Back contact solar cell, cell module and photovoltaic system

By alternately setting non-recessed and recessed regions on the silicon substrate of the back-contact solar cell and utilizing a stacked design of dielectric and polar doped layers, the problem of reduced series resistance caused by leakage channels is solved, thereby improving the reliability and performance of the cell.

CN223652639UActive Publication Date: 2025-12-09ZHEJIANG AIKO SOLAR ENERGY TECH CO LTD +6
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Patent Information

Application Number
CN202423166170.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-09
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In back-contact solar cells, due to process limitations, leakage paths exist on the sidewalls between adjacent areas, which reduces the series resistance of the cell, increases the risk of leakage, and affects the reliability and performance of the cell.

Method used

Non-recessed and recessed regions are alternately arranged on the back surface of the silicon substrate, and extended portions are provided at the edges of the non-recessed and recessed regions. Through the stacked design of dielectric layer and polar doped layer, effective isolation is achieved to avoid leakage.

Benefits of technology

Without reducing photoelectric conversion efficiency, it lowers the risk of leakage current, improves battery reliability and performance, and reduces the high thermal risk of hot spot effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the field of photovoltaic technology, and provides a back contact solar cell, a cell assembly and a photovoltaic system, comprising a silicon substrate, non-recessed areas and recessed areas are alternately arranged on the backlight surface of the silicon substrate, and the silicon substrate is provided with extending parts extending and protruding to the upper part of the recessed areas at the edges of the non-recessed areas and the recessed areas; the first dielectric layer and the first polarity doping layer are sequentially stacked on the non-sunken region and the extension part; the second dielectric layer comprises a first part stacked on the first polarity doping layer and a second part stacked in the sunken region; the second polarity doped layer is stacked on the first portion and the second portion. Under the shielding effect of the extension part, the first polarity doping layer in the non-recessed area is effectively isolated from the second polarity doping layer in the recessed area, and electric leakage is avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic technology, and in particular relates to a back-contact solar cell, a battery module and a photovoltaic system. Background Technology

[0002] In back-contact solar cells, due to process limitations, there is often a height difference between two adjacent regions. This results in a sidewall between the two regions, where two doped layers of different polarities come into contact, forming a leakage path. These leakage paths significantly reduce the cell's series resistance (Rsh), thereby increasing the risk of leakage and severely impacting the cell's reliability and overall performance.

[0003] To address this issue, a common practice is to create grooves between two doped regions of different polarities to achieve physical isolation. While these grooves can prevent contact between the two polarity-selective contact layers to some extent, their fabrication is complex, requiring additional etching steps, which increases the difficulty and cost of manufacturing. The presence of grooves can also lead to localized stress concentration, increasing the risk of mechanical damage to the solar cell during manufacturing and use. Furthermore, grooves can affect the light propagation path, reducing the effective light-collecting area and thus negatively impacting the photoelectric conversion efficiency of the cell. Utility Model Content

[0004] This invention provides a back-contact solar cell, which aims to solve the problem that leakage channels cause a significant reduction in the series resistance of the cell without reducing the photoelectric conversion efficiency.

[0005] This invention is implemented as follows: a back-contact solar cell, characterized by comprising:

[0006] A silicon substrate having a backlight surface and a light-facing surface disposed opposite to each other, with a non-recessed area and a recessed area alternately disposed on the backlight surface of the silicon substrate along a first direction, the non-recessed area and the recessed area extending along a second direction, the second direction intersecting the first direction; along the first direction, the silicon substrate has an extension portion extending and protruding above the recessed area at the edge of the non-recessed area and the recessed area.

[0007] A first dielectric layer is stacked on the surface of the non-recessed region and the extended portion facing away from the silicon substrate.

[0008] A first polar doped layer is stacked on the first dielectric layer;

[0009] The second dielectric layer includes a first portion stacked on the first polar doped layer and a second portion stacked on the bottom surface of the recessed region;

[0010] A second polar doped layer is stacked in the first portion and the second portion.

[0011] Optionally, the second dielectric layer further includes a wrapping portion connecting the first portion and the second portion. The wrapping portion includes a second wrapping portion stacked on the surface of the extension portion toward the silicon substrate and a third wrapping portion stacked on the extension portion, the first dielectric layer and the first polar doped layer along a first direction near the recessed region.

