therefore, the temperature is lower when controlling the temperature.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A three-way dual-channel compensated temperature controller, comprising a positioning post (1), characterized in that, The positioning column (1) is provided with a heating load assembly (2) and a thermal control switch structure (3); A support plate (4) is riveted to the positioning column (1), and an adjustment shaft (5) is provided on the support plate (4). An adjustment screw that is threadedly connected to the support plate (4) is provided at the lower end of the adjustment shaft (5), and a ceramic column (6) is provided between the lower end of the adjustment screw and the thermal control switch structure (3). The heating load assembly (2) includes two resistance compensation structures (21) and a mica compensation structure (22). Both the resistance compensation structure (21) and the mica compensation structure (22) are provided with terminals (23) and are connected to an external controller through the terminals (23).

2. The three-way dual-channel compensation structure temperature controller according to claim 1, characterized in that: The thermal control switch structure (3) includes a moving contact (31) and a stationary contact (32), and a fixed contact piece (33) for mounting the stationary contact (32) is provided on the positioning post (1).

3. A three-way dual-channel compensated temperature controller according to claim 2, characterized in that: The positioning post (1) is provided with a bimetallic strip (34), and the bimetallic strip (34) is connected to the mounting frame (36) through a ceramic chip (35). The moving contact is located on the mounting frame (36).

4. A three-way dual-channel compensated temperature controller according to claim 3, characterized in that: The positioning post (1) is provided with a long spring piece (37), and a short spring piece (38) is movably inserted into the long spring piece (37). The short spring piece (38) is fixedly connected to the mounting frame (36), and the ceramic post (6) is in contact with the upper end of the long spring piece (37).

5. A three-way dual-channel compensated temperature controller according to claim 1, characterized in that: The resistance compensation structure (21) includes a resistance wire (211), each of which is provided with a terminal (23), and a pad group (24) is provided between the two resistance compensation structures (21).

6. A three-way dual-channel compensated temperature controller according to claim 3, characterized in that: The mica compensation structure (22) includes a mica sheet (221) sleeved on the positioning post (1), and a resistance wire (211) of the resistance compensation structure (21) is in contact with the mica sheet (221).