Oil immersion device for manufacturing crawler chain

Abstract

The utility model relates to an oil immersion device for track chain manufacturing, which comprises an oil immersion pool, the inner side of the middle end of the oil immersion pool is fixedly connected with a first limit frame, the top end of the right side of the first limit frame is fixedly connected with a motor, the output end of the motor is fixedly connected with a driving gear, and the left side of the driving gear is meshed with a driven gear. A gear ring is connected to the left side of the driven gear in a meshed mode, evenly-distributed limiting grooves are fixedly connected to the inner side of the gear ring, the gear ring is rotationally connected with the first limiting frame, and a rotating assembly is arranged on the inner side of the oil immersion pool. According to the oil immersion device for manufacturing the track chain, the track is driven to rotate quickly, so that grease attached to the outer side of the track is thrown out, excessive grease accumulation can be effectively prevented, oil leakage and waste are avoided, uniform lubrication is ensured, and abrasion is reduced. And the system temperature is reduced, the oil degradation is delayed, and the service life of the oil is prolonged.

Description

TECHNICAL FIELD

[0001] The utility model belongs to track manufacturing technical field, concretely is a kind of track chain manufacturing oil immersion device. BACKGROUND

[0002] Track chain is the core component of engineering machinery, mining equipment, agricultural machinery and other heavy equipment, and due to continuous friction and high load during operation, it is prone to wear and excessive temperature problems. In order to improve the durability and operating efficiency of track chain, oil immersion technology is widely used, by injecting lubricating oil into the key parts of the chain, forming an effective oil film, reducing friction, wear, corrosion and noise, prolonging the service life, and helping to dissipate heat. There are various forms of oil immersion devices, including mechanical oil bath devices, oil pressure systems, natural oil immersion systems and gas-liquid mixed oil immersion devices, etc., each device has its specific advantages and application scenarios. When designing the oil immersion device, factors such as oil flowability, viscosity, oil pump design, sealing technology, etc. need to be considered to ensure lubrication effect and maintenance convenience. With the development of technology, oil immersion devices are developing towards intelligence, environmental protection and high efficiency, and in the future, sensors and intelligent algorithms may be used to optimize oil supply and use, and environmentally friendly lubricating oil may be developed. The application of oil immersion technology in track chain not only significantly improves the performance of the equipment, but also reduces the maintenance cost, and is one of the key technologies for the reliability and long-term operation of engineering machinery equipment.

[0003] However, in the actual use process of the existing scheme, the chain cannot be actively deoiled, and if the track chain oil immersion device does not have the function of active deoiling, it may cause oil accumulation and excessive lubrication, resulting in oil waste, poor sealing and leakage. At the same time, uneven lubrication will increase wear and tear and shorten the service life. Excessive oil will also increase the temperature, accelerate the deterioration of the oil, reduce the lubrication effect, and increase the maintenance cost. Therefore, the lack of active deoiling function will affect the lubrication effect, equipment efficiency and reliability, and increase the operation and maintenance cost.

[0004] Therefore, the utility model provides a kind of track chain manufacturing oil immersion device. UTILITY MODEL CONTENTS

[0005] In order to make up for the shortcomings of the prior art, solve the problem that the chain cannot be actively deoiled, and if the track chain oil immersion device does not have the function of active deoiling, it may cause oil accumulation and excessive lubrication, resulting in oil waste, poor sealing and leakage, the utility model provides a kind of track chain manufacturing oil immersion device.

[0006] The utility model discloses a technical scheme that the utility model discloses a kind of oil immersion devices for track chain manufacturing, including oil immersion pool, first limiting frame is fixedly connected in oil immersion pool middle end inside, motor is fixedly connected in the right side top of first limiting frame, motor output end is fixedly connected with driving gear, driving gear left side is meshed with driven gear, driven gear left side is meshed with gear ring, gear ring inside is fixedly connected with the evenly distributed limit slot, gear ring is rotatably connected with first limiting frame, rotating assembly is provided in oil immersion pool inside.