[0012] Optionally, a portion of the second polar doped layer is stacked in the third wrapping portion.

[0013] Optionally, a portion of the second polar doped layer is stacked in the second wrapping portion, and the thickness of the second polar doped layer at the location of the second wrapping portion gradually decreases in the direction close to the extension portion.

[0014] Optionally, the wrapping portion further includes a first wrapping part, which is stacked on the sidewall of the recessed area.

[0015] Optionally, a portion of the second polar doped layer is stacked in the first wrapping portion, and the thickness of the second polar doped layer at the position of the first wrapping portion gradually decreases in the direction close to the extension portion.

[0016] Optionally, the bottom surface of the recessed area has a textured structure.

[0017] Optionally, the length of the extension portion along the first direction is 0.2um-50um.

[0018] Optionally, along the first direction, the length of the extended portion is 1µm-15µm.

[0019] Optionally, the sidewall of the recessed area is a slope.

[0020] Optionally, the angle between the inclined surface and the bottom surface of the recessed area is an acute angle.

[0021] Optionally, the angle between the inclined surface and the bottom surface of the recessed area is an obtuse angle.

[0022] This invention also provides a battery assembly, including the aforementioned back-contact solar cell.

[0023] This utility model also provides a photovoltaic system, including the above-mentioned battery components.

[0024] The beneficial effects achieved by this invention are due to the alternating arrangement of non-recessed and recessed regions on the back surface of the silicon substrate. The recessed regions are lower than the non-recessed regions, and the silicon substrate has an extension portion extending above the recessed regions at the edges of the non-recessed and recessed regions. A first dielectric layer, a first polar doped layer, a second dielectric layer, and a second polar doped layer are stacked on the non-recessed regions and the extension portion. Under the shielding effect of the extension portion, the first polar doped layer material in the non-recessed regions and the second polar doped layer material in the recessed regions are effectively isolated, preventing leakage current. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the first back-contact solar cell provided by this utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the second type of back-contact solar cell provided by this utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the third type of back-contact solar cell provided by this utility model;

[0028] Figure 4 This is a schematic diagram of the structure of the fourth type of back-contact solar cell provided by this utility model;

[0029] Figure 5 This is a SEM schematic diagram of the extension provided by this utility model;

[0030] Figure 6 This is an enlarged view of point A;

[0031] Figure 7 These are schematic diagrams of several structures of the wrapping portion in this utility model;

[0032] Figure 8 This is a schematic diagram of the structure of the fifth type of back-contact solar cell provided by this utility model;

[0033] Figure 9 A schematic diagram of the sixth type of back-contact solar cell provided by this utility model;

[0034] Figure 10 This is a schematic diagram of the structure of the seventh type of back-contact solar cell provided by this utility model.

[0035] Explanation of reference numerals in the attached figures:

[0036] 100, Back contact solar cell; 101, Non-recessed region; 102, Recessed region; 110, Silicon substrate; 111, Extension portion; 120, First dielectric layer; 130, First polar doped layer; 140, Second dielectric layer; 141, First portion; 142, Second portion; 143, Wrapped portion; 1431, First wrapped portion; 1432, Second wrapped portion; 1433, Third wrapped portion; 150, Second polar doped layer; 160, Passivation film layer; 170, First electrode; 180, Second electrode. Detailed Implementation

[0037] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model. Furthermore, it should be understood that the specific embodiments described herein are merely for explaining this utility model and are not intended to limit this utility model.

[0038] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "left", "right", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0042] The following disclosure provides numerous different embodiments or examples for implementing various structures of the present invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0043] In this embodiment, the present invention alternately forms non-recessed and recessed regions on the back surface of a silicon substrate. The recessed regions are concave compared to the non-recessed regions, and the silicon substrate has an extension portion extending beyond the recessed regions at the edges of the non-recessed and recessed regions. A first dielectric layer, a first polar doped layer, a second dielectric layer, and a second polar doped layer are stacked on the non-recessed regions and the extension portion. A second dielectric layer and a second polar doped layer are stacked on the recessed regions. The second polar doped layer and the first polar doped layer form a leakage contact, reducing the high thermal risk of hot spot effects. At the same time, the shielding effect of the extension portion effectively isolates the first polar doped layer material in the non-recessed regions and the second polar doped layer material in the recessed regions, preventing leakage.

