Rapid copper pipe connecting tool
The initial pressing, shaping, and forming mechanism of the copper tube quick-connect tooling solves the problem of time-consuming copper tube connection, achieving efficient and stable copper tube end connection, which is suitable for automated copper tube production.
Patent Information
- Application Number
- CN202520033683.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing technologies for copper tube connections are time-consuming and require specialized welding equipment and cooling time, which cannot meet the high-efficiency connection requirements of finishing processes.
Design a quick-connection tooling for copper tubes, including an initial pressing mechanism, a shaping mechanism, and a forming mechanism. Through multiple pressing and shaping processes, a stable connection of the copper tube ends is achieved, avoiding the welding step.
It enables quick and stable connection of copper tubes, reduces manual operation time, ensures straight connection, and is suitable for automated production processes.
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Figure CN223655884U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to copper pipe manufacturing technical field especially relates to a copper pipe quick connection frock. BACKGROUND
[0002] The precision copper pipe is often used in the refrigeration or heat supply pipeline, can be used in different environment, especially in the white household appliance field application is most extensive, such as in the condenser of air conditioner, and it is one of the best connecting pipelines.
[0003] The copper pipe needs to pass through the finishing process in the production process, and a series of processing treatments are carried out on the surface quality, size precision and appearance of the copper pipe. Since the copper pipe is circulated in the form of a coil between each process in the production process, when a coil of copper pipe is finished, the next coil of copper pipe needs to be installed, that is, the copper pipe joint on the coil is reinstalled on the finishing equipment, and this process is time-consuming.
[0004] In order to improve the work efficiency and save the installation time of the copper pipe, the operator thinks of connecting the end of the next coil of copper pipe with the tail of the previous coil of copper pipe when the previous coil of copper pipe is about to finish finishing, and using the pulling force of the equipment itself for installation, so that the installation of the copper pipe is not needed.
[0005] However, in the prior art, the end of the copper pipe is generally connected by welding or other methods, which requires special welding equipment and waiting for the copper pipe to cool down, which obviously does not meet the connection requirements in the finishing process. UTILITY MODEL CONTENTS
[0006] Therefore, the utility model provides a copper pipe quick connection frock, which can quickly and stably connect the ends of two copper pipes.
[0007] To solve the above technical problems, the technical scheme of the utility model is as follows: a copper pipe quick connection frock, comprising left and right two clamping bodies, the clamping body comprises a clamping jaw for clamping the copper pipe and a clamping handle for the operator to hold, and the left and right clamping bodies are cross-connected in the middle, so that the opening and closing of the two clamping jaws can be controlled by the two clamping handles, and an initial pressure mechanism, a shaping mechanism and a shaping mechanism are arranged on the clamping jaw.
[0008] The initial pressure mechanism is used for extruding and reducing the diameter of the copper pipe at one end.
[0009] The shaping mechanism is used for further extruding and shaping the copper pipe after the diameter reduction, and extruding and connecting the extruded and shaped copper pipe after inserting the extruded and shaped copper pipe into the copper pipe at the other end.
[0010] The shaping mechanism is used for finishing the extruded and connected copper pipe.
[0011] As an improvement, the initial pressing mechanism comprises a forming groove I and a pressing block I arranged on the inner side of the two jaws, and the pressing block I can be embedded into the forming groove I when the two jaws are closed; the cross section of the forming groove I is U-shaped, and the cross section of the pressing block I is consistent with that of the forming groove I.
[0012] As an improvement, the initial pressing mechanism comprises a base I, and the forming groove I is opened on the base I and penetrates through the base I; the base I is fixed on the inner side of the jaws and is perpendicular to the jaws.
[0013] As an improvement, the initial pressing mechanism comprises a base I, and the forming groove I is opened on the base I and penetrates through the base I; the base I is fixed on the inner side of the jaws and is perpendicular to the jaws.
[0014] As an improvement, the initial pressing mechanism comprises a base I, and the forming groove I is opened on the base I and penetrates through the base I; the base I is fixed on the inner side of the jaws and is perpendicular to the jaws.
[0015] As an improvement, the initial pressing mechanism comprises a base I, and the forming groove I is opened on the base I and penetrates through the base I; the base I is fixed on the inner side of the jaws and is perpendicular to the jaws.
[0016] As an improvement, the initial pressing mechanism comprises a base I, and the forming groove I is opened on the base I and penetrates through the base I; the base I is fixed on the inner side of the jaws and is perpendicular to the jaws.
[0017] As an improvement, the initial pressing mechanism, the shaping mechanism and the shaping mechanism are arranged in sequence along the jaw axis from back to front.
[0018] As an improvement, the initial pressing mechanism and the shaping mechanism have the same length, and the length of the shaping mechanism is greater than that of the initial pressing mechanism and the shaping mechanism.
[0019] As an improvement, pin holes are opened on the left and right jaws, and the left and right jaws are hinged by penetrating the pin holes with a pin shaft.
