Automatic waxing equipment

The design of the automatic waxing equipment solves the problems of instability and safety hazards associated with manual waxing, achieving uniform wax application and safe operation, and improving the product quality and safety of metal pipe processing.

CN223656785UActive Publication Date: 2025-12-12ZHAOQING LEHUA HENGYE HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202423191190.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-12
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

In existing technologies, manual waxing of metal pipes during sandblasting has problems such as unstable waxing effect and safety hazards. It is difficult to ensure that the wax is applied evenly, and operators are prone to injury.

Method used

Design an automatic waxing device, including a wax application device, a translation device, and a lifting device. Through the coordinated action of the wax application device, the translation device, and the lifting device, the wax block and the sanding wheel are automatically reciprocated and contacted, ensuring that the wax is applied evenly.

Benefits of technology

It achieves stability and uniformity in automatic waxing, improves product yield, reduces safety risks for operators, and avoids the instability and safety hazards of manual waxing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic waxing equipment, and relates to the technical field of metal pipe machining equipment. The automatic waxing equipment comprises a wax coating device, a translation device and a lifting device, the wax coating device comprises a wax block clamping mechanism, a wax block conveying mechanism and a first mounting seat, the first mounting seat is connected with the lifting device, the wax block clamping mechanism and the wax block conveying mechanism are both mounted on the first mounting seat, the wax block clamping mechanism is used for clamping a wax block, and the wax block conveying mechanism is used for conveying the wax block. The wax block conveying mechanism is used for driving the wax block clamping mechanism to do reciprocating motion in the length direction of the first mounting base, so that the bottom end of the wax block is kept in contact with the surface of the sanding hemp wheel in the waxing process, and the lifting device is used for driving the wax material smearing device to do reciprocating motion in the vertical direction; the translation device is used for driving the lifting device to reciprocate in the horizontal direction. According to the automatic waxing equipment, the stable automatic waxing effect can be achieved, and the problems that manual waxing is poor in stability and potential safety hazards exist are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal tubular product processing equipment technical field especially relates to a kind of automatic waxing equipment. BACKGROUND

[0002] In the production and processing of iron pipe, stainless steel pipe and other metal tubular products, generally including the step of sanding the surface of metal tubular product by using sanding equipment, the surface of metal tubular product is impacted and rubbed by high-speed rotating sanding wheel to remove the surface scale, rust, welding slag and other impurities, improve the surface roughness, and increase the adhesion of subsequent coating or plating layer. In the sanding process, in order to improve the sanding effect, it is necessary to constantly smear wax on the surface of sanding wheel, which is commonly known as waxing. At present, the traditional method is to use manual waxing, and in order to facilitate smearing, solid wax (commonly known as wax strip or wax block in the industry) is mainly used. During the sanding process, the operator needs to hold the wax strip and smear it on the sanding wheel, so that the wax is coated on the surface of the sanding wheel. Manual waxing has the following problems: first, the sanding effect is difficult to control, and manual waxing has operational instability, it is difficult to ensure that the amount of wax and the timing of smearing are just right every time, which can easily lead to uneven smearing of wax, thereby affecting the sanding effect of the product. Second, there is a safety hazard. The sanding wheel rotates at high speed during the sanding process, which can easily cause the operator's hands to be injured, and the sanding wheel and the wax rotate and rub during the sanding process, which causes the wax to wear out quickly. This requires the operator to be near the machine at all times, which further increases the risk of injury to the operator. SUMMARY

[0003] In view of the above-mentioned deficiencies of the prior art, the purpose of the present utility model is to provide an automatic waxing equipment, which can realize stable automatic waxing effect and solve the problems of poor stability and safety hazard of manual waxing.

[0004] In order to solve the above technical problems, the utility model provides an automatic waxing equipment, which comprises a wax smearing device, a translation device and a lifting device, the wax smearing device and the lifting device are connected, the lifting device and the translation device are connected, the translation device is used to drive the lifting device to make reciprocating motion in horizontal direction, the lifting device is used to drive the wax smearing device to make reciprocating motion in vertical direction, so that the wax smearing device is close to or away from the sanding wheel;

[0005] The wax smearing device comprises a wax block clamping mechanism, a wax block conveying mechanism and a first mounting seat, the first mounting seat and the lifting device are connected, the wax block clamping mechanism and the wax block conveying mechanism are both mounted on the first mounting seat, the wax block clamping mechanism is used to clamp the wax block, and the wax block conveying mechanism is used to drive the wax block clamping mechanism to make reciprocating motion along the length direction of the first mounting seat, so that the bottom end of the wax block and the surface of the sanding wheel are kept in contact during the waxing process.