[0044] Example 1

[0045] like Figure 8 As shown, this embodiment provides a back-contact solar cell 100, comprising:

[0046] A silicon substrate 110 has a backlight surface and a light-facing surface disposed opposite to each other. A non-recessed region 101 and a recessed region 102 are alternately disposed on the backlight surface of the silicon substrate 110. The distance between the bottom surface of the recessed region 102 and the light-facing surface is less than the distance between the bottom surface of the non-recessed region 101 and the light-facing surface. In the arrangement direction of the non-recessed region 101 and the recessed region 102, the silicon substrate 110 has an extension portion 111 extending and protruding above the recessed region 102 at the edge of the non-recessed region 101 and the recessed region 102.

[0047] The first dielectric layer 120 is stacked on the surface of the non-recessed region 101 and the extension portion 111 facing away from the silicon substrate 110.

[0048] A first polar doped layer 130 is stacked on a first dielectric layer 120;

[0049] The second dielectric layer 140 includes a first portion 141 stacked on the first polar doped layer 130 and a second portion 142 stacked on the bottom surface of the recessed region 102.

[0050] A second polar doped layer 150 is stacked in the first portion 141 and the second portion 142.

[0051] The silicon substrate 110 has two main surfaces: a light-facing surface and a back-lighting surface. The light-facing surface directly faces the sunlight, while the back-lighting surface is the other side, and the two surfaces are arranged opposite each other.

[0052] Two distinct regions, a non-recessed region 101 and a recessed region 102, are arranged on the backlight surface of the silicon substrate 110. These two regions are arranged alternately, with the recessed region having a bottom surface and a sidewall connecting to the non-recessed region. Specifically, a plurality of non-recessed regions 101 and a plurality of recessed regions 102 are arranged alternately along a first direction, and both non-recessed regions 101 and recessed regions 102 extend along a second direction, which intersects the first direction. The non-recessed regions 101 and recessed regions 102 can be arranged alternately along the lateral direction of the silicon substrate 110 and both extend along the longitudinal direction. That is, the first direction can be the lateral direction of the back contact cell, and the second direction can be the longitudinal direction of the back contact cell, and the two are perpendicular to each other. Of course, in other embodiments, the first direction and the second direction can also be other directions, for example, they can be the diagonal directions of the silicon substrate 110, and no specific limitation is made here. The non-recessed regions 101 and recessed regions 102 are arranged adjacently and alternately.

[0053] The silicon substrate 110 is typically a plate of uniform thickness, meaning that the distance between the light-facing side and the back-light-facing side is equal. The distance between the bottom surface of the recessed region 102 and the light-facing side is less than the distance between the bottom surface of the non-recessed region 101 and the light-facing side; that is, the bottom surface of the recessed region 102 sinks into the silicon substrate 110.

[0054] In the alignment direction of the non-recessed regions 101 and 102, the silicon substrate 110 has an extension portion 111 extending beyond the recessed regions 102 at the edges of the non-recessed regions 101 and 102. A first dielectric layer 120 is stacked on the surfaces of the non-recessed regions 101 and the extension portion 111 facing away from the silicon substrate 110. A first polar doped layer 130 is stacked on the first dielectric layer 120 (including the first dielectric layer 120 stacked in the non-recessed regions 101 and the first dielectric layer 120 stacked on the extension portion 111). The first dielectric layer 120 may specifically be a tunneling layer, serving as a transport path for charge carriers and reducing recombination losses at the interface.

[0055] like Figure 8 As shown, the second dielectric layer 140 includes a first portion 141 and a second portion 142. The first portion 141 is stacked on the first polar doped layer 130, and the second portion 142 is stacked on the bottom surface of the recessed region 102. There is a height difference between the non-recessed region and the recessed region; that is, there is a height difference between the first portion 141 and the second portion 142 of the second dielectric layer 140, and the first portion 141 and the second portion 142 are not connected. Specifically, the second dielectric layer 140 can be a tunneling layer, used as a transport path for charge carriers, reducing recombination losses of charge carriers at the interface.

