Material box of seat ring pressing machine

By adopting a 45° angled powder discharge pipe and a fully sealed structure in the feed box of the seat ring press, the problems of slow powder falling speed and agglomeration segregation are solved, realizing rapid powder flow and pure conveying, and improving production efficiency and equipment stability.

CN223656028UActive Publication Date: 2025-12-12JIUJIANG TIANSHI POWDER PROD CO LTD
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Patent Information

Application Number
CN202520036232.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-12
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

The existing seat ring press material box has problems such as slow powder falling speed, powder being prone to moisture and clumping, and powder component segregation.

Method used

The design incorporates a 45° angled powder feed pipe and a fully sealed structure, combined with a butterfly valve switch. It is constructed using 304 stainless steel and 7075 aluminum alloy materials, and the partition plate divides the powder into left and right chambers to ensure rapid powder flow and sealing.

Benefits of technology

It increases the powder falling speed, avoids powder agglomeration and component segregation, maintains the dryness and purity of the powder, and improves production efficiency and equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ring pressing machine material boxes, in particular to a seat ring pressing machine material box which comprises a seat ring pressing machine material box body, the seat ring pressing machine material box body comprises a powder discharging pipe, a top plate and lug plates connected and located on the two sides of the top plate, and a partition plate is connected and arranged between the two lug plates located at the bottom of the top plate. A partition plate is arranged on the top plate, the partition plate divides the seat ring pressing machine material box body into a left cavity and a right cavity, mounting through holes are formed in the top plate located on the two sides of the partition plate in a penetrating mode, the powder discharging pipe is of a 45-degree inclined structure and is mounted in the two mounting through holes, and the powder discharging pipe is connected with the top plate through bolts; the wear-resisting plate is of a rectangular structure and is mounted at the bottom of the housing washer pressing machine material box body through bolts; the middle part of the wear-resisting plate is integrally connected with a transverse plate corresponding to the position of the partition plate; the material box of the seat ring press can effectively solve the problems of low powder falling speed, powder caking and powder component segregation.
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Description

TECHNICAL FIELD

[0001] The utility model relates to circle press material box technical field, concretely is a seat circle press material box. BACKGROUND

[0002] Before powder metallurgy valve seat ring products are pressed, need to send the mixed powder to the press material box through the powder pipeline and the feeding tool, after the filling state of the press action to the fixed position, the powder flows into the mold cavity and is pressed into shape;

[0003] The seat circle press material box of the prior art has the problems of slow powder falling speed, easy powder dampening and clumping for a long time and powder composition segregation. UTILITY MODEL CONTENT

[0004] The utility model discloses a seat circle press material box to solve the problems in the background art.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A seat circle press material box, including seat circle press material box body, the seat circle press material box body includes the powder pipe, top plate and the ear plate connected in the both sides of top plate, the partition plate is connected and arranged between the two ear plates of top plate bottom, the seat circle press material box body is divided into two cavities on the left and right sides of partition plate, the through hole is set up on the top plate of both sides of partition plate, the powder pipe is installed in two installation through holes and is inclined structure, and the powder pipe is connected with top plate through bolt.

[0007] As the preferred scheme of the utility model, the bottom of the seat circle press material box body is provided with a wear plate, the wear plate is arranged in a rectangular structure and is installed on the bottom of the seat circle press material box body through bolts, and a horizontal plate corresponding to the position of the partition plate is integrally connected in the middle of the wear plate.

[0008] As the preferred scheme of the utility model, a butterfly valve switch is arranged in the middle of each powder pipe.

[0009] As the preferred scheme of the utility model, the wear plate and the horizontal plate integrally connected are made of tin phosphorus bronze.

[0010] As the preferred scheme of the utility model, the powder pipe is made of stainless steel.

[0011] As the preferred scheme of the utility model, the bottom of the powder pipe and the inner top of the top plate are in the same horizontal plane.

[0012] As the preferred scheme of the utility model, the top plate, the ear plate and the partition plate are integrally processed by aluminum alloy.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The seat ring press material box can effectively solve the problems of slow powder falling speed, powder agglomeration and powder composition segregation.