[0006] As an improvement of the above technical scheme, the wax block conveying mechanism comprises a driving member and a transmission screw rod, the rotating end of the driving member is connected with the transmission screw rod, and the wax block clamping mechanism is in transmission connection with the transmission screw rod.

[0007] As an improvement of the above technical scheme, the wax block clamping mechanism comprises a wax block clamp and a first fastener, the wax block clamp comprises a connecting portion, a clamping portion and a sliding portion, the sliding portion is slidingly installed on the first mounting seat, the connecting portion and the clamping portion are fixedly connected with the sliding portion, and the connecting portion is in transmission connection with the transmission screw rod.

[0008] The clamping portion is provided with a first clamping hole for clamping the wax block, the first fastener is in matching connection with the clamping portion, and the first fastener is used for fixing the wax block in the first clamping hole.

[0009] As an improvement of the above technical scheme, the wax block clamping mechanism further comprises a wax block auxiliary clamp and a second fastener, the wax block auxiliary clamp is in sliding connection with the first mounting seat, the side, away from the first mounting seat, of the wax block auxiliary clamp is provided with a second clamping hole for clamping the wax block, and the second fastener is in matching connection with the wax block auxiliary clamp, and the second fastener is used for fixing the wax block in the second clamping hole.

[0010] As an improvement of the above technical scheme, the wax material smearing device further comprises a guide rail, the guide rail is fixedly installed on the first mounting seat, and the sliding portion and the wax block auxiliary clamp are in sliding connection with the guide rail, respectively.

[0011] As an improvement of the above technical scheme, the top of the first mounting seat is inclined to the side, away from the lifting device, and the inclination angle is 15°-60°.

[0012] As an improvement of the above technical scheme, the lifting device comprises a lifting driving mechanism, a lifting connecting seat and a second mounting seat, the first mounting seat is fixedly connected with the lifting connecting seat, the lifting driving mechanism is installed on the second mounting seat, the telescopic end of the lifting driving mechanism is fixedly connected with the lifting connecting seat, and the lifting driving mechanism is used for driving the lifting connecting seat to do reciprocating motion in the vertical direction.

[0013] As an improvement of the above technical scheme, the lifting device further comprises a lifting slide rail, the lifting slide rail is installed on the second mounting seat in the vertical direction, and the sliding connecting seat is in sliding connection with the lifting slide rail.

[0014] As the improvement of the above technical scheme, the translation device comprises a translation driving mechanism, a translation connecting seat and a third mounting seat, the second mounting seat and the translation connecting seat are fixedly connected, the translation driving mechanism is mounted on the third mounting seat, the translation driving mechanism and the translation connecting seat are in transmission connection, and the translation driving mechanism is used for driving the translation connecting seat to make reciprocating motion in the horizontal direction.

[0015] As the improvement of the above technical scheme, the translation driving mechanism is a flat plate type linear motor or a screw rod motor.

[0016] The automatic waxing equipment provided in the embodiment has the following beneficial effects: through the cooperation of the wax material smearing device, the translation device and the lifting device, the automatic waxing effect can be realized, and compared with manual waxing, the stability of waxing by using the automatic waxing equipment is higher, the uniform waxing effect can be realized, the yield of products is improved, the problem that the stability of manual waxing is poor and uniform smearing cannot be ensured is avoided, and the machine personnel investment can be reduced by using the automatic waxing equipment, the operator does not need to be beside the machine at all times, and the risk that the hand is clamped by manual waxing is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic view of the automatic waxing equipment in an embodiment of the utility model;

[0018] Figure 2 is Figure 1 a top view of the automatic waxing equipment in the embodiment shown;

[0019] Figure 3 is Figure 1 a structural schematic view of the wax material smearing device in the automatic waxing equipment shown;

[0020] Figure 4 is Figure 1 a state schematic view of the automatic waxing equipment shown in the waxing process;

[0021] In the drawing: wax material smearing device 1, translation device 2, lifting device 3, sanding rubber wheel 4, wax block 5, wax block clamping mechanism 11, wax block conveying mechanism 12, first mounting seat 13, guide rail 14, translation driving mechanism 21, translation connecting seat 22, third mounting seat 23, lifting driving mechanism 31, lifting connecting seat 32, second mounting seat 33, lifting slide rail 34, wax block clamp 111, first fastener 112, wax block auxiliary clamp 113, second fastener 114, driving part 121, transmission screw 122, connecting part 1111, clamping part 1112, sliding part 1113, first clamping hole 11121, second clamping hole 1131. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be described in further detail below in combination with the drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive.

