Diamond cutting line detection clamp
By designing a support and tensioning mechanism for the diamond wire cutting inspection fixture, the problems of wire bending and sensor scratching were solved, achieving stable inspection results and sensor protection.
Patent Information
- Application Number
- CN202423085796.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing equipment often results in poor detection performance when inspecting diamond cutting wires because the middle part of the wire tends to bend. Furthermore, the inspection process can easily scratch the sensor, causing it to malfunction.
A diamond cutting wire inspection fixture was designed, comprising a support mechanism, a tensioning mechanism, and an inspection mechanism. The base plate is raised by a support block, the cutting wire is fixed by the tensioning mechanism to prevent bending, the sensor is protected by a rubber base, and dust is cleaned with a cleaning tube to prevent scratches.
It effectively prevents the cutting line from bending during the detection process, protects the sensor from scratches, and ensures detection results and sensor stability.
Smart Images
Figure CN223656824U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of detection equipment, especially, relate to a diamond cutting line detection clamp. BACKGROUND
[0002] Diamond cutting line refers to the cutting tool that diamond particles are fixed to the steel wire base body with the binder, and is widely used in the cutting processing of hard and brittle materials. Diamond cutting line requires uniform distribution of diamond particles on the surface, especially uniform distribution in the circumferential direction, and cannot have more diamond particles on one side and less diamond particles on the other side.
[0003] The existing equipment has the problems of poor detection effect due to the bending of the middle part of the cutting line after being fixed, and sensor failure due to scratching of the sensing part during detection. UTILITY MODEL CONTENT
[0004] The utility model discloses a diamond cutting line detection clamp, which solves the problems of poor detection effect due to the bending of the middle part of the cutting line after being fixed, and sensor failure due to scratching of the sensing part during detection.
[0005] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0006] The utility model discloses a diamond cutting line detection clamp, which includes a supporting mechanism, the supporting mechanism includes a connecting block, the outer wall of the connecting block is fixedly connected with a bottom plate, the outer wall of the bottom plate is fixedly connected with a supporting block, the outer wall of the connecting block is provided with a tensioning mechanism, the tensioning mechanism includes a fixed block, the outer wall of the fixed block is rotatably connected with a handle, the outer wall of the bottom plate is provided with a detection mechanism, the detection mechanism includes a detector, and the outer wall of the detector is fixedly connected with a connecting plate two.
[0007] Through the above technical scheme, the supporting block lifts the whole rotating body, the bottom plate is away from the ground, and the position of the fixing device is facilitated through the multiple connecting blocks fixed on the bottom plate.
[0008] Further, the inner wall of the bottom plate is provided with a plurality of sliding grooves, the inner wall of the plurality of sliding grooves is slidably connected with rotating wheels, the outer wall of the rotating wheel is rotatably connected with a connecting rod, and the outer wall of the connecting rod is fixedly connected with a connecting plate.
[0009] Through the above technical scheme, the multiple rotating wheels slide along the connected sliding grooves, and the connecting rod connected with the outer wall of the rotating wheel drives the connecting plate to move.
[0010] Further, the outer wall of the connecting plate is fixedly connected with a plurality of positioning rings, the outer wall of the plurality of positioning rings is slidably connected with a slide rod, and the outer wall of the slide rod is fixedly connected with a connecting block.
[0011] Through the above technical scheme, the plurality of positioning rings slides along the slide rod, thereby reducing the shaking of the connecting plate during movement.
[0012] Further, the outer wall of the handle is fixedly connected with a roller, and the outer wall of the roller is fixedly connected with a positioning plate.
[0013] Through the above technical scheme, the rotation of the handle drives the rotation of the roller connected with the handle, so as to wind the cutting line connected outside the roller on the roller.
[0014] Further, the inner wall of the positioning plate is provided with a plurality of clamping grooves, and the outer wall of the positioning plate is fixedly connected with a plurality of connecting shafts.
[0015] Through the above technical scheme, the plurality of clamping grooves are arranged in the inner wall of the positioning plate, so as to facilitate the placement of the cutting line by the worker and avoid the falling of the cutting line from the roller.
[0016] Further, the inner wall of the positioning ring is fixedly connected with a cutting line, the outer wall of the connecting shaft is rotatably connected with a pressing plate, and the inner wall of the pressing plate is slidably connected with a clamping block.
[0017] Through the above technical scheme, the pressing plate is rotated along the connecting shaft to fix the cutting line in the clamping groove, and then the clamping block is clamped on the positioning plate.
