Lamp bead jacking and inserting device for assembling LED lamp

Abstract

The utility model discloses a lamp bead jacking and inserting device for assembling an LED lamp. The lamp bead jacking and inserting device comprises a conveying assembly, a positioning assembly and a jacking and inserting assembly. Wherein the conveying assembly comprises a fixed transverse plate, chain wheels, a chain, a clamp and a movable plate, the chain wheels are rotationally connected to the two ends of the fixed transverse plate, the chain wheels are in transmission connection through the chain, the movable plate is fixedly connected with the chain, and the clamp is installed at the top end of the movable plate. In the lamp assembling process, the LED lamp holder can be positioned in advance, then the lamp holder is moved to the jacking and inserting assembly through the conveying assembly, LED lamp beads are inserted into the lamp holder through jacking and inserting, a visual positioning system does not need to be used, the cost is reduced, the automation degree is high, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to LED equipment technical field, concretely relates to a lamp pearl top plug device for LED lamp assembly. BACKGROUND

[0002] LED lighting is a new generation of energy-saving and environment-friendly general high-power lighting technology. Recently, the increasing demand for energy saving and environmental protection around the world has greatly promoted the development and application of LED lighting technology. In China, LED lighting products have been mass-marketed.

[0003] The LED lamp assembly in the prior art has developed towards automation, and the LED lamp beads need to be installed on the lamp holder during LED lamp assembly. The traditional way uses a pneumatic cylinder to push the lamp beads so that the lamp beads are inserted into the lamp holder. The existing automatic assembly device needs to be matched with a vision system, and the cost is high.

[0004] Therefore, how to provide a lamp pearl top plug device for LED lamp assembly to solve the problems existing in the prior art is of great significance to its application. INVENTION CONTENTS

[0005] Therefore, the purpose of the present application is to provide a lamp pearl top plug device for LED lamp assembly to solve the problem of high cost of the existing automatic assembly device which needs to be matched with a vision system.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A lamp pearl top plug device for LED lamp assembly, comprising a conveying assembly, a positioning assembly and a top plug assembly;

[0008] The conveying assembly comprises a fixed horizontal plate, a chain wheel, a chain, a clamp and a moving plate. The chain wheel is rotatably connected to the two ends of the fixed horizontal plate. The chain wheels are connected by a chain transmission. The moving plate is fixedly connected with the chain. The clamp is installed at the top end of the moving plate.

[0009] The positioning assembly comprises a chuck, a support seat and a pneumatic cylinder. The pneumatic cylinder is installed at the top end of the support seat. The chuck is installed at the telescopic end of the pneumatic cylinder.

[0010] The top plug assembly comprises a support, a pneumatic cylinder, a pneumatic cylinder, a pneumatic cylinder, a chuck and a top plug rod. The pneumatic cylinder is installed at the top end of the support. The chuck is installed at the telescopic end of the pneumatic cylinder. The top end of the support is provided with a pneumatic cylinder. The pneumatic cylinder is installed at the top end of the pneumatic cylinder. The top plug rod is installed at the telescopic end of the pneumatic cylinder.

[0011] Preferably, the clamp comprises a clamping block, a support block and a clamping block. The clamping blocks are located on both sides of the support block.

[0012] Preferably, the number of the positioning assembly and the top inserting assembly is two, and the positioning assembly and the top inserting assembly are symmetrically arranged on the front and rear sides of the conveying assembly.

[0013] Preferably, the air cylinder, the air cylinder three and the top inserting rod are all arranged in an inclined manner.

[0014] Preferably, the chuck one and the chuck two are flush with the height of the clamp.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model can realize the pre-positioning of the LED lamp holder in the lamp assembly process, then move the lamp holder to the top inserting assembly through the conveying assembly, insert the LED lamp bead into the lamp holder through the top insertion, without using the visual positioning system, the cost is reduced, the automation degree is high, and the production efficiency is improved.

[0017] The above description is only a summary of the technical scheme of the application, in order to more clearly understand the technical means of the application, so as to be implemented according to the content of the specification, and in order to make the above and other purposes, characteristics and advantages of the application more obvious and easy to understand, the following will be described in detail with the preferred embodiment of the application and the accompanying drawings.

[0018] According to the detailed description of the specific embodiments of the application in the following text combined with the drawings, those skilled in the art will be more clear about the above and other purposes, advantages and characteristics of the application. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are some embodiments of the application, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual proportion.

[0020] Fig. 1 It is a structural schematic view of the utility model;

[0021] Fig. 2 It is a top view of the utility model;

[0022] Fig. 3 It is a structural schematic view of the clamp in the utility model.

[0023] In the figure: 1, conveying assembly; 2, positioning assembly; 3, top inserting assembly; 11, fixed cross plate; 12, chain wheel; 13, chain; 14, clamp; 15, moving plate; 21, chuck one; 22, support seat; 23, cylinder one; 31, support; 32, cylinder two; 33, cylinder three; 34, cylinder seat; 35, chuck two; 36, top inserting rod. DETAILED DESCRIPTION

[0024] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some but not all of the embodiments of the present application. In the following description, specific details such as specific configurations and components are provided only to help a comprehensive understanding of the embodiments of the present application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, descriptions of known functions and configurations are omitted in the embodiments for the sake of brevity and conciseness.

[0025] In addition, reference numerals and / or letters can be repeated in different examples in the present application. Such repetition is for the purpose of simplification and clarity, and does not itself indicate a relationship between the various embodiments and / or arrangements discussed.