[0023] In the description of the utility model, it is understood that the terms "upper", "lower", "left", "right", "top", "bottom" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0024] In the description of the utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0025] As shown in Figures 1 to 4 The embodiment provides an automatic waxing equipment, which comprises a wax smearing device 1, a translation device 2 and a lifting device 3, the wax smearing device 1 and the lifting device 3 are connected, the lifting device 3 and the translation device 2 are connected, the translation device 2 is used for driving the lifting device 3 to make reciprocating motion in the horizontal direction, and the lifting device 3 is used for driving the wax smearing device 1 to make reciprocating motion in the vertical direction, so that the wax smearing device 1 is close to or away from the sanding roller 4.

[0026] The wax smearing device 1 comprises a wax block clamping mechanism 11, a wax block conveying mechanism 12 and a first mounting seat 13, the first mounting seat 13 and the lifting device 3 are connected, the wax block clamping mechanism 11 and the wax block conveying mechanism 12 are both mounted on the first mounting seat 13, the wax block clamping mechanism 11 is used for clamping the wax block 5, and the wax block conveying mechanism 12 is used for driving the wax block clamping mechanism 11 to make reciprocating motion along the length direction of the first mounting seat 13, so that the bottom end of the wax block 5 and the surface of the sanding roller 4 remain in contact during the waxing process.

[0027] It is worth mentioning that the automatic waxing device of the embodiment includes the wax smearing device 1, the translation device 2 and the lifting device 3, the wax block 5 is clamped on the wax smearing device 1, during waxing, the wax smearing device 1 is lowered by the lifting device 3, when the wax block 5 contacts the surface of the sanding hemp wheel 4, the lifting device 3 stops driving, at this time, the translation device 2 starts, the lifting device 3 is driven to reciprocate in the horizontal direction by the translation device 2, and then the wax smearing device 1 is driven to reciprocate in the horizontal direction, since the sanding hemp wheel 4 is horizontally arranged, the wax smearing device 1 reciprocates in the horizontal direction, the wax block 5 is driven to reciprocate in the horizontal direction to rub the surface of the sanding hemp wheel 4, and then the wax is smeared on the sanding hemp wheel 4, so that the waxing effect is realized. Moreover, since the wax smearing device 1 is provided with the wax block conveying mechanism 12, the bottom end of the wax block 5 and the surface of the sanding hemp wheel 4 are kept in close contact during the waxing process by the driving action of the wax block conveying mechanism 12, so that the wax can be uniformly covered on the sanding hemp wheel, and better waxing effect is realized. After one-time waxing is completed, the translation device 2 stops driving, and at the same time, the wax smearing device 1 is driven to move upward by the lifting device 3, so that the wax block 5 is separated from the sanding hemp wheel 4, and one-time waxing is completed.

[0028] The automatic waxing device provided by the embodiment can realize automatic waxing effect through the cooperation of the wax smearing device 1, the translation device 2 and the lifting device 3, and the stability of waxing by using the automatic waxing device is higher than that of manual waxing, and the uniform waxing effect can be realized, so that the yield of products is improved, the problem that the stability of manual waxing is poor and it is difficult to ensure uniform smearing is avoided, and the number of machine personnel can be reduced by using the automatic waxing device, and the operator does not need to be beside the machine at all times, so that the risk that the hands are clamped by manual waxing is avoided.

[0029] In one embodiment, the wax block conveying mechanism 12 includes a driving member 121 and a transmission screw 122, the rotating end of the driving member 121 is connected with the transmission screw 122, the wax block clamping mechanism 11 is drivingly connected with the transmission screw 122, and the rotary motion of the driving member 121 can be converted into linear reciprocating motion by the transmission screw 122, so as to drive the wax block clamping mechanism 11 to reciprocate along the length direction of the first mounting seat 13, so that synchronous compensation is realized during waxing, the wax block 5 and the surface of the sanding hemp wheel 4 are kept in close contact, and the wax is smeared on the surface of the sanding hemp wheel 4. Moreover, the contact degree of the wax block 5 and the sanding hemp wheel 4 can be controlled by the wax block conveying mechanism 12, so that the wax block 5 and the sanding hemp wheel 4 are kept at a proper distance, so that stable waxing is realized, the wax is uniformly smeared, the waxing effect is ensured, and the instability of manual waxing is avoided.

[0030] Specifically, the driving member 121 is a power source capable of driving the transmission screw 122 to rotate, and can adopt a power source capable of achieving the effect on the market, for example, the driving member 121 can be selected as an electric motor.

