Straightening roll device special for pi-shaped section steel
By designing a special straightening roller device for π-shaped steel, automatic cleaning is achieved by utilizing the relative rotation of the cleaning roller and the straightening roller. This solves the problem of dirt adhesion on the straightening roller, improves cleaning efficiency and straightening effect, and ensures the straightening effect of π-shaped steel and the flexibility of the device.
Patent Information
- Application Number
- CN202422876065.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In the production of π-shaped steel, iron oxide scale and dirt easily adhere to the straightening roller device, resulting in a heavy cleaning workload and low efficiency, which affects the straightening effect.
A special straightening roller device for π-shaped steel was designed, which includes a support frame, a drive shaft, a straightening roller, a cleaning roller, and a cleaning auxiliary mechanism. Automatic cleaning is achieved through the relative rotation of the cleaning roller and the straightening roller, thus avoiding dirt residue.
It improves the cleaning effect and efficiency of the straightening rollers, reduces the workload of operators, and ensures the straightening effect of π-shaped steel and the flexibility of equipment use.
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Figure CN223655773U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of straightening devices, and more specifically, it relates to a special straightening roller device for π-shaped steel. Background Technology
[0002] In the production of π-shaped steel, in order to avoid the bending phenomenon of π-shaped steel affecting its subsequent normal application, straightening rollers are often used to squeeze the π-shaped steel to change its original bending state, thereby achieving the purpose of straightening.
[0003] Based on the above, in the actual application of the straightening roller device, iron oxide scale and dirt on the surface of π-shaped steel are very easy to adhere to the surface of the straightening roller. In order to avoid the impact of dirt residue on the straightening roller on the straightening effect of π-shaped steel, operators often need to manually clean multiple straightening rollers regularly. This not only increases the workload of operators, but also takes a lot of time, affecting the cleaning efficiency of the straightening roller device. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a special straightening roller device for π-shaped steel. This addresses the issue that in the actual application of the straightening roller device, iron oxide scale and dirt on the surface of the π-shaped steel easily adhere to the surface of the straightening roller. To avoid the impact of dirt residue on the straightening effect of the π-shaped steel, operators often need to manually clean multiple straightening rollers periodically. This not only increases the workload of the operators but also consumes a significant amount of time, affecting the cleaning efficiency of the straightening roller device.
[0005] The purpose and effectiveness of this utility model's special straightening roller device for π-shaped steel are achieved through the following specific technical means:
[0006] A special straightening roller device for π-shaped steel includes a support frame, drive shafts, straightening rollers, cleaning rollers, movable supports, and a cleaning auxiliary mechanism. There are two drive shafts, each rotatably connected to the upper and lower sides of the inner end of the support frame. The outer side of the upper drive shaft is coaxially and fixedly connected to the shaft of a drive motor. Multiple straightening rollers are vertically rotatably arranged outside the two drive shafts, with adjacent straightening rollers staggered vertically. Multiple cleaning rollers are slidably arranged outside the multiple straightening rollers. Multiple movable supports are slidably arranged on the inner end face of the straightening rollers. Movable supports on the same side are rotatably connected to the cleaning rollers. The cleaning auxiliary mechanism is arranged between the straightening rollers, movable supports, and cleaning rollers.
[0007] Furthermore, the drive shaft is provided with first pulley transmission components on the outer sides of its left and right end faces. The drive shaft and the straightening roller are connected by a bevel gear transmission component.
[0008] Furthermore, a correction auxiliary component is coaxially fixedly connected to the outer sides of the front and rear end faces of the straightening roller; the correction auxiliary component is a conical structure that is inclined from the outside to the inside; straightening auxiliary grooves are provided on the front and rear sides of the lower end of the straightening roller.
[0009] The front and rear ends of the cleaning roller are coaxially fixedly connected to tapered auxiliary components; the tapered auxiliary components on the same side are in close contact with the correction auxiliary components; the lower outer end of the cleaning roller is concentrically fixedly connected to the alignment position of the straightening auxiliary groove with a cleaning compensation component.