[0026] The term “and / or” herein is only used to describe an association relationship of associated objects, and can represent three relationships, for example, A and / or B can represent three cases of existence of A alone, existence of B alone, and existence of A and B at the same time. The term “ / and” herein is used to describe another association relationship of associated objects, and can represent two relationships, for example, A / and B can represent two cases of existence of A alone and existence of A and B. In addition, the character “ / ” herein generally represents an “or” relationship between the associated objects before and after it.

[0027] It should also be noted that the relationship terms such as first and second in the present application are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms “include”, “contain” or any other variants thereof are intended to cover non-exclusive inclusion.

[0028] Please refer to Figs. 1-3 The present application provides a technical solution of a lamp bead top inserting device for LED lamp assembly: comprising a conveying assembly 1, a positioning assembly 2, and a top inserting assembly 3.

[0029] The conveying assembly 1 includes a fixed horizontal plate 11, a sprocket 12, a chain 13, a clamp 14, and a movable plate 15. The sprocket 12 is rotatably connected to both ends of the fixed horizontal plate 11, and the sprockets 12 are connected to each other through the chain 13. The movable plate 15 is fixedly connected to the chain 13, and the clamp 14 is installed on the top of the movable plate 15.

[0030] The positioning component 2 includes a clamp 21, a support base 22, and a cylinder 23. The cylinder 23 is mounted on the top of the support base 22, and the clamp 21 is mounted on the telescopic end of the cylinder 23.

[0031] The top insertion assembly 3 includes a support 31, a second cylinder 32, a third cylinder 33, a cylinder 34, a second clamp 35, and a top insertion rod 36. The second cylinder 32 is installed on the top of the support 31, the second clamp 35 is installed on the telescopic end of the second cylinder 32, the top of the support 31 is equipped with the cylinder 34, the third cylinder 33 is installed on the top of the cylinder 34, and the top insertion rod 36 is installed on the telescopic end of the third cylinder 33.

[0032] The clamp 14 includes clamping block 141, support block 142, and clamping block 2 143, with clamping block 141 and clamping block 2 143 located on both sides of support block 142.

[0033] There are two positioning components 2 and two top insertion components 3, which are symmetrically arranged on the front and rear sides of the conveying component 1.

[0034] Cylinder 34, cylinder 33, and top insert rod 36 are all inclined, which can match the lamp bead installation method and realize the lamp bead oblique installation.

[0035] Both chuck 1 21 and chuck 2 35 are at the same height as clamp 14. The close proximity of chuck 1 21 and chuck 2 35 can bring clamp block 141 and clamp block 143 in clamp 14 closer together, thus fixing the lamp holder and clamp 14.

[0036] In practical use, the LED beads are pre-placed in the LED lamp holder, and then the lamp holder is placed on the clamp 14. Then, the cylinders 23 on both sides are activated. The cylinders 23 drive the clamp blocks 141 and 143 to move closer to each other through the clamp 21, thereby aligning the lamp holder on the clamp 14. Then, the chain 13 drives the lamp holder to move to the bottom of the top insertion assembly 3. Then, the two cylinders 32 drive the clamp 14 to close through the clamp 35, and the clamp 14 fixes the lamp holder. Then, the two cylinders 33 insert the LED beads into the lamp holder through the top insertion rod 36, completing the assembly of the LED beads and the lamp holder. Compared with the existing assembly equipment, this utility model does not require visual positioning, thus reducing costs.

[0037] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.

Claims

1. A lamp bead insertion device for assembling LED lamps, characterized in that: Includes a conveying assembly (1), a positioning assembly (2), and a top insertion assembly (3); The conveying assembly (1) includes a fixed horizontal plate (11), a sprocket (12), a chain (13), a clamp (14), and a movable plate (15). The sprocket (12) is rotatably connected to both ends of the fixed horizontal plate (11). The sprockets (12) are connected to each other by the chain (13). The movable plate (15) is fixedly connected to the chain (13). The clamp (14) is installed on the top of the movable plate (15). The positioning component (2) includes a clamp (21), a support base (22), and a cylinder (23). The cylinder (23) is installed on the top of the support base (22), and the clamp (21) is installed on the telescopic end of the cylinder (23). The top insertion assembly (3) includes a support (31), a second cylinder (32), a third cylinder (33), a cylinder (34), a second clamp (35), and a top insertion rod (36). The second cylinder (32) is installed on the top of the support (31), the second clamp (35) is installed on the telescopic end of the second cylinder (32), the top of the support (31) is equipped with a cylinder (34), the third cylinder (33) is installed on the top of the cylinder (34), and the top insertion rod (36) is installed on the telescopic end of the third cylinder (33).

2. The LED bead insertion device for LED lamp assembly as described in claim 1, characterized in that: The clamp (14) includes clamping block one (141), support block (142), and clamping block two (143), with clamping block one (141) and clamping block two (143) located on both sides of support block (142).

3. The LED bead insertion device for LED lamp assembly as described in claim 2, characterized in that: The number of the positioning component (2) and the top insertion component (3) are both two, and the positioning component (2) and the top insertion component (3) are symmetrically arranged on the front and rear sides of the conveying component (1).

4. The LED bead insertion device for LED lamp assembly as described in claim 3, characterized in that: The cylinder (34), cylinder three (33) and top insert rod (36) are all inclined.

5. The LED bead insertion device for LED lamp assembly as described in claim 3, characterized in that: Both the first chuck (21) and the second chuck (35) are at the same height as the clamp (14).

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