Deslagging device for ladle

By designing a slag removal device for molten iron ladles, a spiral cleaning method using hydraulic rods and motor-driven rotating blades is used to clean the molten iron ladle. This solves the problem of difficult slag removal from molten iron ladles, improves cleaning efficiency, reduces the labor intensity of workers, and protects the slag line area.

CN223655601UActive Publication Date: 2025-12-12QINGDAO ZEYANG CASTING MASCH CO LTD
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Patent Information

Application Number
CN202423153800.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-12
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing technologies, molten iron ladles suffer from severe slag adhesion after use, making them difficult to clean effectively. This results in high labor intensity for workers and can easily damage the slag line area. Existing methods are inefficient and ineffective.

Method used

Design a slag removal device for molten iron ladles, including a top hydraulic rod, a lifting and cleaning device, and rotating blades. The hydraulic rod drives the scraper and blades to perform spiral cleaning. Combined with the motor-driven rotation and the reciprocating motion of the hydraulic rod, it can achieve all-round cleaning of the inner wall and dead corners of the molten iron ladle.

Benefits of technology

This method enables comprehensive cleaning of the molten iron ladle, reduces the labor intensity of workers, avoids damage to the slag line, and improves cleaning efficiency and effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slag removal device for a ladle, and particularly relates to the field of metal smelting, which comprises a top hydraulic rod first plate, two ends of a top plate are fixedly connected with support frames, and the bottom of the top plate is fixedly provided with a lifting cleaning device; the lifting cleaning device comprises a first hydraulic rod fixedly arranged at the bottom of the top plate, a lifting table is fixedly connected to the bottom of the first hydraulic rod, a motor is fixedly connected to the bottom of the lifting table, a center rotating shaft is fixedly arranged at the output end of the motor, and multiple scrapers are fixedly connected to the surface of the center rotating shaft. Compared with the prior art, the lifting cleaning device is arranged, the ladle can be comprehensively cleaned, the first hydraulic rod drives the scraper to move up and down, the motor drives the scraper to rotate, and finally the scraper conducts deslagging cleaning on the inner wall of the ladle in a spiral track. And the rotary blades can clean residues accumulated at the bottom and dead corners of the ladle, so that a more comprehensive residue removal effect is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of metal smelting, more particularly, the utility model relates to a slag removing device for a ladle. BACKGROUND

[0002] The ladle is used on line, especially after pretreatment, and the slag line part has more slag sticking, in the prior art, the iron slag is generally removed by a top carriage hook, but in the case that the ladle has serious slag sticking, even if the ladle is lifted by the top carriage, the iron slag is difficult to remove, at this time, the stuck slag can only be knocked off by a pneumatic pick.

[0003] However, in actual use, on the one hand, the labor intensity of workers is large, and on the other hand, when the pneumatic pick knocks the ladle, the brick at the slag line part is easily damaged, thereby reducing the service life of the ladle. UTILITY MODEL CONTENT

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a slag removing device for a ladle to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A slag removing device for a ladle, comprising a top plate, both ends of the top plate are fixedly connected with support frames, and a lifting cleaning device is fixedly arranged at the bottom of the top plate.

[0007] The lifting cleaning device comprises a hydraulic rod one fixedly arranged at the bottom of the top plate, the bottom of the hydraulic rod one is fixedly connected with a lifting platform, the bottom of the lifting platform is fixedly connected with a motor, the output end of the motor is fixedly provided with a central rotating shaft, a plurality of scrapers are fixedly connected to the surface of the central rotating shaft, the shape of the scraper is set as a cuboid, the bottom of the central rotating shaft is fixedly connected with an extension block, a rotary blade is fixedly connected to the outer side of the extension block, a through hole is formed in one side of the support frame, a hose penetrates through the through hole, a nozzle is connected to one end of the hose, and an electromagnetic valve is fixedly arranged at the top of the nozzle.

[0008] As a further description of the above technical scheme, a placing groove is formed in the front side of the support frame, an extension strip is hingedly connected in the placing groove, a support column is fixedly connected to one side of the extension strip, a hydraulic rod two is fixedly connected to the bottom of the support column, a fixed platform is fixedly connected to one end of the hydraulic rod two, and a blade is fixedly connected to one end of the fixed platform.

[0009] As a further description of the above technical scheme, a motorized telescopic rod is hingedly connected to the bottom of the extension strip, and one end of the motorized telescopic rod is hingedly connected to the bottom of the placing groove.