[0056] like Figure 8 As shown, a second polar doped layer 150 is stacked on the first portion 141 and the second portion 142, respectively. The second polar doped layer 150 is stacked on the first portion 141. Due to the shielding effect of the extension portion 111, the second polar doped layer 150 cannot be placed at the position blocked by the extension portion 111. This prevents the second polar doped layer 150 on the second portion 142 from extending along the sidewall to form contact with the first polar doped layer 130, thereby isolating the two polar doped layers and preventing leakage.

[0057] The first polar doped layer 130 and the second polar doped layer 150 have opposite polarities. Specifically, the first polar doped layer 130 can be a P-type doped layer and the second polar doped layer 150 can be an N-type doped layer, or the first polar doped layer 130 can be an N-type doped layer and the second polar doped layer 150 can be a P-type doped layer. The first polar doped layer 130 and the second polar doped layer 150 form a region with different electrical characteristics, supporting the formation of the PN junction and the separation of charge carriers.

[0058] Understandably, when depositing the second polar doped layer 150, a directional physical vapor deposition (PVD) method can be selected. During the deposition of the second polar doped layer 150, the material of the second polar doped layer 150 is minimized or almost entirely absent in the recessed region due to the shielding effect of the extended portion 111, thereby achieving effective isolation between the first polar doped layer 130 and the second polar doped layer 150 and preventing leakage current.

[0059] When depositing the first dielectric layer 120, the first polar doped layer 130, and the second dielectric layer 140, chemical vapor deposition (CVD), atomic layer deposition (ALD), plasma enhanced chemical vapor deposition (PECVD), etc., can be used, and no specific method is specified here.

[0060] When depositing the second polar doped layer 150, it is possible that a small amount of material from the second polar doped layer 150 may be deposited on the second dielectric layer 140 in the recessed region, so that the first polar doped layer 130 and the second polar doped layer 150 achieve partial leakage contact, which acts similarly to a bypass diode.

[0061] When the solar cell is generating electricity normally, the contact area between the first polar doped layer 130 and the second polar doped layer 150 also performs photoelectric conversion to generate electricity, thereby increasing the power output of the solar cell. When the solar cell is shaded, insufficient light will cause the current output of the shaded part to decrease, thereby increasing the voltage of that part. The contact area forms a conductive path, and other solar cells connected in series with it provide reverse current to the shaded solar cell. A suitable composite leakage current can be generated between the first polar doped layer 130 and the second polar doped layer 150 of the solar cell, reducing the voltage across the shaded solar cell (the voltage is less than the sum of the voltages of other solar cells connected in series with it and not shaded). The heat output of the solar cell will decrease, thereby reducing the high heat risk of hot spot effect.

[0062] In practice, the depth of the concave structure and the thickness of the material deposited in the concave structure can be controlled by adjusting the wet process (etching time and concentration) or the thickness of the BSG layer and the doping concentration of poly-Si. This controls the degree of contact between the two materials and thus the degree of leakage current, achieving the above-mentioned function of preventing hot spots.

[0063] In this embodiment, non-recessed regions 101 and recessed regions 102 are alternately disposed on the back surface of the silicon substrate 110. The recessed region 102 is recessed compared to the non-recessed region 101, and the silicon substrate 110 has an extension portion 111 extending above the recessed region 102 at the edge of the non-recessed region 101 and the recessed region 102. A first dielectric layer 120, a first polar doped layer 130, a second dielectric layer 140, and a second polar doped layer 150 are stacked on the non-recessed region 101 and the extension portion 111. Under the shielding effect of the extension portion 111, the materials of the first polar doped layer 130 and the second polar doped layer 150 are effectively isolated, avoiding leakage current.

[0064] Understandably, the extension portion 111, the first dielectric layer 120, and the first polar doped layer 130 may have a second polar doped layer 150 partially disposed on the sidewalls of the extension portion 111, the first dielectric layer 120, and the first polar doped layer 130 along the first direction near the recessed region 102, such as... Figure 9 As shown, due to different manufacturing processes, the second polar doped layer 150 may form a deposition of a certain thickness at this sidewall location.