[0007] Further, the rotating assembly includes a second limiting frame, the second limiting frame is slidably connected to the inside of the oil immersion pool, a rotating shaft is fixedly connected to the inside middle end of the second limiting frame, a first fixing frame is rotatably connected to the bottom end inside of the rotating shaft, a third limiting frame is fixedly connected to the bottom end of the first fixing frame.

[0008] Further, the second limiting frame has a plurality of first sliding grooves evenly distributed on the outside thereof, and the first sliding grooves are slidably connected with the limit slots.

[0009] Further, the third limiting frame has a plurality of second sliding grooves evenly distributed on the outside thereof, and the second sliding grooves are slidably connected with the limit slots.

[0010] Further, a plurality of limit rods are fixedly connected to the inside of the oil immersion pool, the limit rods are slidably connected with the first sliding grooves, and the limit rods are slidably connected with the second sliding grooves.

[0011] Further, the third limiting frame has a second fixing frame fixedly connected to the bottom end thereof, the second fixing frame has a hydraulic cylinder fixedly connected to the bottom end thereof, the hydraulic cylinder has a connecting block fixedly connected to the output end thereof, the connecting block has a transmission rod rotatably connected to the outside thereof, the transmission rod has a clamping arm rotatably connected to the outside thereof, the clamping arm has a limiting plate fixedly connected to the outside thereof, and the limiting plate is fixedly connected with the hydraulic cylinder.

[0012] Further, the second limiting frame has a hook fixedly connected to the top end thereof.

[0013] Further, the limit rods have a rubber layer provided on the outside thereof.

[0014] The utility model has the advantages of the following:

[0015] 1. The oil immersion device for track chain manufacturing, through the motor utilizes the driving gear, the driven gear, the gear ring and the limiting groove, drives the third limiting frame to utilize the rotating shaft, the first fixed frame to carry out the quick rotation at the bottom end of the second limiting frame, thereby drives the bottom end structure and the track to carry out the synchronous rotation, so as to throw out the oil attached to the outside of the track, can effectively prevent the excessive accumulation of oil, avoid oil leakage and waste, ensure uniform lubrication, reduce wear and tear. It also helps to reduce the system temperature, delay oil deterioration, prolong the service life of oil.

[0016] 2. The oil immersion device for track chain manufacturing, through the hydraulic cylinder utilizes the connecting block to drive the transmission rod and the clamping arm to rotate in the inside of the limiting plate, thereby clamping and fixing the track through the clamping arm, can provide stable and adjustable clamping force, ensure that the track uniformly contacts the oil during the oil immersion process, avoid sliding or instability, ensure the consistency of lubrication effect, improve the work efficiency, reduce manual intervention.

[0017] The above-mentioned utility model content record is only the summary of the technical scheme of the application, in order to let the ordinary skilled person in the art can more clearly understand the technical scheme of the application, then can be implemented according to the content recorded in the specification and the drawing, and in order to let the above-mentioned purpose of the application and other purposes, characteristics and advantages can be more easily understood, the following combining the specific embodiment of the application and the drawing are explained. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings are only used to show the principles, implementation modes, applications, characteristics and effects of the specific embodiments of the application and other related contents, and cannot be considered as the limitation of the application.

[0019] In the drawings of the specification:

[0020] Figure 1 It is the schematic diagram of the three-dimensional structure in the utility model;

[0021] Figure 2 It is the schematic diagram of the cross section structure at the oil immersion pool in the utility model Figure One ;

[0022] Figure 3 It is the schematic diagram of the cross section structure at the first limiting frame in the utility model;

[0023] Figure 4 It is the schematic diagram of the cross section structure at the oil immersion pool in the utility model Figure Two ;

[0024] Figure 5 It is the schematic diagram of the cross section structure at the second limiting frame in the utility model;

[0025] Figure 6It is the internal structure schematic view of the limiting plate in the utility model.