[0010] As a further description of the above technical solutions: the blade shape is provided as a V shape, and the blade is made of titanium alloy material.

[0011] As a further description of the above technical solutions: the support frame is fixedly connected with handles outside, and two fixing rods are fixedly connected outside one of the handles.

[0012] As a further description of the above technical solutions: the fixing rod is fixedly connected with a fixing ring at one end, and the hose penetrates through the fixing ring and extends to the outside.

[0013] As a further description of the above technical solutions: the support frame is fixedly connected with a base at one side, the base is provided with a ladle groove at the top, and the base is fixedly connected with a plurality of universal wheels at the bottom.

[0014] The technical effects and advantages of the present application are as follows:

[0015] Compared with the prior art, the lifting cleaning device can comprehensively clean the ladle, the hydraulic rod drives the scraper to move up and down, the motor drives the scraper to rotate, and finally the scraper performs slag removal and cleaning on the inner wall of the ladle in a spiral trajectory, the rotating blade can clean the residues accumulated on the bottom and dead corners of the ladle, thereby achieving a more comprehensive slag removal effect.

[0016] Compared with the prior art, the V-shaped blade slag removal device can well clean the residues on the ladle opening, the hydraulic rod two drives the blade to reciprocate for cleaning, and the electric telescopic rod ensures stable slag removal operation. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0018] Figure 2 It is a schematic diagram of the working structure of the present application.

[0019] Figure 3 It is a schematic diagram of the lifting cleaning device structure of the present application.

[0020] Figure 4 It is a schematic diagram of the blade structure of the present application.

[0021] The reference signs are: 1, top plate; 2, support frame; 3, hydraulic rod one; 4, lifting platform; 5, motor; 6, center shaft; 7, scraper; 8, extension block; 9, rotary blade; 10, through hole; 11, hose; 12, nozzle; 13, electromagnetic valve; 14, placing groove; 15, stretching strip; 16, support column; 17, hydraulic rod two; 18, fixed table; 19, blade; 20, electric telescopic rod; 21, handle; 22, fixed rod; 23, fixed ring; 24, base; 25, ladle groove; 26, universal wheel. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] The application discloses a slag removing device for a ladle, which comprises a top plate 1, support frames 2 fixedly connected to both ends of the top plate 1, and a lifting cleaning device fixedly arranged at the bottom of the top plate 1.

[0024] The lifting cleaning device comprises a hydraulic rod one 3 fixedly arranged at the bottom of the top plate 1, a lifting platform 4 fixedly connected to the bottom of the hydraulic rod one 3, a motor 5 fixedly connected to the bottom of the lifting platform 4, a center shaft 6 fixedly arranged at the output end of the motor 5, a plurality of scrapers 7 fixedly connected to the surface of the center shaft 6, the scrapers 7 being cuboids in shape, an extension block 8 fixedly connected to the bottom of the center shaft 6, a rotary blade 9 fixedly connected to the outer side of the extension block 8, a through hole 10 formed in one side of the support frame 2, a hose 11 penetrating through the through hole 10, a nozzle 12 connected to one end of the hose 11, and an electromagnetic valve 13 fixedly arranged at the top of the nozzle 12.

[0025] Referring to Figure 2 As shown in the figure, a placing groove 14 is formed in the front side of the support frame 2, a stretching strip 15 is hingedly connected in the placing groove 14, a support column 16 is fixedly connected to one side of the stretching strip 15, a hydraulic rod two 17 is fixedly connected to the bottom of the support column 16, a fixed table 18 is fixedly connected to one end of the hydraulic rod two 17, and a blade 19 is fixedly connected to one end of the fixed table 18. Specifically, the hydraulic rod two 17 drives the blade 19 to move, thereby effectively cleaning the residues.

[0026] Referring to Figure 2 As shown in the figure, an electric telescopic rod 20 is hingedly connected to the bottom of the stretching strip 15, one end of the electric telescopic rod 20 is hingedly connected to the bottom of the placing groove 14, and specifically, the electric telescopic rod 20 supports the stretching strip 15 to keep stable.

[0027] Referring to Figure 4 As shown, the blade 19 is shaped as a V type, and the blade 19 is made of titanium alloy material, and the specific V type blade 19 is more suitable for the ladle opening.