[0020] The utility model discloses a copper pipe quick connection tool has the advantages that:
[0021] The copper pipe quick connection tool has the advantages that:
[0022] The utility model discloses a copper pipe is reduced in diameter through twice extrusion, avoids in turn compression diameter not in place, cannot be inserted into the copper pipe of another end. Three mechanisms are arranged on the same tool, and convenient and practical, and one person can quickly complete the connection of copper pipe. And the copper pipe joint after connection is very firm, avoids falling in the process of traction. In addition, the utility model discloses still be provided with the shaping mechanism, make the copper pipe junction flat, avoid the connection skew influence subsequent traction. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0024] Figure 2 It is the front view of the utility model.
[0025] Figure 3 It is the side view of the utility model.
[0026] Markings in the drawing:
[0027] 1 jaw body, 2 initial pressure mechanism, 3 shaping mechanism, 4 shaping mechanism.
[0028] 11 jaw, 12 jaw handle.
[0029] 21 base I, 22 forming groove I, 23 pressing block I.
[0030] 31 base II, 32 forming groove II, 33 pressing block II.
[0031] 41 half mould, 42 mould cavity. DETAILED DESCRIPTION
[0032] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model is further explained in detail below in combination with specific implementation.
[0033] As Figure 1 Indicated, the utility model provides a kind of copper pipe quick connection tool, including by left and right two jaw bodies 1, the jaw body 1 includes the jaw jaw 11 for clamping copper pipe and the jaw handle 12 of facilitating operator holding;Left and right two jaw bodies 1 middle part cross-linking (for example, left and right two jaw bodies are all opened pin hole, and utilize pin shaft to pass through pin hole and link left and right two jaw bodies), so that can be controlled two jaw jaws 11 opening and closing by two jaw handles 12;The jaw jaw 11 is provided with initial pressure mechanism 2, shaping mechanism 3 and shaping mechanism 4.
[0034] The utility model discloses a principle is: through the initial pressure mechanism 2 to one end copper pipe is extruded and is reduced in diameter, so that the copper pipe of needing to connect one end diameter becomes small.
[0035] The utility model discloses through twice extrusion to copper pipe is reduced in diameter, avoids in turn to pressurize and reduces in diameter not in place, cannot be inserted into the copper pipe of another end. Three institutions are arranged on same tool, and convenient and practical, and single person can complete the connection of copper pipe fast. And the copper pipe joint after connecting is very firm, avoids falling in the process of traction. In addition, the utility model discloses still be provided with the shaping mechanism, so that the copper pipe junction is straight, avoids the connection skew influence subsequent traction.
[0036] As shown in Figure 2 The initial pressure mechanism 2 is used for extruding and reducing in diameter one end copper pipe. Specifically, the initial pressure mechanism 2 includes the forming groove I22 and the pressing block I23 arranged in the two jaw 11 inner sides respectively, when the two jaw 11 is closed, the pressing block I23 can be embedded in the forming groove I22, the forming groove I22 section is U-shaped, and the pressing block I23 section shape is consistent with the forming groove I22 section shape. More specifically, the initial pressure mechanism 2 includes the base I21, the forming groove I22 is opened on the base I21 and penetrates the base I21, and the base I21 is fixed in the jaw 11 inner side and is perpendicular to the jaw 11, more easily stressed.
[0037] The initial pressure mechanism 2 adopts the U-shaped forming groove I22, more easily forms, and is more suitable for extruding the cylindrical copper pipe.
[0038] The setting mechanism 3 is used for further extruding and setting the copper pipe after extruding and reducing in diameter, and is used for extruding and connecting after the copper pipe after extruding and setting is inserted into the copper pipe of another end. Specifically, the setting mechanism 3 includes the forming groove II32 and the pressing block II33 arranged in the two jaw 11 inner sides respectively, when the two jaw 11 is closed, the pressing block II33 can be embedded in the forming groove II32, the forming groove II32 section is rectangular, and the pressing block II33 section shape is consistent with the forming groove II32 section shape. More specifically, the setting mechanism 3 includes the base II31, the forming groove II32 is opened on the base II31 and penetrates the base II31, and the base II31 is fixed in the jaw 11 inner side and is perpendicular to the jaw 11, more easily stressed.
[0039] The shaping mechanism 3 adopts a rectangular forming groove II32, so that the connection is more stable and not easy to fall off, and relative rotation can also be avoided. The rectangular forming is relatively difficult, so the preliminary pressing mechanism 2 is needed to preliminarily reduce the diameter of the cylindrical copper pipe and then press it into a three-edge frame structure. After the end of the frame-shaped copper pipe is inserted into the end of another copper pipe, the two are extruded by the shaping mechanism 3 to be stably connected.