[0065] In some embodiments, such as Figure 2 As shown, the second dielectric layer further includes a wrapping portion 143 connecting the first portion 141 and the second portion 142. The wrapping portion 143 includes a second wrapping portion 1432 in which the extended portion 111 is stacked and disposed toward the surface of the silicon substrate 110, and a third wrapping portion 1433 in which the extended portion 111, the first dielectric layer 120 and the first polar doped layer 130 are stacked and disposed along the first direction near the sidewall of the recessed region 102.

[0066] Because there is a height difference between the non-recessed region 101 and the recessed region 102, there is a sidewall connecting the two regions. The wrapping portion 143 extends along this sidewall, connecting the first portion 141 and the second portion 142. However, in some cases, the extension portion 111 extends towards the recessed region 102 at an acute angle from the connection point between the bottom surface and the sidewall of the recessed region 102, such that the surface of the extension portion 111 facing the silicon substrate 110 constitutes the sidewall of the recessed region 102, and the first wrapping portion 1431 is stacked on the sidewall between the recessed region 102 and the non-recessed region 101. Figure 7As shown in (b), the wrapping portion 143 includes a second wrapping portion 1432 and a third wrapping portion 1433. The third wrapping portion 1433 is stacked on the sidewall of the extension portion 111, the first dielectric layer 120, and the first polar doped layer 130 along the first direction near the recessed region 102. The second wrapping portion 1432 is connected to the third wrapping portion 1433. In some special cases, the extension portion is triangular, and the first dielectric layer 120 and the first polar doped layer 130 are stacked on one side of the triangle. In this case, the third wrapping portion 1433 is only stacked on the sidewall of the first dielectric layer 120 and the first polar doped layer 130 along the first direction near the recessed region 102. It can be regarded that the thickness of the extension portion 111 at the stacking position of the third wrapping portion 1433 is 0.

[0067] In this embodiment, a first dielectric layer 120 and a first polar doped layer 130 are arranged on the back surface of the silicon substrate 110, and a second dielectric layer 140 is stacked on the outermost contour of the back surface of the silicon substrate 110, the first dielectric layer 120 and the first polar doped layer 130, which facilitates processing.

[0068] In some embodiments, such as Figure 9 As shown, a portion of the second polar doped layer 150 is stacked in the third wrapping portion 1433.

[0069] Specifically, when the side surface formed by the extension portion 111, the first dielectric layer 120, and the first polar doped layer 130 along the first direction near the sidewall of the recessed region forms an angle of less than 90° with the bottom surface of the recessed region 102, such as Figure 7 As shown in (d), the side surface is inclined towards the bottom surface of the recessed region 102. The portion of the side surface farther from the bottom surface of the recessed region 102 obstructs the portion of the side surface closer to the bottom surface of the recessed region 102. Therefore, no second polar doped layer 150 is provided on this side surface. Figure 2 As shown, the second polar doped layer is only stacked on the first portion 141 and the second portion 142.

[0070] When the side surface formed by the extension portion, the first dielectric layer, and the first polar doped layer along the first direction near the sidewall of the recessed region forms an angle equal to or greater than 90° with the bottom surface of the recessed region 102, such as Figure 7 As shown in (a), (b), and (c), the side surface is inclined in the direction away from the bottom surface of the recessed region 102. There is no obstructed area on this side surface. A second polar doped layer 150 is disposed on the upper part of this side surface. The second polar doped layer 150 is stacked on the first portion 141, the second portion 142, and the third wrapping portion 1433, as shown in (a), (b), and (c). Figure 1 , Figure 3 and Figure 9 As shown.

[0071] In this embodiment, a portion of the second polar doped layer 150 is stacked in the third wrapping portion 1433, which can improve the passivation effect on the first polar doped layer and the side of the extended portion, and reduce edge recombination.

[0072] In some embodiments, such as Figure 4 As shown, a portion of the second polar doped layer 150 is stacked in the second wrapping portion 1432, and the thickness of the second polar doped layer 150 at the position of the second wrapping portion 1432 gradually decreases in the direction close to the extension position of the extension portion 111.

[0073] The extension portion 111 has a shielding effect, which causes the thickness of the second polar doped layer 150 located in the shielded area to vary. Along the first direction, the thickness of the second polar doped layer 150 is smaller closer to the extension portion 111 and larger further away from the extension portion 111. The smaller the thickness, the worse its conductivity.