[0018] Further, the outer wall of the second connecting plate is rotatably connected with a threaded rod, the outer wall of the threaded rod is slidably connected with a second pressing plate, and the outer wall of the second pressing plate is fixedly connected with a soft sensor.
[0019] Through the above technical scheme, the rotation of the threaded rod drives the up-and-down movement of the second pressing plate connected with the outer wall of the threaded rod, and the movement of the second pressing plate is limited because the threaded rod is connected with the second pressing plate.
[0020] Further, the outer wall of the second connecting plate is fixedly connected with a rubber base, the outer wall of the threaded rod is fixedly connected with a connecting ring, and the inner wall of the connecting ring is rotatably connected with a cleaning cylinder.
[0021] Through the above technical scheme, the cleaning cylinder connected with the connecting ring is rotated along the cutting line, so as to uniformly clean the dust on the cutting line.
[0022] The utility model has the following beneficial effects:
[0023] 1. The utility model discloses a pressing plate is set, and the cutting line is placed in the multiple clamping slots of positioning plate, then let the pressing plate rotate along the outer wall of connecting shaft, and then the cutting line in the clamping slot is placed through the pressing plate, and then the pressing plate is clamped through the moving clamping block, and then the handle is rotated and drives the rotation of the drum connected with the handle, which realizes the cutting line fixed in the clamping slot through the pressing plate, and the cutting line is tightened through the rotation of the handle, and the situation that the middle part of the cutting line is easy to bend after being fixed, resulting in poor detection effect, is prevented.
[0024] 2. The utility model discloses a rubber base is set, at this time, the soft sensor will slide along the cutting line, at this time, the rubber base will wrap the cutting line and make the cutting line not directly contact with the soft sensor, and the data is displayed on the detector, before the movement of the soft sensor, the cleaning cylinder connected in the multiple connecting rings of the outer wall of connecting plate no. 2 fixed is contacted with the cutting line, and the dust on the outer wall of cutting line is wiped, which realizes that the cutting line is wrapped through the rubber base to avoid the direct contact of the soft sensor with the cutting line, and prevents the problem that the sensor fails due to the easy scratching of the sensor part during detection.
[0025] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above. DRAWINGS
[0026] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can also be obtained according to these drawings without creative labor.
[0027] Figure 1 It is the whole structure schematic view of the utility model;
[0028] Figure 2 It is the whole structure sectional view of the utility model;
[0029] Figure 3 It is the tensioning structure sectional view of the utility model;
[0030] Figure 4 It is the utility model Figure 3 The enlarged view of A in the utility model;
[0031] Figure 5 It is the support structure sectional view of the utility model.
[0032] In the drawings, the component list represented by each sign is as follows:
[0033] 1, support mechanism; 101, connecting block; 102, bottom plate; 103, support block; 104, connecting plate; 105, positioning ring; 106, slide bar; 107, sliding groove; 108, connecting rod; 109, rotating wheel; 2, tensioning mechanism; 201, fixed block; 202, handle; 203, roller; 204, positioning plate; 205, clamping groove; 206, connecting shaft; 207, pressing plate; 208, clamping block; 209, cutting line; 3, detection mechanism; 301, detector; 302, connecting plate two; 303, threaded rod; 304, pressing plate two; 305, soft sensor; 306, rubber base; 307, connecting ring; 308, cleaning cylinder. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0035] Please refer to Figures 1-5 As shown in the figure, the utility model is a kind of diamond cutting line detection fixture, including support mechanism 1, support mechanism 1 includes connecting block 101, the outer wall of connecting block 101 is fixedly connected with bottom plate 102, the outer wall of bottom plate 102 is fixedly connected with support block 103, by the bottom of bottom plate 102 fixedly connected with support block 103, avoid when moving detection device, the outer wall of connecting block 101 is provided with tensioning mechanism 2, tensioning mechanism 2 includes fixed block 201, the outer wall of fixed block 201 is rotatably connected with handle 202, the outer wall of bottom plate 102 is provided with detection mechanism 3, detection mechanism 3 includes detector 301, the outer wall of detector 301 is fixedly connected with connecting plate two 302, the inner wall of bottom plate 102 is provided with a plurality of sliding grooves 107, the inner wall of a plurality of sliding grooves 107 is slidably connected with rotating wheel 109, by the inner wall of a plurality of rotating wheels 109 along sliding groove 107 sliding makes device fast along the outer wall of bottom plate 102 slides, the outer wall of rotating wheel 109 is rotatably connected with connecting rod 108, the outer wall of connecting rod 108 is fixedly connected with connecting plate 104. The outer wall of connecting plate 104 is fixedly connected with a plurality of positioning rings 105, the outer wall of a plurality of positioning rings 105 is slidably connected with slide bar 106, by the outer wall of connecting plate 104 connects a plurality of positioning rings 105, and let a plurality of positioning rings 105 along the slide bar 106 connected with sliding, avoid in the process of moving connecting plate 104 appears to deviate, the outer wall of slide bar 106 is fixedly connected with the outer wall of connecting block 101.
