Semi-automatic shielding curtain assembly production line

Abstract

The utility model discloses a semi-automatic shielding curtain assembly production line, which belongs to the technical field of shielding curtain production, and is characterized by comprising a frame, a transparent hollow conveying belt is arranged in the frame, a detection mechanism is arranged in the frame, a defective product conveying belt is arranged on the rear side of the frame, and the defective product conveying belt is arranged on the rear side of the frame. According to the device, the detection mechanism is arranged, an industrial camera is installed through an installation frame and an inclined plate which are installed on the top side and the middle of the interior of the frame, synchronous detection of the top area and the bottom area of the shielding curtain is achieved, and the detection accuracy is further ensured through a light supplementing structure; according to the detection device, the bottom detection blind area caused by detection only from the top is effectively avoided, the overall detection quality is greatly improved, and the defects of all parts of the shielding curtain can be found in time, so that the overall detection quality is remarkably improved, and a powerful guarantee is provided for producing high-quality shielding curtain products.

Description

Technical Field

[0001] This utility model relates to the field of curtain manufacturing technology, and in particular to a semi-automatic curtain assembly line. Background Technology

[0002] With the development of the automotive industry, cargo covers, as an important part of car interiors, can cover items placed in the trunk to protect privacy and prevent items inside the car from being easily seen by people outside the car. During the production and processing of cargo covers, they need to be assembled on the assembly line to produce a complete cargo cover.

[0003] Existing blind assembly lines can only inspect the blinds from the top during surface testing after assembly, failing to cover the bottom area. This means the bottom of the blinds cannot be inspected simultaneously, affecting the overall inspection quality. Furthermore, blinds with quality problems cannot be screened out simultaneously, impacting production quality.

[0004] To address this, a semi-automatic curtain assembly production line is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a semi-automatic curtain assembly production line, which can solve the problems of existing curtain assembly production lines that, when performing surface inspection after the curtains are assembled, can only inspect the curtains from the top angle and cannot cover the bottom area of ​​the curtains. As a result, the bottom of the curtains cannot be inspected simultaneously, affecting the overall inspection quality. Furthermore, curtains with quality problems cannot be screened out simultaneously, thus affecting production quality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic curtain assembly production line, comprising a frame, a transparent perforated conveyor belt inside the frame, an inspection mechanism inside the frame, a defective product conveyor belt on the rear side of the frame, and an automatic gripping and releasing mechanism on the right side of the top of the frame.

[0007] The detection mechanism includes a mounting frame bolted to the top side and the middle of the frame. The middle mounting frame is located inside the transparent hollow conveyor belt. Inclined plates are bolted to all four sides inside the mounting frame. An industrial camera is bolted to the inside of the inclined plates. A supplementary lighting structure is provided inside the mounting frame.

[0008] Preferably, the automatic gripping and releasing mechanism includes an electric linear module bolted to the rear side of the top of the frame, and a bracket is bolted to the top of the electric linear module.

[0009] Preferably, an electric telescopic rod is bolted to the top of the bracket, and the telescopic end of the electric telescopic rod passes through the top of the bracket.

[0010] Preferably, the telescopic end of the electric telescopic rod is bolted with a lifting plate, the bottom of the lifting plate is provided with an electric suction cup, and the right side of the lifting plate is provided with a sensor.

[0011] Preferably, the supplementary lighting structure includes a fixing plate bolted inside the mounting frame, and a support strip is bolted to the inner side of the fixing plate.

[0012] Preferably, an LED light panel is provided on the inner side of the support bar, and the LED light panel is located on the outer side of the industrial camera.

[0013] Preferably, a control display is bolted to the front side of the frame, and the control display is electrically connected to the transparent perforated conveyor belt, the defective conveyor belt, the industrial camera, the electric linear module, the electric telescopic rod, the electric suction cup, and the LED light panel.

[0014] Preferably, a fixed rod is bolted to the rear side of the bottom of the electric linear module, and the fixed rod is bolted to the left side of the top of the defective conveyor belt.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This application achieves simultaneous detection of the top and bottom areas of the blind curtain by setting up a detection mechanism and using the mounting brackets and inclined plates installed inside the frame to install industrial cameras. The supplementary lighting structure further ensures the accuracy of the detection and effectively avoids the blind spot of bottom detection caused by only being able to detect from the top. This greatly improves the overall detection quality and can detect defects in various parts of the blind curtain in a timely manner, thereby significantly improving the overall detection quality and providing a strong guarantee for the production of high-quality blind curtain products.

[0017] 2. By setting up an automatic grabbing and placing mechanism, this application can simultaneously and quickly grab and screen out the curtains that have been found to have quality problems, preventing defective products from flowing into subsequent production stages, improving production efficiency and product quality consistency, optimizing the production process, and reducing production costs. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the semi-automatic curtain assembly production line of this utility model.

[0019] Figure 2 This is a structural diagram of the framework of this utility model;

[0020] Figure 3 This is a structural diagram of the testing mechanism of this utility model;

[0021] Figure 4This is a structural diagram of the supplementary lighting structure of this utility model;

[0022] Figure 5 This is a structural diagram of the automatic gripping and releasing mechanism of this utility model.