[0074] In other embodiments, such as Figure 1 , 3 As shown in Figure 6, the wrapping portion 143 also includes a first wrapping portion 1431, which is stacked on the sidewall of the recessed area 102.

[0075] Specifically, the extension portion 111 extends from a position at a certain distance from the recessed region 102 along the thickness direction of the silicon substrate 110 toward the recessed region 102. The extension portion 111 protrudes from the sidewall of the recessed region 102, and the first wrapping portion 1431 is stacked on the sidewall of the recessed region 102.

[0076] In this embodiment, a first dielectric layer 120 and a first polar doped layer 130 are arranged on the back surface of the silicon substrate 110, and a second dielectric layer 140 is stacked on the outermost contour of the back surface of the silicon substrate 110, the first dielectric layer 120 and the first polar doped layer 130, which facilitates processing.

[0077] In some embodiments, a portion of the second polar doped layer 150 is stacked in the first wrapping portion 1431, and the thickness of the second polar doped layer 150 at the position of the first wrapping portion 1431 gradually decreases in the direction close to the extension portion 111.

[0078] The extension portion 111 has a shielding effect, which causes the thickness of the second polar doped layer 150 located in the shielded area to vary. Along the thickness direction of the silicon substrate 110, the thickness of the second polar doped layer 150 is smaller closer to the extension portion 111 and larger further away from the extension portion 111. The smaller the thickness, the worse its conductivity.

[0079] Furthermore, in the embodiments of this application, such as Figure 10As shown, the back-contact solar cell 100 may further include a first electrode 170 and a second electrode 180. A passivation film layer 160 may also be provided on the back surface of the silicon substrate 110, which may cover the entire back surface. The first electrode may be located in the non-recessed region 101 and pass through the passivation film layer 160 to form an ohmic contact with the first doped layer 130 and be insulated from the second doped layer 150. For example, the first electrode may be located at a position where the first doped layer 130 is not covered by the first extension 111 (i.e., the projection of the first doped layer 130 on the silicon substrate 110 is not covered by the projection of the first extension 111 on the silicon substrate 110), and the second electrode may be located in the second region 122 and pass through the passivation film layer 160 to form an ohmic contact with the second doped layer 50.

[0080] Example 2

[0081] In some embodiments, the bottom surface of the recessed area 102 has a textured structure.

[0082] On the one hand, the textured structure can alter the light propagation path to some extent, causing the incident light to be reflected multiple times on the bottom surface of the recessed region 102, increasing the optical path length within the silicon substrate 110, thereby improving the light absorption rate. This effect is particularly important for long-wavelength light, as long-wavelength light has a lower absorption coefficient and penetrates the silicon substrate 110 more easily. On the other hand, the textured structure can increase the contact area between the second polar doped layer 150 and the silicon substrate 110, improving the contact performance of the electrode and reducing the contact resistance.

[0083] Example 3

[0084] In some embodiments, the length of the extension portion 111 along the first direction is 0.2um-50um.

[0085] Usually, such as Figure 10 As shown, a passivation film layer 160 covering the entire backlight surface is provided on the backlight surface of the silicon substrate 110. In this way, by keeping the length of the extension portion 111 within this reasonable range, it is possible to avoid the extension portion 111 being too short, which would prevent it from effectively reducing the exchange of plasma with the outside world during the deposition of the passivation film layer 160. It is also possible to avoid the extension portion 111 being too long, which would result in the groove opening being too small and the etching process being too difficult. At the same time, it is also possible to avoid the extension portion 111 being too long, which would make it prone to breakage.

[0086] Specifically, in such an embodiment, the length of the extension portion 111 can be any value between 0.2um, 0.4um, 0.6um, 0.8um, 1um, 2um, 3um, 4um, 5um, 6um, 7um, 8um, 9um, 10um, 20um, 30um, 40um, 50um, or 0.2um-50um.

[0087] Furthermore, according to the utility model research and verification of this application, in order to better prevent the extension portion 111 from breaking, and at the same time ensure the function of reducing the exchange of plasma with the outside world during the deposition of the passivation film layer 160, the length of the extension portion 111 (along the first direction) in this application is preferably in the range of 1um-15um.

[0088] Example 4

[0089] In some embodiments, the sidewalls of the recessed area 102 are inclined surfaces.