[0036] The rotating wheel 109 drives the connecting rod 108 to move in the sliding groove 107, and drives the connecting plate 104 fixed with the connecting rod 108 to slide along the outer wall of the bottom plate 102, and the positioning ring 105 fixed at both ends of the connecting plate 104 slides along the outer wall of the sliding rod 106, so that the detection device is smoothly moved, and vibration is difficult to occur, and the bottom of the bottom plate 102 is fixed with the supporting block 103, so that the whole device is lifted, and the movement of the connecting rod 108 is avoided.
[0037] The outer wall of the handle 202 is fixedly connected with the roller 203, and the outer wall of the roller 203 is fixedly connected with the positioning plate 204. A plurality of clamping grooves 205 are formed in the inner wall of the positioning plate 204. The clamping grooves 205 are used to fix the cutting line 209 on the positioning plate 204, and the outer wall of the positioning plate 204 is fixedly connected with a plurality of connecting shafts 206. The inner wall of the clamping groove 205 is fixedly connected with the cutting line 209, and the outer wall of the connecting shaft 206 is rotatably connected with the pressing plate 207. The pressing plate 207 is rotated along the connecting shaft 206, and the rotating wheel 109 is fixed in the clamping groove 205 through the pressing plate 207. The inner wall of the pressing plate 207 is slidably connected with the clamping block 208, and the pressing plate 207 is clamped through the movement of the clamping block 208, so that the pressing plate 207 is prevented from being separated from the positioning plate 204.
[0038] The cutting line 209 is connected with the device through the clamping groove 205 formed in the positioning plate 204, the pressing plate 207 is rotated along the connecting shaft 206, the cutting line 209 is fixed in the clamping groove 205 through the pressing plate 207, the pressing plate 207 is clamped through the movement of the clamping block 208, and the cutting line 209 is fixed with the roller 203 at this time. The handle 202 is rotated to drive the roller 203 connected with the outer wall of the handle 202 to rotate, so that the cutting line 209 rotates along the roller 203 and is wound on the roller 203, and the other end is the same. At this time, the suspended part of the cutting line 209 is taut.
[0039] The outer wall of the connecting plate two 302 is rotatably connected with the threaded rod 303, the outer wall of the threaded rod 303 is slidably connected with the pressing plate two 304, the pressing plate two 304 is moved by rotating the threaded rod 303, the pressing plate two 304 slides along the threaded rod 303, and the outer wall of the pressing plate two 304 is fixedly connected with the soft sensor 305. The outer wall of the connecting plate two 302 is fixedly connected with the rubber base 306, the soft sensor 305 connected with the pressing plate two 304 is moved, the soft sensor 305 is connected with the rubber base 306, the cutting line 209 is fixed in the middle, the outer wall of the threaded rod 303 is fixedly connected with the connecting ring 307, the inner wall of the connecting ring 307 is connected with the cleaning cylinder 308, the cleaning cylinder 308 rotates on the connecting ring 307 and slides along the cutting line 209, and the dust on the cutting line 209 is uniformly cleaned.
[0040] The rubber base 306 connected by the outer wall of the connecting plate two 302 holds the cutting line 209, and then the second pressing plate 304 connected by the outer wall of the threaded rod 303 is moved by rotating the threaded rod 303, so that the second pressing plate 304 slides along the threaded rod 303, and the soft sensor 305 connected at the bottom of the second pressing plate 304 contacts the cutting line 209, and the data of the cutting line 209 is transmitted to the detector 301, and then the soft sensor 305 moves along the cutting line 209, the connecting ring 307 connected on both sides of the connecting plate two 302, so that the cleaning cylinder 308 connected by the pressing plate 207 rotates on the cutting line 209, and the dust on the cutting line 209 is cleaned.