[0026] The reference signs involved in the above drawings are explained as follows:

[0027] 1, oil immersion pool; 11, limiting rod; 2, first limiting frame; 21, motor; 22, driving gear; 23, driven gear; 24, gear ring; 25, limiting groove; 3, second limiting frame; 31, first sliding groove; 32, rotating shaft; 33, first fixed frame; 34, third limiting frame; 35, second sliding groove; 36, hook; 4, second fixed frame; 41, hydraulic cylinder; 42, limiting plate; 43, connecting block; 44, transmission rod; 45, clamping arm. DETAILED DESCRIPTION

[0028] To explain the possible application scenarios, technical principles, specific schemes that can be implemented, purposes and effects that can be achieved, etc. of the present application in detail, the specific embodiments listed below are combined with the drawings for detailed description. The embodiments described in this paper are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.

[0029] In this paper, "embodiment" means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present application. The word "embodiment" appearing at various places in the specification does not necessarily refer to the same embodiment, and does not particularly limit its independence or association with other embodiments. In principle, in this application, as long as there is no technical contradiction or conflict, the technical features mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.

[0030] Unless otherwise defined, the meaning of the technical terms used in this paper is the same as that generally understood by those skilled in the art to which the present application belongs; The use of related terms in this paper is only for the purpose of describing specific embodiments, and is not intended to limit the present application.

[0031] In the description of the present application, the word "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, X and / or Y, which means that there are X, Y, and X and Y at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a kind of "or" logical relationship.

[0032] In this application, such as "first" and "second", the words are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary and secondary or order relationship between the entities or operations.

[0033] In the present application, the terms "comprise", "contain", "have", or other similar phrases as used in a clause are intended to encompass non-exclusive inclusion, and these phrases do not exclude the possibility that additional elements can be included in the process, method or product comprising the stated elements, so that the process, method or product comprising a series of elements can not only include those defined elements, but also include other elements not explicitly listed, or also include elements inherent to such process, method or product.

[0034] As understood in the same way as in the "Examination Guidelines", in the present application, the expressions "greater than", "less than", "exceed" and the like are understood as not including the number; the expressions "above", "below", "within" and the like are understood as including the number. In addition, in the description of the embodiments of the present application, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times" and the like, unless otherwise explicitly specified.

[0035] In the description of the embodiments of the present application, the spatial-related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or the drawings, and are only for the convenience of describing the specific embodiments of the present application or for the reader to understand, and do not indicate or imply that the indicated device or component must have a particular position, a particular orientation, or be constructed or operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.

[0036] Unless otherwise explicitly specified or limited, in the description of the embodiments of the present application, the terms "mount", "connect", "connect", "fix", "set", and the like should be understood broadly. For example, the "connection" can be a fixed connection, or a detachable connection, or an integral setting; it can be a mechanical connection, or an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art to which the present application belongs, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0037] Embodiment one:

[0038] As Figures 1 to 6The utility model discloses a caterpillar chain manufacturing oil immersion device, including oil immersion pool 1, the first limiting frame 2 is fixedly connected to the inside of oil immersion pool 1 middle end, through the oil immersion pool 1 to the first limiting frame 2 is fixed, the first limiting frame 2 right side top fixedly connected with motor 21, through the first limiting frame 2 to motor 21 is supported fixedly, motor 21 output fixedly connected with driving gear 22, through motor 21 to driving gear 22 is fixed, simultaneously through motor 21 drives driving gear 22 to rotate, driving gear 22 left side meshing is connected with driven gear 23, through driving gear 22 drives driven gear 23 to rotate, driven gear 23 left side meshing is connected with the gear ring 24, through driving gear 22 utilizes driven gear 23 transmission drives gear ring 24 to rotate simultaneously, the inside fixedly connected with evenly distributed limit slot 25 of gear ring 24, through gear ring 24 to limit slot 25 is fixed, gear ring 24 is rotatably connected with the first limiting frame 2, through the first limiting frame 2 to gear ring 24 is limited, the inside of oil immersion pool 1 is provided with rotating assembly.