[0090] Thus, there are more vertical crystal plane defects, but by forming an inclined side, the bottom surface defect state of the recessed region 102 can be reduced. Forming an inclined surface can reduce bottom surface recombination and improve battery performance.

[0091] In some embodiments, the slope may form an obtuse angle with the bottom surface of the recessed area 102. For example... Figure 3 ,and Figure 5 As shown, the angle between the inclined surface and the bottom surface of the recessed area 102 is α, where α > 90°. That is, the inclined surface and the bottom surface of the recessed area 102 form a flared shape, where the flared shape means that the angle gradually increases in the direction away from the light-facing surface.

[0092] Obtuse-angled bevels can reduce dead angles during material deposition, allowing for more uniform layering of material on the bottom surface and reducing the formation of voids and defects. Obtuse-angled bevels can also better disperse stress, reducing stress concentration at joints and improving the mechanical strength and crack resistance of the solar cells.

[0093] In other embodiments, the slope forms an acute angle with the bottom surface of the recessed area 102. For example... Figure 2 As shown, the angle between the inclined surface and the bottom surface of the recessed area 102 is α, where α < 90°. That is, the inclined surface and the bottom surface of the recessed area 102 form a constricted shape, which means that the constricted shape gradually decreases in the direction away from the light-facing surface.

[0094] An acute-angled bevel can serve as a center for light reflection and scattering, changing the incident angle of light so that more light can enter the silicon substrate 110 instead of being reflected by the bottom surface, thus extending the path of light within the silicon substrate 110 and improving light transmittance and absorption.

[0095] In some special cases, such as Figure 7As shown in (d), the inclined surface forms an acute angle with the bottom surface of the recessed region 102. At this time, the extension direction of the inclined surface is consistent with the extension direction of the extension portion 111, and the inclined surface and the extension portion 111 are coplanar. In addition, the extension portion 111, the first dielectric layer 120 and the first polar doped layer 130 are also coplanar with the inclined surface along the first direction near the sidewall of the recessed region 102. At this time, the connection angle between the first wrapping portion 1431 and the third wrapping portion 1433 is 180 degrees, that is, they are on the same plane.

[0096] Example 5

[0097] This embodiment provides a battery assembly, including the back-contact solar cell 100 from the above embodiment.

[0098] The battery module may include multiple back-contact solar cells 100. The multiple back-contact solar cells 100 in the battery module can be connected in series to form a battery string. The battery strings can be connected in series, in parallel, or in a series-parallel combination to achieve current collection and output. For example, the connection between the individual cells can be achieved by welding the welding strips, or the connection between the individual battery strings can be achieved by using busbars.

[0099] The battery module may also include a metal frame, a backsheet, photovoltaic glass, and an encapsulant film (not shown in the figures). The encapsulant film can be filled between the front and photovoltaic glass, the back and backsheet of the back-contact solar cell 100, and adjacent cells. As a filler, it can be a transparent colloid with good light transmittance and aging resistance. For example, the encapsulant film can be EVA film or POE film. The specific choice can be made according to the actual situation and is not limited here.

[0100] Photovoltaic glass can be laminated onto the encapsulating film on the front side of the back-contact solar cell 100. The photovoltaic glass can be ultra-clear glass, which has high light transmittance, high transparency, and superior physical, mechanical, and optical properties. For example, the light transmittance of ultra-clear glass can reach over 92%. It can protect the back-contact solar cell 100 with minimal impact on its efficiency. Simultaneously, the encapsulating film bonds the photovoltaic glass and the back-contact solar cell 100 together, providing sealing, insulation, waterproofing, and moisture protection for the back-contact solar cell 100.

[0101] The backsheet can be attached to the adhesive film on the back of the back-contact solar cell 100. The backsheet provides protection and support for the back-contact solar cell 100, and possesses reliable insulation, water resistance, and aging resistance. Multiple options are available for the backsheet, typically tempered glass, acrylic glass, aluminum alloy TPT composite adhesive film, etc., and the specific choice depends on the specific circumstances and is not limited here. The backsheet, back-contact solar cell 100, adhesive film, and photovoltaic glass can be mounted on a metal frame. The metal frame serves as the main external support structure for the entire battery module, providing stable support and installation. For example, the battery module can be installed at the desired location using the metal frame.