[0010] Furthermore, a limiting auxiliary frame is fixedly connected to the inner end face of the movable bracket, and the limiting auxiliary frame is a T-shaped frame structure; a T-shaped limiting guide groove is opened on the inner side of the support frame at the position aligned with the limiting auxiliary frame; the T-shaped limiting guide groove is fixedly connected to the limiting auxiliary frame; and an elastic connector is fixedly connected between the limiting auxiliary frame and the support frame.
[0011] Furthermore, the cleaning auxiliary mechanism includes: a drive gear and a drive rack. There are multiple drive gears, which are coaxially fixedly connected to the inner end faces of multiple straightening rollers. There are multiple drive racks, which are fixedly connected to the outer ends of multiple movable supports. The drive racks on the same side mesh with the drive gears.
[0012] Furthermore, the cleaning auxiliary mechanism also includes: a transmission shaft, transmission gears, and a second pulley transmission assembly. There are multiple transmission shafts, which are rotatably connected to the upper ends of multiple movable supports. There are multiple transmission gears, which are coaxially fixedly connected to the outer ends of multiple transmission shafts. The transmission gears on the same side mesh with the drive gears. There are multiple second pulley transmission assemblies, which are respectively disposed between multiple cleaning rollers and transmission shafts.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] When this utility model is in use, the π-shaped steel is placed on the straightening roller and straightened, so that the π-shaped steel is kept in the center position of the straightening roller, which ensures the straightening effect of the π-shaped steel and avoids the deviation of the π-shaped steel during the straightening process, further improving the use effect and work efficiency of this device in practical applications.
[0015] In use, this invention uses the reverse rotation of the straightening roller to bring the cleaning roller closer to the straightening roller, and the cleaning roller rotates relative to the straightening roller, thus achieving automatic cleaning of the dirt on the surface of the straightening roller. At the same time, it ensures comprehensive cleaning of the contact surface between the straightening roller and the π-shaped steel, improves the cleaning effect of the straightening roller, reduces the workload of the operator, improves the cleaning efficiency of the straightening roller, and enhances the flexibility of the device in practical applications. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall isometric structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the installation structure of the movable support and straightening roller of this utility model.
[0018] Figure 3 This is a schematic diagram of the installation structure of the straightening roller and drive shaft of this utility model.
[0019] Figure 4 This is a schematic diagram of the cleaning auxiliary mechanism and drive shaft installation structure of this utility model.
[0020] Figure 5 This is a schematic diagram of the installation structure of the drive shaft, straightening roller, and cleaning roller of this utility model.
[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0022] 1. Support frame; 2. Drive shaft; 201. First pulley transmission assembly; 202. Bevel gear transmission assembly; 3. Straightening roller; 301. Correction auxiliary component; 302. Straightening auxiliary groove; 4. Cleaning roller; 401. Conical auxiliary component; 402. Cleaning compensation component; 5. Movable bracket; 501. Limiting auxiliary frame; 502. Elastic connector; 6. Drive gear; 601. Drive rack; 602. Transmission shaft; 603. Transmission gear; 604. Second pulley transmission assembly. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0024] Example 1: As shown in the attached document Figures 1-4 As shown:
[0025] This utility model provides a special straightening roller device for π-shaped steel, including a support frame 1, a drive shaft 2, straightening rollers 3, cleaning rollers 4, movable brackets 5, and a cleaning auxiliary mechanism. There are two drive shafts 2, which are rotatably connected to the upper and lower sides of the inner end of the support frame 1, respectively. The outer side of the upper drive shaft 2 is coaxially and fixedly connected to the rotating shaft of the drive motor. There are multiple straightening rollers 3, which are vertically rotatably arranged on the outer side of two drive shafts 2, with the positions of adjacent straightening rollers 3 staggered vertically. There are multiple cleaning rollers 4, which are slidably arranged on the outer side of multiple straightening rollers 3. There are multiple movable brackets 5, which are slidably arranged on the inner end face of the straightening rollers 3. Movable brackets 5 on the same side are rotatably connected to cleaning rollers 4. The cleaning auxiliary mechanism is arranged between the straightening rollers 3, movable brackets 5, and cleaning rollers 4.