[0023] In the diagram: 1. Frame; 2. Control display; 3. Transparent perforated conveyor belt; 4. Inspection mechanism; 401. Mounting frame; 402. Inclined plate; 403. Industrial camera; 404. Lighting structure; 4041. Fixing plate; 4042. Support bar; 4043. LED light panel; 5. Defective product conveyor belt; 6. Automatic gripping and releasing mechanism; 601. Electric linear module; 602. Bracket; 603. Electric telescopic rod; 604. Lifting plate; 605. Electric suction cup; 606. Sensor; 7. Fixed rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 The present invention provides the following technical solution:

[0026] A semi-automatic curtain assembly line includes a frame 1, a transparent perforated conveyor belt 3 inside the frame 1, an inspection mechanism 4 inside the frame 1, a defective product conveyor belt 5 on the rear side of the frame 1, and an automatic gripping and releasing mechanism 6 on the top right side of the frame 1.

[0027] The testing mechanism 4 includes a mounting frame 401 bolted to the top and middle of the frame 1. The middle mounting frame 401 is located inside the transparent hollow conveyor belt 3. Inclined plates 402 are bolted to all four sides inside the mounting frame 401. An industrial camera 403 is bolted to the inside of the inclined plates 402. A supplementary lighting structure 404 is provided inside the mounting frame 401.

[0028] In this embodiment: by setting up a detection mechanism 4, mounting brackets 401 are set on the top side and middle inside the frame 1, and in conjunction with the transparent perforated conveyor belt 3, the industrial camera 403 installed on the inclined plate 402 can simultaneously detect the curtain from both the top and bottom. The supplementary lighting structure 404 further ensures the accuracy and clarity of the detection, effectively eliminates blind spots, and greatly improves the comprehensiveness and quality of the detection. Then, by setting up a defective product conveyor belt 5 and an automatic gripping and placing mechanism 6, when the detection mechanism 4 detects a curtain with quality problems, the automatic gripping and placing mechanism 6 can quickly grab the defective products conveyed on the surface of the transparent perforated conveyor belt 3 and place them on the defective product conveyor belt 5, realizing efficient defective product screening, preventing defective products from flowing into subsequent production stages, and ensuring overall production quality and efficiency.

[0029] Specifically, such as Figure 5 As shown, the automatic gripping and releasing mechanism 6 includes an electric linear module 601 bolted to the rear top of the frame 1, and a bracket 602 is bolted to the top of the electric linear module 601.

[0030] Specifically, such as Figure 5 As shown, an electric telescopic rod 603 is bolted to the top of the bracket 602, and the telescopic end of the electric telescopic rod 603 passes through the top of the bracket 602.

[0031] Specifically, such as Figure 5 As shown, a lifting plate 604 is bolted to the telescopic end of the electric telescopic rod 603. An electric suction cup 605 is provided at the bottom of the lifting plate 604, and a sensor 606 is provided on the right side of the lifting plate 604.

[0032] In this embodiment, an automatic gripping and releasing mechanism 6, consisting of an electric linear module 601, a bracket 602, an electric telescopic rod 603, a lifting plate 604, an electric suction cup 605, and a sensor 606, enables rapid and accurate gripping and transfer of the detected defective product covering curtain. The electric linear module 601 can move precisely in the horizontal direction to ensure the accuracy of the gripping position. The electric telescopic rod 603 can lift and lower in the vertical direction, and together with the electric suction cup 605, it can firmly hold the defective product covering curtain. The sensor 606 can monitor the gripping status in real time, improving the reliability and safety of the operation, as well as the efficiency of defective product screening. It avoids the tediousness and errors of manual operation and ensures the continuity of production and the stability of quality.

[0033] Specifically, such as Figure 4 As shown, the supplementary lighting structure 404 includes a fixing plate 4041 bolted inside the mounting bracket 401, and a support strip 4042 is bolted to the inner side of the fixing plate 4041.

[0034] Specifically, such as Figure 4As shown, an LED light panel 4043 is provided on the inner side of the support bar 4042, and the LED light panel 4043 is located on the outer side of the industrial camera 403.

[0035] In this embodiment: by setting up a supplementary lighting structure 404, the LED light panel 4043 located outside the industrial camera 403 can provide uniform and bright light for the detection of the shroud. Good supplementary lighting can reduce shadows and reflections, enabling the industrial camera 403 to capture the details of the shroud more clearly, improving the accuracy and reliability of detection. In particular, for some minor flaws and defects, sufficient light can ensure that they are detected in time, thereby improving the overall product quality.

[0036] Specifically, such as Figure 1 , Figure 2 As shown, a control display 2 is bolted to the front of the frame 1. The control display 2 is electrically connected to the transparent hollow conveyor belt 3, the defective conveyor belt 5, the industrial camera 403, the electric linear module 601, the electric telescopic rod 603, the electric suction cup 605, and the LED light board 4043.