[0041] One specific application of the embodiment is:
[0042] When the staff needs to use the device, first place the cutting line 209 in the multiple clamping grooves 205 opened on the positioning plate 204, then rotate the pressing plate 207 along the outer wall of the connecting shaft 206, then place the cutting line 209 in the clamping groove 205 through the pressing plate 207, then clamp the pressing plate 207 through the movement of the clamping block 208, then rotate the handle 202 to drive the roller 203 connected by the handle 202 to rotate, thereby driving the cutting line 209 fixed on the positioning plate 204 to rotate, and the other end is the same. At this time, the cutting line 209 will be tight, then the second pressing plate 304 connected by the outer wall of the threaded rod 303 is moved along the threaded rod 303 by rotating the threaded rod 303, and the soft sensor 305 connected by the outer wall of the second pressing plate 304 contacts the cutting line 209, then the detector 301 is moved to drive the connecting plate two 302 connected by the detector 301 to move while driving the connecting plate 104 connected by the connecting plate two 302 to slide along the bottom plate 102, and the rotating wheels 109 connected by the multiple connecting rods 108 fixed on the outer wall of the connecting plate 104 slide along the sliding groove 107, and the multiple positioning rings 105 connected by the outer wall of the connecting plate 104 slide along the sliding rod 106 connected by the outer wall. At this time, the soft sensor 305 will slide along the cutting line 209, and the rubber base will display the data on the detector 301, and the cleaning cylinder 308 connected in the multiple connecting rings 307 fixed on the outer wall of the connecting plate two 302 contacts the cutting line 209 before the soft sensor 305 moves, and the dust adhered to the outer wall of the cutting line 209 is removed.
[0043] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0044] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments described. Obviously, according to the content of the description, many modifications and changes can be made. The description selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. A diamond wire detection jig comprising a support mechanism (1), characterised in that: The supporting mechanism (1) includes a connecting block (101), the outer wall of the connecting block (101) is fixedly connected with a bottom plate (102), the outer wall of the bottom plate (102) is fixedly connected with a supporting block (103), the outer wall of the connecting block (101) is provided with a tensioning mechanism (2), the tensioning mechanism (2) includes a fixed block (201), the outer wall of the fixed block (201) is rotatably connected with a handle (202), the outer wall of the bottom plate (102) is provided with a detection mechanism (3), the detection mechanism (3) includes a detector (301), and the outer wall of the detector (301) is fixedly connected with a connecting plate two (302).
2. A diamond wire detection fixture according to claim 1, characterized in that, The inner wall of the bottom plate (102) is provided with a plurality of sliding grooves (107), the inner wall of the plurality of sliding grooves (107) is slidably connected with rotating wheels (109), the outer wall of the rotating wheel (109) is rotatably connected with a connecting rod (108), and the outer wall of the connecting rod (108) is fixedly connected with a connecting plate (104).
3. A diamond wire detection fixture according to claim 2, wherein, The outer wall of the connecting plate (104) is fixedly connected with a plurality of positioning rings (105), the outer wall of the plurality of positioning rings (105) is slidably connected with sliding rods (106), and the outer wall of the sliding rod (106) is fixedly connected with the outer wall of the connecting block (101).
4. A diamond wire detection jig according to claim 3, wherein The outer wall of the handle (202) is fixedly connected with a roller (203), and the outer wall of the roller (203) is fixedly connected with a positioning plate (204).
5. A diamond wire detection jig according to claim 4, wherein The inner wall of the positioning plate (204) is provided with a plurality of clamping grooves (205), and the outer wall of the positioning plate (204) is fixedly connected with a plurality of connecting shafts (206).
6. A diamond wire detection fixture according to claim 5, wherein, The inner wall of the positioning ring (105) is fixedly connected with a cutting line (209), the outer wall of the connecting shaft (206) is rotatably connected with a pressing plate (207), and the inner wall of the pressing plate (207) is slidably connected with a clamping block (208).
7. A diamond wire detection jig according to claim 6, wherein The outer wall of the connecting plate two (302) is rotatably connected with a threaded rod (303), the outer wall of the threaded rod (303) is slidably connected with a pressing plate two (304), and the outer wall of the pressing plate two (304) is fixedly connected with a soft sensor (305).
8. A diamond wire detection jig according to claim 7, wherein The outer wall of the connecting plate two (302) is fixedly connected with a rubber base (306), the outer wall of the threaded rod (303) is fixedly connected with a connecting ring (307), and the inner wall of the connecting ring (307) is rotatably connected with a cleaning cylinder (308).