[0015] The powder falling pipe is installed at an inclination of 45 degrees through the 45-degree inclined design of the mounting hole, facilitating the rapid flow of powder, thereby improving the problem of slow powder falling speed.

[0016] The seat ring press material box body bottom is fixed with the wear plate through bolts, and the butterfly valve switch is used in the middle of the powder pipe, the whole material box device is in a fully sealed state, effectively avoiding the phenomenon of powder damp agglomeration.

[0017] The partition plate divides the seat ring press material box body into left and right two cavities, which helps to reduce the phenomenon of powder composition segregation.

[0018] The following will be combined with the specific embodiments to explain and describe the utility model in detail. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the overall axonometric drawing of the utility model;

[0020] Figure 2 It is the bottom view of the seat ring press material box body of the utility model;

[0021] Figure 3 It is the side view of the powder falling pipe of the utility model;

[0022] Figure 4 It is the schematic diagram of the butterfly valve switch inside the powder falling pipe of the utility model;

[0023] Figure 5 It is the overall three-dimensional and horizontal plate connection plan view of the utility model.

[0024] In the drawing: 1, powder falling pipe; 11, butterfly valve switch; 2, top plate; 21, mounting hole; 3, ear plate; 4, partition plate; 5, wear plate; 51, horizontal plate. DETAILED DESCRIPTION

[0025] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive. Example

[0026] Please see Figures 1-5 This utility model provides a technical solution: a seat ring press material box, including a seat ring press material box body, the seat ring press material box body includes a powder discharge pipe 1, a top plate 2 and ear plates 3 connected to both sides of the top plate 2, a partition plate 4 is connected between the two ear plates 3 at the bottom of the top plate 2, the partition plate 4 divides the seat ring press material box body into left and right cavities, and the top plate 2 on both sides of the partition plate 4 is provided with through holes 21, the powder discharge pipe 1 is installed in the two through holes 21 with a 45-degree inclined structure, and a butterfly valve switch 11 is provided in the middle of each powder discharge pipe 1, the powder discharge pipe 1 is connected to the top plate 2 by bolts, the powder discharge pipe 1 is made of stainless steel, the bottom of the powder discharge pipe 1 is on the same horizontal plane as the top of the top plate 2, and the top plate 2, ear plates 3 and partition plate 4 are integrally machined from aluminum alloy.

[0027] It should be noted that in this embodiment, the mounting through hole 21 is designed with an opening angle of 45° to ensure that the powder pipe 1 is installed in a 45-degree inclined structure inside the two mounting through holes 21, so as to facilitate the rapid flow of powder, improve component segregation, and enable the powder to flow more smoothly into the mold cavity, thereby improving production efficiency.

[0028] Furthermore, the top plate 2, ear plate 3, and partition plate 4 are CNC machined from 7075 aluminum alloy, ensuring the high strength and wear resistance of the material box. This material selection not only improves the stability of the overall structure but also reduces the risk of deformation during production. The integrated machining of 7075 aluminum alloy significantly improves the production efficiency of the seat ring press material box. The integrated design reduces assembly steps and time, making the production process smoother and more efficient, which helps to improve the overall production speed. 7075 aluminum alloy has excellent mechanical properties and can withstand high pressure and impact. 7075 aluminum alloy has good thermal conductivity, and the integrated machining can effectively improve the heat dissipation performance of the seat ring press material box. Good heat dissipation performance can prevent the equipment from overheating, extend its service life, and ensure a continuous and stable working state.

[0029] Furthermore, the powder feeding pipe 1 is made entirely of 304 stainless steel. 304 stainless steel has good corrosion resistance and wear resistance, which helps to maintain the purity and stability of the powder. It is fixed to the material box with bolts. At the same time, a self-designed butterfly valve switch is used in the middle of the powder pipe. The entire material box device is in a fully sealed state, which can effectively prevent the powder from getting damp and clumping.

[0030] Please see Figure 2 and 5 The bottom of the material box body of the seat ring press is provided with a wear-resistant plate 5. The wear-resistant plate 5 is rectangular and is installed at the bottom of the material box body of the seat ring press by bolts. A horizontal plate 51 corresponding to the position of the partition plate 4 is integrally connected in the middle of the wear-resistant plate 5. As a preferred embodiment of this utility model, the wear-resistant plate 5 and the integrally connected horizontal plate 51 are made of tin-phosphor bronze.