[0037] Specifically, such as Figure 5 As shown, a fixed rod 7 is bolted to the rear side of the bottom of the electric linear module 601, and the fixed rod 7 is bolted to the left side of the top of the defective conveyor belt 5.

[0038] In this embodiment, the control display 2 on the front side of the frame 1 enables centralized control of various structures such as the transparent perforated conveyor belt 3, the defective conveyor belt 5, the industrial camera 403, the electric linear module 601, the electric telescopic rod 603, the electric suction cup 605, and the LED light board 4043. Operators can conveniently monitor the entire production process, adjust parameters, and promptly identify and handle problems through the control display 2. At the same time, the setting of the fixed rod 7 ensures the stability of the electric linear module 601 during use, further improving working accuracy and reliability.

[0039] Working Principle: During the operation of the semi-automatic curtain assembly line, the assembled curtains are automatically conveyed onto the transparent perforated conveyor belt 3 and transported forward. Industrial cameras 403, mounted on the top side and middle mounting bracket 401 inside the frame 1, simultaneously detect the curtains from both top and bottom directions using the angle of the inclined plate 402. Meanwhile, the LED light panel 4043 located outside the industrial camera 403 provides uniform and bright light, reducing shadows and reflections, ensuring the industrial camera 403 can clearly capture the details of the curtains. If a defective curtain is detected, the electric linear module 601 is activated and moves precisely horizontally, moving the part equipped with the electric suction cup 605, lifting plate 604, and sensor 606 above the defective curtain. The electric telescopic rod 603 extends and retracts, driving the lifting... As plate 604 descends, the electric suction cup 605 approaches the defective product curtain. The electric suction cup 605 activates and firmly grips the defective product curtain. Then, the electric telescopic rod 603 rises, and the electric linear module 601 moves again, transferring the defective product curtain onto the defective product conveyor belt 5. The control display 2 on the front side of frame 1 is electrically connected to the transparent perforated conveyor belt 3, the defective product conveyor belt 5, the industrial camera 403, the electric linear module 601, the electric telescopic rod 603, the electric suction cup 605, and the LED light panel 4043. Operators can centrally monitor the entire production process, adjust parameters, and promptly identify and handle problems through the control display 2. The fixed rod 7 on the rear bottom of the electric linear module 601 is bolted to the top left side of the defective product conveyor belt 5, ensuring the stability of the electric linear module 601 during use and improving working accuracy and reliability.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A semi-automatic curtain assembly line, comprising a frame (1), characterized in that: The frame (1) is equipped with a transparent hollow conveyor belt (3), the frame (1) is equipped with a detection mechanism (4), the frame (1) is equipped with a defective conveyor belt (5) on the rear side, and the frame (1) is equipped with an automatic gripping and releasing mechanism (6) on the right side of the top. The detection mechanism (4) includes a mounting frame (401) bolted to the top and middle of the frame (1). The middle mounting frame (401) is located inside the transparent hollow conveyor belt (3). Inclined plates (402) are bolted to all four sides inside the mounting frame (401). An industrial camera (403) is bolted to the inside of the inclined plate (402). A supplementary lighting structure (404) is provided on the inside of the mounting frame (401).

2. The semi-automatic curtain assembly line according to claim 1, characterized in that: The automatic gripping and releasing mechanism (6) includes an electric linear module (601) bolted to the rear top of the frame (1), and a bracket (602) is bolted to the top of the electric linear module (601).

3. The semi-automatic curtain assembly line according to claim 2, characterized in that: An electric telescopic rod (603) is bolted to the top of the bracket (602), and the telescopic end of the electric telescopic rod (603) passes through the top of the bracket (602).

4. The semi-automatic curtain assembly production line according to claim 3, characterized in that: The telescopic end of the electric telescopic rod (603) is bolted with a lifting plate (604), the bottom of the lifting plate (604) is provided with an electric suction cup (605), and a sensor (606) is provided on the right side of the lifting plate (604).

5. The semi-automatic curtain assembly line according to claim 1, characterized in that: The supplementary lighting structure (404) includes a fixing plate (4041) bolted inside the mounting bracket (401), and a support strip (4042) is bolted to the inner side of the fixing plate (4041).

6. A semi-automatic curtain assembly production line according to claim 5, characterized in that: An LED light panel (4043) is provided on the inner side of the support (4042), and the LED light panel (4043) is located on the outer side of the industrial camera (403).

7. A semi-automatic curtain assembly production line according to claim 6, characterized in that: The front side of the frame (1) is bolted with a control display (2), which is electrically connected to the transparent hollow conveyor belt (3), the defective conveyor belt (5), the industrial camera (403), the electric linear module (601), the electric telescopic rod (603), the electric suction cup (605), and the LED light board (4043).

8. A semi-automatic curtain assembly production line according to claim 2, characterized in that: A fixed rod (7) is bolted to the rear side of the bottom of the electric linear module (601), and the fixed rod (7) is bolted to the left side of the top of the defective conveyor belt (5).

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