[0102] The beneficial effects of the battery assembly in this embodiment are equivalent to those of the back-contact solar cell 100 described above, and will not be repeated here.

[0103] Example 6

[0104] This embodiment provides a photovoltaic system, including the battery module described in the above embodiment.

[0105] Photovoltaic systems can be applied in photovoltaic power plants, such as ground-mounted, rooftop, and floating power plants, as well as in equipment or devices that utilize solar energy to generate electricity, such as user solar power supplies, solar streetlights, solar cars, and solar buildings. Of course, it's understandable that the application scenarios of photovoltaic systems are not limited to these; that is, photovoltaic systems can be applied in all fields that require solar energy to generate electricity. Taking a photovoltaic power generation network as an example, a photovoltaic system can include photovoltaic arrays, combiner boxes, and inverters. A photovoltaic array can be a combination of multiple battery modules; for example, multiple battery modules can form multiple photovoltaic arrays. The photovoltaic arrays are connected to combiner boxes, which collect the current generated by the photovoltaic arrays. The collected current flows through an inverter and is converted into AC power required by the mains grid before being connected to the mains grid to achieve solar power supply.

[0106] The beneficial effects of the photovoltaic module in this embodiment are equivalent to those of the battery module described above, and will not be repeated here.

[0107] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A back-contact solar cell, characterized in that, include: A silicon substrate having a backlight surface and a light-facing surface disposed opposite to each other, with a non-recessed area and a recessed area alternately disposed on the backlight surface of the silicon substrate along a first direction, the non-recessed area and the recessed area extending along a second direction, the second direction intersecting the first direction; Along the first direction, the silicon substrate has an extension portion at the edge of the non-recessed region and the recessed region that extends over the recessed region; A first dielectric layer is stacked on the surface of the non-recessed region and the extended portion facing away from the silicon substrate. A first polar doped layer is stacked on the first dielectric layer; The second dielectric layer includes a first portion stacked on the first polar doped layer and a second portion stacked on the bottom surface of the recessed region; A second polar doped layer is stacked in the first portion and the second portion.

2. The back-contact solar cell as described in claim 1, characterized in that, The second dielectric layer further includes a wrapping portion connecting the first portion and the second portion. The wrapping portion includes a second wrapping portion stacked on the surface of the extension portion toward the silicon substrate and a third wrapping portion stacked on the extension portion, the first dielectric layer and the first polar doped layer along a first direction near the recessed region.

3. The back-contact solar cell as described in claim 2, characterized in that, A portion of the second polar doped layer is stacked in the third wrapping portion.

4. The back-contact solar cell as described in claim 3, characterized in that, A portion of the second polar doped layer is stacked in the second wrapping portion, and the thickness of the second polar doped layer at the location of the second wrapping portion gradually decreases in the direction close to the extension portion.

5. The back-contact solar cell as described in claim 2 or 4, characterized in that, The wrapping portion further includes a first wrapping part, which is stacked on the sidewall of the recessed area.

6. The back-contact solar cell as described in claim 5, characterized in that, A portion of the second polar doped layer is stacked in the first wrapping portion, and the thickness of the second polar doped layer at the position of the first wrapping portion gradually decreases in the direction close to the extension portion.

7. The back-contact solar cell as described in claim 1, characterized in that, The bottom surface of the recessed area has a textured structure.

8. The back-contact solar cell as described in claim 1, characterized in that, The length of the extended portion along the first direction is 0.2um-50um.

9. The back-contact solar cell as described in claim 8, characterized in that, Along the first direction, the length of the extended portion is 1µm-15µm.

10. The back-contact solar cell as claimed in claim 1, characterized in that, The sidewalls of the recessed area are inclined surfaces.

11. The back-contact solar cell as claimed in claim 10, characterized in that, The angle between the inclined surface and the bottom surface of the recessed area is an acute angle.

12. The back-contact solar cell as described in claim 10, characterized in that, The angle between the inclined surface and the bottom surface of the recessed area is an obtuse angle.

13. A battery assembly, characterized in that, It includes the back-contact solar cell according to any one of claims 1-12.

14. A photovoltaic system, characterized in that, Includes the battery assembly as described in claim 13.