[0031] In an embodiment, the wax block clamping mechanism 11 comprises a wax block clamp 111 and a first fastener 112, the wax block clamp 111 comprises a connecting portion 1111, a clamping portion 1112 and a sliding portion 1113, the sliding portion 1113 is slidingly installed on the first mounting seat 13, the connecting portion 1111 and the clamping portion 1112 are fixedly connected with the sliding portion 1113, the connecting portion 1111 is in transmission connection with the transmission screw 122, so that when the driving member 121 drives the transmission screw 122 to rotate forward and reverse, the wax block clamp 111 is driven to slide up and down, and in turn the wax block 5 is driven to slide up and down;

[0032] The clamping portion 1112 is provided with a first clamping hole 11121 for clamping the wax block 5, the first fastener 112 is in cooperative connection with the clamping portion 1112, and the first fastener 112 is used for fixing the wax block 5 in the first clamping hole 11121. Through the cooperation of the first clamping hole 11121 and the first fastener 112, the wax block 5 is clamped, so that the wax block 5 is prevented from falling off or shifting during waxing.

[0033] Specifically, the connecting portion 1111 and the transmission screw 122 are in screw connection, the rotation of the driving member 121 drives the transmission screw 122 to rotate, and the screw connection between the transmission screw 122 and the connecting portion 1111 enables the connecting portion 1111 to move axially along the transmission screw 122, so as to realize linear motion.

[0034] In an embodiment, the wax block clamping mechanism 11 further comprises a wax block auxiliary clamp 113 and a second fastener 114, the wax block auxiliary clamp 113 is in sliding connection with the first mounting seat 13, and the side of the wax block auxiliary clamp 113 away from the first mounting seat 13 is provided with a second clamping hole 1131 for clamping the wax block 5, the second fastener 114 is in cooperative connection with the wax block auxiliary clamp 113, and a part of the wax block 5 is fixed in the second clamping hole 1131. Through the cooperation of the wax block clamp 111, the first fastener 112, the wax block auxiliary clamp 113 and the second fastener 114, the wax block 5 can be better fixed, so as to prevent the wax block 5 from falling off or shifting during waxing.

[0035] In an embodiment, the wax coating device 1 further comprises a guide rail 14 fixedly installed on the first mounting base 13, and the sliding part 1113 and the wax block auxiliary clamp 113 are respectively in sliding connection with the guide rail 14. The guide rail 14 can play a guiding role to make the wax block clamp 111 and the wax block auxiliary clamp 113 slide up and down more stably.

[0036] In an embodiment, the top of the first mounting base 13 is inclined to the side away from the lifting device 3, and the inclination angle is 15°-60°, that is, the included angle between the first mounting base 13 and the lifting device 3 is 15°-60°. After the wax block clamping mechanism 11 clamps the wax block 5, the installation position of the wax block 5 matches the wheel surface of the sanding wool wheel 4, and the wax can be better coated.

[0037] In an embodiment, the lifting device 3 comprises a lifting driving mechanism 31, a lifting connecting base 32, and a second mounting base 33. The first mounting base 13 and the lifting connecting base 32 are fixedly connected, the lifting driving mechanism 31 is installed on the second mounting base 33, the telescopic end of the lifting driving mechanism 31 and the lifting connecting base 32 are fixedly connected, and the lifting driving mechanism 31 is used to drive the lifting connecting base 32 to make reciprocating motion in the vertical direction, thereby driving the entire wax coating device 1 to make reciprocating motion in the vertical direction, so that the wax block 5 approaches or moves away from the sanding wool wheel 4.

[0038] In an embodiment, the lifting device 3 further comprises a lifting slide rail 34 installed on the second mounting base 33 in the vertical direction, and the sliding connecting base 32 and the lifting slide rail 34 are in sliding connection, thereby enabling the lifting driving mechanism 31 to more stably drive the lifting connecting base 32 to make reciprocating motion in the vertical direction.

[0039] In an embodiment, the translation device 2 comprises a translation driving mechanism 21, a translation connecting base 22, and a third mounting base 23. The second mounting base 33 and the translation connecting base 22 are fixedly connected, the translation driving mechanism 21 is installed on the third mounting base 23, and the translation driving mechanism 21 and the translation connecting base 22 are in transmission connection. The translation driving mechanism 21 is used to drive the translation connecting base 22 to make reciprocating motion in the horizontal direction, thereby driving the entire wax coating device 1 and the lifting device 3 to make reciprocating motion in the horizontal direction, so that the wax block 5 reciprocally rubs the surface of the sanding wool wheel 4, thereby coating the wax on the surface of the sanding wool wheel 4.