[0028] Referring to Figure 1 As shown, the support frame 2 is fixedly connected with handles 21 outside, and the outer side of one handle 21 is fixedly connected with two fixing rods 22, and the specific handle 21 is convenient for operating the support frame 2.

[0029] Referring to Figure 1 As shown, one end of the fixing rod 22 is fixedly connected with a fixing ring 23, and the hose 11 penetrates through the fixing ring 23 and extends to the outside, and the specific fixing ring 23 is used to fix the hose 11.

[0030] Referring to Figure 1 As shown, the support frame 2 is fixedly connected with a base 24 on one side, the base 24 is provided with a ladle groove 25 on the top, and the base 24 is fixedly connected with a plurality of universal wheels 26 on the bottom, and the specific universal wheel 26 is convenient for moving the base 24.

[0031] The utility model discloses a working principle: when working, first, pull out the support column 16, and the stretching strip 15 is pulled apart, and the electric telescopic rod 20 is opened, and the support stretching strip 15 is kept horizontal and fixed, and then the ladle is placed into the ladle groove 25, and then the hydraulic rod one 3, the hydraulic rod two 17 and the motor 5 are started, the hydraulic rod drives the lifting platform 4 to move up and down, the motor 5 drives the center shaft 6 to rotate, and then drives the scraper 7 and the rotary blade 9 to operate, and the inner wall of the ladle is cleaned, the rotary blade 9 cleans the bottom of the ladle, the blade 19 is aligned with the ladle opening, the V type blade 19 is matched with the shape of the ladle opening, and the slag is removed under the driving of the hydraulic rod two 17, one end of the hose 11 is connected with the bucket, and then the electromagnetic valve 13 is opened, and the nozzle 12 washes the inner wall of the ladle.

[0032] The above are the preferred embodiments of the present application, and are not limited to the protection scope of the present application, so: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. A slag removing device for a ladle, comprising a roof (1), characterized in that: Both ends of the top plate (1) are fixedly connected with support frames (2), and the bottom of the top plate (1) is fixedly provided with a lifting cleaning device; The lifting cleaning device comprises a hydraulic rod I (3) fixedly arranged at the bottom of the top plate (1), the bottom of the hydraulic rod I (3) is fixedly connected with a lifting platform (4), the bottom of the lifting platform (4) is fixedly connected with a motor (5), the output end of the motor (5) is fixedly provided with a central rotating shaft (6), the surface of the central rotating shaft (6) is fixedly connected with a plurality of scrapers (7), the scraper (7) is cuboid in shape, the bottom of the central rotating shaft (6) is fixedly connected with an extension block (8), the outer side of the extension block (8) is fixedly connected with a rotary blade (9), one side of the support frame (2) is provided with a through hole (10), the through hole (10) penetrates a hose (11), one end of the hose (11) is connected with a nozzle (12), and the top of the nozzle (12) is fixedly provided with a solenoid valve (13).

2. A slag removing device for a ladle according to claim 1, characterized in that: The front side of the support frame (2) is provided with a placing groove (14), the placing groove (14) is hingedly connected with an extension strip (15), one side of the extension strip (15) is fixedly connected with a support column (16), the bottom of the support column (16) is fixedly connected with a hydraulic rod II (17), one end of the hydraulic rod II (17) is fixedly connected with a fixed table (18), and one end of the fixed table (18) is fixedly connected with a blade (19).

3. A device for slag removal from a ladle according to claim 2, characterized in that: The bottom of the extension strip (15) is hingedly connected with an electric telescopic rod (20), and one end of the electric telescopic rod (20) is hingedly connected with the bottom of the placing groove (14).

4. A device for slag removal from a ladle according to claim 2, characterized in that: The blade (19) is V-shaped in shape and is made of titanium alloy.

5. A device for slag removal from a ladle according to claim 1, characterized in that: The outer side of one of the handles (21) is fixedly connected with two fixed rods (22).

6. A device for slag removal from a ladle according to claim 5, characterized in that: One end of the fixed rod (22) is fixedly connected with a fixed ring (23), and the hose (11) penetrates the fixed ring (23) and extends to the outside.

7. A device for slag removal from a ladle according to claim 1, characterized in that: One side of the support frame (2) is fixedly connected with a base (24), the top of the base (24) is provided with a ladle groove (25), and the bottom of the base (24) is fixedly connected with a plurality of universal wheels (26).