[0039] Rotating assembly includes the second limiting frame 3, and the second limiting frame 3 is slidably connected to the inside of oil immersion pool 1, through the oil immersion pool 1 to the second limiting frame 3 is limited, the inside fixedly connected with rotating shaft 32 of second limiting frame 3 middle end, through the second limiting frame 3 to rotating shaft 32 is fixed, rotating shaft 32 bottom inside rotatably connected with first fixed frame 33, through rotating shaft 32 to first fixed frame 33 is fixed, and the third limiting frame 34 is fixedly connected to the bottom of first fixed frame 33, through the first fixed frame 33 to the third limiting frame 34 is fixed.

[0040] The second limiting frame 3 outside is provided with evenly distributed first sliding slot 31, and the first sliding slot 31 is slidably connected with the limit slot 25, and the sliding direction of the second limiting frame 3 is limited through the limit slot 25.

[0041] The third limiting frame 34 outside is provided with evenly distributed second sliding slot 35, and the second sliding slot 35 is slidably connected with the limit slot 25, and the sliding direction of the third limiting frame 34 is limited through the limit slot 25.

[0042] The inside fixedly connected with evenly distributed limit rod 11 of oil immersion pool 1, through the oil immersion pool 1 to limit rod 11 is fixed, and the limit rod 11 is slidably connected with the first sliding slot 31, and the limit rod 11 is slidably connected with the second sliding slot 35, and the sliding direction of the second limiting frame 3 and the third limiting frame 34 is limited through the limit rod 11 simultaneously.

[0043] The bottom end of the third limiting frame 34 is fixedly connected with left and right second fixed frames 4, the second fixed frames 4 are fixed by the third limiting frame 34, the bottom end of the second fixed frame 4 is fixedly connected with a hydraulic cylinder 41, the hydraulic cylinder 41 is fixed by the second fixed frame 4, the output end of the hydraulic cylinder 41 is fixedly connected with a connecting block 43, the connecting block 43 is fixed by the hydraulic cylinder 41, and the connecting block 43 is lifted by the hydraulic cylinder 41; the outer side of the connecting block 43 is rotatably connected with left and right transmission rods 44, the outer side of the transmission rod 44 is rotatably connected with a clamping arm 45, the outer side of the clamping arm 45 is rotatably connected with front and back limiting plates 42, the limiting plate 42 is fixedly connected with the hydraulic cylinder 41, the limiting plate 42 is fixed by the hydraulic cylinder 41, the top end of the clamping arm 45 is limited by the limiting plate 42, the middle end of the clamping arm 45 is limited by the bottom end of the transmission rod 44, the clamping arm 45 is rotated around the connecting point of the clamping arm 45 and the limiting plate 42 by the lifting of the connecting block 43 and the transmission rod 44, and the track is clamped and fixed.

[0044] The top end of the second limiting frame 3 is fixedly connected with a hook 36, the hook 36 is supported and fixed by the second limiting frame 3, and a stress point is provided for the external lifting device.

[0045] The outer side of the limiting rod 11 is provided with a rubber layer, the second limiting frame 3, the third limiting frame 34 and the limiting rod 11 are buffered by the rubber layer on the outer side of the limiting rod 11, and the vibration in the lifting process is avoided to affect the bottom end track.