[0040] The translation driving mechanism 21 of the embodiment is a power source capable of realizing linear motion.

[0041] In some optional embodiments, the translation driving mechanism 21 is a flat linear motor or a screw motor. The flat linear motor or the screw motor is used to drive the translation connecting seat 22 to move reciprocatingly in the horizontal direction, but the translation driving mechanism 21 is not limited to the flat linear motor and the screw motor, and can also be other power sources capable of realizing linear motion.

[0042] The technical principles of the present application are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the present application, and cannot be interpreted as limiting the protection scope of the present application in any way. Based on the explanations herein, other specific embodiments of the present application can be conceived by those skilled in the art without creative labor, and these embodiments will all fall within the protection scope of the present application.

Claims

1. An automatic waxing apparatus, characterized by, The wax coating device, the translation device and the lifting device are connected, the lifting device and the translation device are connected, the translation device is used for driving the lifting device to reciprocate in the horizontal direction, and the lifting device is used for driving the wax coating device to reciprocate in the vertical direction, so that the wax coating device is close to or away from the sanding roller; The wax coating device comprises a wax block clamping mechanism, a wax block conveying mechanism and a first mounting seat, the first mounting seat is connected with the lifting device, the wax block clamping mechanism and the wax block conveying mechanism are both mounted on the first mounting seat, the wax block clamping mechanism is used for clamping the wax block, and the wax block conveying mechanism is used for driving the wax block clamping mechanism to reciprocate along the length direction of the first mounting seat, so that the bottom end of the wax block and the surface of the sanding roller are kept in contact during the wax coating process.

2. The automatic waxing apparatus according to claim 1, wherein The wax block conveying mechanism comprises a driving member and a transmission screw, the rotating end of the driving member is connected with the transmission screw, and the wax block clamping mechanism is in transmission connection with the transmission screw.

3. The automatic waxing apparatus according to claim 2, wherein The wax block clamping mechanism comprises a wax block clamp and a first fastener, the wax block clamp comprises a connecting portion, a clamping portion and a sliding portion, the sliding portion is slidingly mounted on the first mounting seat, the connecting portion and the clamping portion are fixedly connected with the sliding portion, and the connecting portion is in transmission connection with the transmission screw. The clamping portion is provided with a first clamping hole used for clamping the wax block, the first fastener is in matched connection with the clamping portion, and the first fastener is used for fixing the wax block in the first clamping hole.

4. The automatic waxing apparatus according to claim 3, wherein The wax block clamping mechanism further comprises a wax block auxiliary clamp and a second fastener, the wax block auxiliary clamp is in sliding connection with the first mounting seat, the side, away from the first mounting seat, of the wax block auxiliary clamp is provided with a second clamping hole used for clamping the wax block, the second fastener is in matched connection with the wax block auxiliary clamp, and the second fastener is used for fixing the wax block in the second clamping hole.

5. The automatic waxing apparatus according to claim 4, wherein The wax coating device further comprises a guide rail, the guide rail is fixedly mounted on the first mounting seat, and the sliding portion and the wax block auxiliary clamp are both in sliding connection with the guide rail.

6. The automatic waxing apparatus of claim 1, wherein, The top of the first mounting seat is inclined to the side, away from the lifting device, and the inclination angle is 15°-60°.

7. The automatic waxing apparatus of claim 1, wherein, The lifting device comprises a lifting driving mechanism, a lifting connecting seat and a second mounting seat, the first mounting seat is fixedly connected with the lifting connecting seat, the lifting driving mechanism is mounted on the second mounting seat, the telescopic end of the lifting driving mechanism is fixedly connected with the lifting connecting seat, and the lifting driving mechanism is used for driving the lifting connecting seat to reciprocate in the vertical direction.

8. The automatic waxing apparatus of claim 7, wherein, The lifting device further comprises a lifting slide rail, the lifting slide rail is mounted on the second mounting seat in the vertical direction, and the sliding connecting seat is in sliding connection with the lifting slide rail.

9. The automatic waxing apparatus of claim 7, wherein, The translation device comprises a translation driving mechanism, a translation connecting seat and a third mounting seat, the second mounting seat is fixedly connected with the translation connecting seat, the translation driving mechanism is mounted on the third mounting seat, the translation driving mechanism is in transmission connection with the translation connecting seat, and the translation driving mechanism is used for driving the translation connecting seat to make reciprocating motion in the horizontal direction.

10. The automatic waxing apparatus of claim 9, wherein, The translation driving mechanism is a flat plate type linear motor or a lead screw motor.