[0040] The shaping mechanism 4 is used for trimming the copper pipe after extrusion connection. Specifically, the shaping mechanism 4 includes half-molds 41 arranged on the inner sides of the two jaws 11, and the half-molds 41 are provided with mold cavities 42; when the two jaws 11 are closed, the mold cavities 42 on the two half-molds 41 can be spliced into a cylindrical inner cavity. The half-mold 42 is perpendicular to the jaw 11, and is also more easily stressed.
[0041] The shaping mechanism 4 can trim the connection of the two copper pipes to keep it straight, which is convenient for subsequent traction.
[0042] As shown in Figure 3 In some embodiments, the preliminary pressing mechanism 2, the shaping mechanism 3 and the shaping mechanism 4 are arranged in the above order along the jaws 11 from back to front. According to the principle of lever, the closer to the support point, the easier to operate the handle 12. The preliminary pressing is the most laborious, the shaping is the second, and the shaping needs the smallest driving force, so the three mechanisms are arranged in the above order.
[0043] In addition, in some embodiments, the lengths of the preliminary pressing mechanism 2 and the shaping mechanism 3 are consistent and greater than the width of the jaw 11; and the length of the shaping mechanism 4 is greater than that of the preliminary pressing mechanism 2 and the shaping mechanism 3, which is needed to straighten the copper pipe which is relatively longer than the connection section.
[0044] When the finishing work of the last coil of copper pipe is about to be completed, the tail end of the last coil of copper pipe and the head end of the next coil of copper pipe are connected by using the copper pipe quick connection tool according to the above method. After connection, the next coil of copper pipe is automatically fed into the finishing equipment by using the traction force of the finishing equipment itself, without manual pipe feeding.
[0045] The above is only the preferred embodiment of the present application, and it should be pointed out that the above preferred embodiment should not be regarded as a limitation of the present application, and the protection scope of the present application should be limited by the scope defined in the claims. For ordinary skilled in the art, some improvements and refinements can be made without departing from the spirit and scope of the present application, and these improvements and refinements should also be regarded as the protection scope of the present application.
Claims
1. A quick-connect tooling for copper pipes, characterized in that: It includes two clamps, left and right, each clamp including jaws for gripping copper tubes and handles for easy gripping by the operator; the two clamps are hinged at the middle, so that the opening and closing of the two jaws can be controlled by the two handles; the jaws are provided with an initial pressing mechanism, a shaping mechanism and a shaping mechanism. The initial compression mechanism is used to compress the diameter of the copper tube at one end. The shaping mechanism is used to further shape the extruded and compressed copper tube, and to perform extrusion connection after inserting the extruded and shaped copper tube into the copper tube at the other end. The shaping mechanism is used to trim the extruded copper tubes.
2. The quick-connect tooling for copper pipes according to claim 1, characterized in that: The initial pressing mechanism includes a forming groove I and a pressing block I disposed on the inner sides of the two jaws. When the two jaws are closed, the pressing block I can be embedded in the forming groove I. The forming groove I has a U-shaped cross-section, and the pressing block I has a cross-sectional shape that is consistent with the forming groove I.
3. The quick-connect tooling for copper pipes according to claim 2, characterized in that: The initial pressure mechanism includes a base I, and the forming groove I is opened on the base I and passes through the base I; the base I is fixed to the inside of the jaws and is perpendicular to the jaws.
4. The quick-connect tooling for copper pipes according to claim 1, characterized in that: The shaping mechanism includes a forming groove II and a pressure block II disposed on the inner sides of the two jaws. When the two jaws are closed, the pressure block II can be embedded in the forming groove II. The forming groove II has a rectangular cross-section, and the cross-sectional shape of the pressure block II is consistent with the cross-sectional shape of the forming groove II.
5. The quick-connect tooling for copper pipes according to claim 4, characterized in that: The shaping mechanism includes a base II, and the forming groove II is opened on the base II and passes through the base II; the base II is fixed to the inside of the jaws and is perpendicular to the jaws.
6. The quick-connect tooling for copper pipes according to claim 1, characterized in that: The shaping mechanism includes two half-molds disposed on the inner sides of the two jaws, and each half-mold has a mold cavity. When the two jaws are closed, the cavities on the two halves of the mold can be assembled into a cylindrical inner cavity.
7. The quick-connect tooling for copper pipes according to claim 6, characterized in that: The half-mold is perpendicular to the jaws.
8. The quick-connect tooling for copper pipes according to claim 1, characterized in that: The initial pressing mechanism, the shaping mechanism, and the forming mechanism are arranged sequentially from the rear to the front edge of the jaws along the axial direction.
9. The quick-connect tooling for copper pipes according to claim 1, characterized in that: The initial pressing mechanism and the shaping mechanism have the same length, and both are greater than the width of the jaws; the shaping mechanism has a longer length than the initial pressing mechanism and the shaping mechanism.
10. The quick-connect tooling for copper pipes according to claim 1, characterized in that: Both the left and right clamps have pin holes, and the two clamps are hinged together by a pin passing through the pin holes.