[0046] Working principle: when the track chain manufacturing oil immersion device is running, first, the hook 36 is fixed by the external lifting device, so as to drive the second limiting frame 3 and the bottom end structure to lift, then the rotating assembly is lifted first and moved to the top end of the track, then the connecting block 43 is driven downward by the hydraulic cylinder 41, the clamping arm 45 is rotated around the connecting point of the clamping arm 45 and the limiting plate 42 by the lifting of the connecting block 43 and the transmission rod 44, the track is clamped and fixed, then the rotating assembly and the bottom end track are lifted by the external lifting device, the second sliding groove 35, the first sliding groove 31 and the limiting rod 11 are aligned, the track is put into the oil immersion tank 1 for oil immersion, after the oil immersion is completed, the rotating assembly and the track are lifted by the external lifting device, the second sliding groove 35 is aligned with the limiting groove 25, then the gear ring 24 is rotated by the motor 21 through the driving gear 22 and the driven gear 23, the third limiting frame 34 is rotated by the gear ring 24 through the limiting groove 25, the bottom end track is synchronously rotated, the oil on the track is thrown out by the centrifugal force, and then the rotating assembly and the track can be lifted as a whole and moved out of the oil immersion tank 1.

[0047] Those skilled in the art will appreciate that the features of the various embodiments can be combined with each other, as means within the scope of the present application and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0048] Finally, it should be noted that the above embodiments are merely used to illustrate the technical solutions of the present application, rather than limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the specification of the present application. In particular, as long as there is no structural conflict, each technical feature mentioned in each embodiment can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An oil-immersing device for manufacturing track chains, characterized in that, The system includes an oil immersion tank (1), a first limiting frame (2) is fixedly connected to the inner side of the middle end of the oil immersion tank (1), a motor (21) is fixedly connected to the top right side of the first limiting frame (2), a drive gear (22) is fixedly connected to the output end of the motor (21), a driven gear (23) is meshed with the left side of the drive gear (22), a gear ring (24) is meshed with the left side of the driven gear (23), a uniformly distributed limiting groove (25) is fixedly connected to the inner side of the gear ring (24), the gear ring (24) is rotatably connected to the first limiting frame (2), and a rotating assembly is provided inside the oil immersion tank (1).

2. The oil-immersed device for manufacturing track chains according to claim 1, characterized in that, The rotating assembly includes a second limiting frame (3), which is slidably connected to the inner side of the oil immersion tank (1). A rotating shaft (32) is fixedly connected to the middle of the inner side of the second limiting frame (3). A first fixed frame (33) is rotatably connected to the inner side of the bottom end of the rotating shaft (32). A third limiting frame (34) is fixedly connected to the bottom end of the first fixed frame (33).

3. The oil-immersed device for manufacturing track chains according to claim 2, characterized in that, The second limiting frame (3) has a uniformly distributed first sliding groove (31) on its outer side, and the first sliding groove (31) is slidably connected to the limiting groove (25).

4. The oil-immersed device for manufacturing track chains according to claim 3, characterized in that, The third limiting frame (34) has a uniformly distributed second sliding groove (35) on its outer side, and the second sliding groove (35) is slidably connected to the limiting groove (25).

5. The oil-immersed device for manufacturing track chains according to claim 4, characterized in that, The oil immersion tank (1) is fixedly connected to a uniformly distributed limiting rod (11) on its inner side. The limiting rod (11) is slidably connected to the first sliding groove (31) and the limiting rod (11) is slidably connected to the second sliding groove (35).

6. The oil-immersed device for manufacturing track chains according to claim 5, characterized in that, The bottom end of the third limiting frame (34) is fixedly connected to a second fixed frame (4) that is opposite to the left and right. The bottom end of the second fixed frame (4) is fixedly connected to a hydraulic cylinder (41). The output end of the hydraulic cylinder (41) is fixedly connected to a connecting block (43). The outer side of the connecting block (43) is rotatably connected to a transmission rod (44) that is opposite to the left and right. The outer side of the transmission rod (44) is rotatably connected to a clamping arm (45). The outer side of the clamping arm (45) is rotatably connected to a limiting plate (42) that is opposite to the front and back. The limiting plate (42) is fixedly connected to the hydraulic cylinder (41).

7. The oil-immersed device for manufacturing track chains according to claim 6, characterized in that, The second limiting frame (3) has a hook (36) fixedly connected to its top.

8. The oil-immersed device for manufacturing track chains according to claim 7, characterized in that, A rubber layer is provided on the outside of the limiting rod (11).

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