[0026] Among them, the outer sides of the left and right end faces of the drive shaft 2 are provided with the first belt pulley transmission assembly 201. The drive shaft 2 on the same side above and below is connected to the straightening roller 3 by a bevel gear transmission assembly 202.
[0027] Among them, the straightening roller 3 has a straightening auxiliary component 301 coaxially fixedly connected to the outer side of the front and rear end faces; the straightening auxiliary component 301 is a conical structure that is inclined from the outside to the inside; straightening auxiliary grooves 302 are opened on the front and rear sides of the lower straightening roller 3.
[0028] The front and rear ends of the cleaning roller 4 are coaxially fixedly connected with tapered auxiliary parts 401; the tapered auxiliary parts 401 on the same side are in contact with the correction auxiliary parts 301; the outer end of the lower cleaning roller 4 is concentrically fixedly connected with the alignment position of the straightening auxiliary groove 302 with a cleaning compensation part 402.
[0029] The specific usage and function of this embodiment are as follows:
[0030] In use, this invention employs a correction auxiliary component 301 to assist in the correction of the π-shaped steel when it is placed, ensuring that the π-shaped steel is positioned in the center of the straightening roller 3. When the drive motor is started, the first pulley transmission assembly 201 drives the two drive shafts 2 to rotate synchronously. During the synchronous rotation of the two drive shafts 2, the bevel gear transmission assembly 202 drives the upper and lower straightening rollers 3 to rotate relative to each other. The relative rotation of the upper and lower straightening rollers 3 achieves the straightening process of the π-shaped steel. The cooperation of the conical auxiliary component 401 and the cleaning compensation component 402 ensures comprehensive cleaning of the contact surface between the straightening roller 3 and the π-shaped steel, improving the cleaning effect of the straightening roller 3.
[0031] Example 2: Based on Example 1, such as Figures 3-5 As shown:
[0032] Among them, the inner end face of the movable bracket 5 is fixedly connected to the limiting auxiliary frame 501, which is a T-shaped frame structure; a T-shaped limiting guide groove is opened on the inner side of the support frame 1 at the position aligned with the limiting auxiliary frame 501; the T-shaped limiting guide groove is fixedly connected to the limiting auxiliary frame 501; and an elastic connector 502 is fixedly connected between the limiting auxiliary frame 501 and the support frame 1.
[0033] The cleaning auxiliary mechanism includes: a drive gear 6 and a drive rack 601. There are multiple drive gears 6, which are coaxially fixedly connected to the inner end faces of multiple straightening rollers 3. There are multiple drive racks 601, which are fixedly connected to the outer ends of multiple movable supports 5. The drive racks 601 on the same side mesh with the drive gears 6.
[0034] The cleaning auxiliary mechanism also includes: a transmission shaft 602, a transmission gear 603, and a second pulley transmission assembly 604. There are multiple transmission shafts 602, which are rotatably connected to the upper ends of multiple movable supports 5. There are multiple transmission gears 603, which are coaxially fixedly connected to the outer ends of multiple transmission shafts 602. The transmission gears 603 on the same side mesh with the drive gear 6. There are multiple second pulley transmission assemblies 604, which are respectively arranged between multiple cleaning rollers 4 and transmission shafts 602.
[0035] The specific usage and function of this embodiment are as follows:
[0036] When this utility model is in use, after the π-shaped steel is straightened, the drive motor rotates in the reverse direction. The drive gear 6 pushes the drive rack 601 and the movable bracket 5 to slide inward synchronously. The limiting auxiliary frame 501 and the elastic connector 502 guide and limit the sliding of the movable bracket 5. After the movable bracket 5 slides inward synchronously, the transmission gear 603 on the same side meshes with the drive gear 6. During the rotation of the drive gear 6, the transmission gear 603 is pushed synchronously. During the rotation of the transmission gear 603, the second pulley transmission assembly 604 pushes the cleaning roller 4 to rotate. During the relative rotation of the cleaning roller 4 and the straightening roller 3, the surface dirt of the straightening roller 3 is automatically cleaned. When the drive motor rotates in the forward direction to straighten the π-shaped steel, the drive gear 6 pushes the drive rack 601 to make the movable bracket 5 slide outward. At this time, the cleaning roller 4 moves away from the straightening roller 3.