[0031] It should be noted that in this embodiment, the wear-resistant plate 5 and the integrally connected horizontal plate 51 are CNC machined using ZCuSn10P1 tin-phosphorus bronze. ZCuSn10P1 tin-phosphorus bronze is a cast copper alloy with high strength, high wear resistance, and good corrosion resistance. ZCuSn10P1 tin-phosphorus bronze is mainly composed of copper (Cu) balance, tin (Sn) 9.0-11.5%, and phosphorus (P) 0.5-1.0%. In addition, it also contains trace amounts of impurities such as zinc (Zn), lead (Pb), nickel (Ni), aluminum (Al), iron (Fe), manganese (Mn), silicon (Si), antimony (Sb), and sulfur (S), with a total amount not exceeding 0.75%. The alloy has a hardness of 885HB, tensile strength σb ≥360MPa, yield strength σ (reference value) ≥170MPa, and elongation δ5 ≥6%. It exhibits good thermal stability, wear resistance, and corrosion resistance within an operating temperature range of ~280℃, effectively extending the service life of equipment and improving production efficiency and product quality.

[0032] The working process of this utility model

[0033] During use, the powder supply pipe 1 is installed at a 45-degree angle inside the mounting through hole 21 on the top plate 2. Ensure that the butterfly valve switch 11 in the middle of each powder supply pipe 1 can work normally, and that the bottom of the powder supply pipe 1 is on the same horizontal plane as the top of the top plate 2. The wear-resistant plate 5 is installed at the bottom of the seat ring press material box body by bolts, and ensure that the horizontal plate 51 connected in the middle of the wear-resistant plate corresponds to the position of the partition plate 4. Ensure that the entire seat ring press material box device is in a fully sealed state to prevent the powder from getting damp and clumping. Check whether all connection points are tight and whether the butterfly valve switch 11 is working normally. Before formal use, conduct a no-load test run to observe the powder flow and ensure that there is no leakage or blockage. Before pressing the final metallurgical valve seat ring product, the mixed powder enters the powder supply pipe 1. The butterfly valve switch 11 inside the powder supply pipe 1 is opened as needed. After opening, the powder enters the interior of the seat ring press material box body cavity. After the press moves to the fixed position of the filling state, the powder flows into the mold cavity for pressing and forming.

[0034] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. A material box for a seat ring press, comprising a material box body for a seat ring press, characterized in that: The body of the seat ring press material box includes a powder discharge pipe (1), a top plate (2) and ear plates (3) connected to both sides of the top plate (2). A partition plate (4) is connected between the two ear plates (3) at the bottom of the top plate (2). The partition plate (4) divides the body of the seat ring press material box into two cavities, left and right. The top plate (2) on both sides of the partition plate (4) is provided with through holes (21). The powder discharge pipe (1) is installed in the two through holes (21) with a 45-degree inclined structure. The powder discharge pipe (1) is connected to the top plate (2) by bolts.

2. The material box for a seat ring press according to claim 1, characterized in that: The bottom of the seat ring press material box body is provided with a wear-resistant plate (5). The wear-resistant plate (5) is rectangular and is installed at the bottom of the seat ring press material box body by bolts. A horizontal plate (51) corresponding to the position of the partition plate (4) is integrally connected in the middle of the wear-resistant plate (5).

3. The material box for a seat ring press according to claim 1, characterized in that: Each of the powder discharge pipes (1) is provided with a butterfly valve switch (11) in the middle.

4. A material box for a seat ring press according to claim 2, characterized in that: The wear-resistant plate (5) and the integrally connected cross plate (51) are made of tin-phosphor bronze.

5. A material box for a seat ring press according to claim 1, characterized in that: The powder feeding pipe (1) is made of stainless steel.

6. A material box for a seat ring press according to claim 1, characterized in that: The bottom of the powder discharge pipe (1) is on the same horizontal plane as the top of the top plate (2).

7. A material box for a seat ring press according to claim 1, characterized in that: The top plate (2), ear plate (3) and partition plate (4) are integrally machined from aluminum alloy.