[0037] The following points should be noted in this article:
[0038] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0039] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0040] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A special straightening roller device for π-shaped steel, comprising a support frame (1), a drive shaft (2), a straightening roller (3), a cleaning roller (4), a movable bracket (5), and a cleaning auxiliary mechanism, characterized in that: There are two drive shafts (2), which are rotatably connected to the upper and lower sides of the inner end of the support frame (1). The outer side of the upper drive shaft (2) is coaxially fixedly connected to the rotating shaft of the drive motor. There are multiple straightening rollers (3), which are vertically rotatably arranged on the outer side of the two drive shafts (2), and the positions of the adjacent straightening rollers (3) are staggered vertically. There are multiple cleaning rollers (4), which are slidably arranged on the outer side of the multiple straightening rollers (3). There are multiple movable supports (5), which are slidably arranged on the inner end face of the straightening rollers (3). The movable supports (5) on the same side are rotatably connected to the cleaning rollers (4). The cleaning auxiliary mechanism is arranged between the straightening rollers (3), the movable supports (5) and the cleaning rollers (4).
2. The π-shaped steel special straightening roller device as described in claim 1, characterized in that: The drive shaft (2) is provided with a first pulley transmission assembly (201) on the outer side of the left and right end faces. The drive shaft (2) and the straightening roller (3) on the same side are connected by a bevel gear transmission assembly (202).
3. The π-shaped steel special straightening roller device as described in claim 1, characterized in that: The straightening roller (3) has a straightening auxiliary component (301) coaxially fixedly connected to the outer sides of its front and rear end faces; the straightening auxiliary component (301) is a conical structure that is inclined from the outside to the inside; straightening auxiliary grooves (302) are provided on the front and rear sides of the lower end of the straightening roller (3). The front and rear ends of the cleaning roller (4) are coaxially fixedly connected with tapered auxiliary parts (401); the tapered auxiliary parts (401) on the same side are in contact with the correction auxiliary parts (301); the lower end of the cleaning roller (4) is concentrically fixedly connected with the alignment position of the straightening auxiliary groove (302) with the outer end of the cleaning roller (4).
4. The π-shaped steel special straightening roller device as described in claim 1, characterized in that: The inner end face of the movable bracket (5) is fixedly connected to a limiting auxiliary frame (501), which is a T-shaped frame structure; a T-shaped limiting guide groove is provided on the inner side of the support frame (1) at the position aligned with the limiting auxiliary frame (501); the T-shaped limiting guide groove is fixedly connected to the limiting auxiliary frame (501); and an elastic connector (502) is fixedly connected between the limiting auxiliary frame (501) and the support frame (1).
5. The π-shaped steel special straightening roller device as described in claim 1, characterized in that: The cleaning auxiliary mechanism includes: a drive gear (6) and a drive rack (601). There are multiple drive gears (6), which are coaxially fixedly connected to the inner end faces of multiple straightening rollers (3). There are multiple drive racks (601), which are fixedly connected to the outer ends of multiple movable supports (5). The drive racks (601) on the same side mesh with the drive gears (6).
6. The π-shaped steel special straightening roller device as described in claim 1, characterized in that: The cleaning auxiliary mechanism further includes: a transmission shaft (602), a transmission gear (603), and a second pulley transmission assembly (604). There are multiple transmission shafts (602), which are rotatably connected to the upper ends of multiple movable supports (5). There are multiple transmission gears (603), which are coaxially fixedly connected to the outer ends of multiple transmission shafts (602). The transmission gears (603) on the same side mesh with the drive gear (6). There are multiple second pulley transmission assemblies (604), which are respectively arranged between multiple cleaning rollers (4) and transmission shafts (602).