Electro-adsorption module end cover dismounting tool

Abstract

The utility model discloses an electro-adsorption module end cover dismounting tool, and relates to the electro-adsorption module end cover dismounting technology field, the electro-adsorption module end cover dismounting tool comprises a module housing body and a module end cover body, the module end cover body is arranged on the inner side of the module housing body, the top of the module housing body is fixedly provided with two support square tubes, and the support square tubes are fixedly arranged on the top of the module housing body. According to the electro-adsorption module end cover disassembling tool, by slowly operating the jack, a screw rod at the bottom end of the jack can slowly ascend, and due to the fact that the screw rod at the bottom end of the jack and the cross are fixedly installed together, the screw rod at the bottom end of the jack and the cross are fixedly installed together, the screw rod at the bottom end of the jack can ascend slowly; the tool has the advantages that the manufacturing cost is relatively low, the structure is simple and compact, the operation is simple and convenient, a power source does not need to be additionally provided, the working labor intensity is reduced, and the labor efficiency of workers is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of electro-adsorption module end cap disassembly technology, specifically an electro-adsorption module end cap disassembly tool. Background Technology

[0002] The CDI module housing is made of fiberglass and operates at a pressure between 0.2 and 0.4 MPa. Internally, electrodes, ion exchange membranes, filters, and other components are installed according to system requirements. Steel end caps are hydraulically secured at both ends, and aluminum alloy blocks are fixed to both sides of the module with four safety screws and aluminum alloy blocks. The standard lengths for finished module housings are typically 1500 mm and 2300 mm, while laboratory module housings are typically 300 mm and 400 mm.

[0003] After prolonged operation, the electro-adsorption module requires replacement or cleaning of internal components such as electrodes, ion exchange membranes, and filters due to changes in external water quality and the need for internal maintenance. Since the end caps of the electro-adsorption module are clamped by hydraulic devices, they cannot be opened manually without tools. Equipping each site with corresponding disassembly machinery would significantly increase equipment costs. Furthermore, professional training for machinery operators would also increase labor costs. Utility Model Content

[0004] The purpose of this utility model is to provide a tool for disassembling the end caps of an electro-adsorption module, in order to solve the problem in the prior art that the end caps of the electro-adsorption module are not able to be opened manually without the aid of tools because the end caps of the electro-adsorption module are pressed by a hydraulic device. If each site is equipped with corresponding disassembly machinery, it will greatly increase the equipment cost. At the same time, professional training is required for the operators of the machinery, which also increases labor costs.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electro-adsorption module end cap disassembly tool, comprising a module shell body and a module end cap body. The module end cap body is disposed inside the module shell body. Two support square tubes are fixedly installed on the top of the module shell body. A main square tube is fixedly installed on the top of the two support square tubes. A jack is fixedly installed on the top of the main square tube. A fixing structure is provided at the bottom of the main square tube. The fixing structure includes a cross. The bottom screw of the jack passes through the main square tube and is fixedly connected to the top center of the cross. Four No. 1 fixing plates are fixedly installed on the inner side of the cross, wherein a bidirectional screw is rotatably installed between two of the No. 1 fixing plates.

[0006] Preferably, two No. 2 fixing plates are fixedly installed on the inner side of the cross, and two No. 1 fixing plates are rotatably installed between each of the two No. 2 fixing plates. The outer side of the bidirectional screw near both ends is threadedly connected to the outer side of the two No. 1 screws near one end.

[0007] Preferably, the bottom of the cross has four sliding grooves, and the bottom of each of the four movable plates is fixedly installed with an L-shaped limiting plate. The four L-shaped limiting plates are respectively set inside the four sliding grooves and slide in contact with the cross. The four L-shaped limiting plates set inside the four sliding grooves can limit the four movable plates to a certain extent, ensuring that the four movable plates can move stably without rotation when the bidirectional screw and the two No. 1 screws rotate.

[0008] Preferably, a first bevel gear is fixedly installed on the outer side of the bidirectional screw at the middle position, and a second bevel gear is rotatably installed on one side of each of the two second fixing plates. The two second bevel gears are respectively located on both sides of the first bevel gear and mesh with the first bevel gear. One end of each of the two first screws passes through the two second fixing plates and is fixedly connected to the two second bevel gears respectively.

[0009] Preferably, one end of the bidirectional screw is fixedly mounted with a worm gear through one of the first fixing plates, and two fixing seats are fixedly mounted on one side of one of the first fixing plates. A worm is rotatably mounted between the two fixing seats, and one end of the worm is fixedly mounted with a throttle through one of the fixing seats. The worm gear and the worm are meshed together.

[0010] Preferably, the top of the module end cap body is provided with four square slots, and the size of the four L-shaped limiting plates is matched with the size of the four square slots. The four square slots are evenly distributed on the top of the module end cap body, which can ensure that when the module end cap body is pulled, the force is evenly distributed because the force is in four directions, thus avoiding the situation where the module end cap body tilts and cannot be pulled out due to uneven force.

[0011] Preferably, one side of each of the four square slots on the top of the module end cap body is formed with a limiting groove, and the size of one side of the four L-shaped limiting plates is adaptively matched with the size of the limiting groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This application involves slowly operating a jack, causing the bottom screw of the jack to rise gradually. Since the bottom screw of the jack is fixedly installed with the cross, it will drive the cross to rise slowly as well, thereby slowly pulling the module end cover body out of the module shell body. This tool has a relatively low manufacturing cost, a simple and compact structure, and is easy to operate. It does not require an additional power source, reducing the labor intensity of the work and greatly improving the labor efficiency of workers.

[0014] 2. This application utilizes a throttle to rotate a worm gear, which in turn rotates a worm wheel, causing a bidirectional screw to rotate. This, in turn, rotates a first bevel gear, which in turn rotates two second bevel gears, causing two first screws to rotate. This causes four moving plates to move towards the center position, thereby moving four L-shaped limiting plates towards the center position. The four L-shaped limiting plates then slide from the square slots on the top of the module end cover into the limiting slots, thus securing the module end cover. This method is simple and convenient to operate, improving the effectiveness of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the electro-adsorption module end cap disassembly tool of this utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure of the electro-adsorption module end cap disassembly tool of this utility model;

[0017] Figure 3 This is a cross-sectional view of the electro-adsorption module end cap disassembly tool of this utility model;

[0018] Figure 4 This is a schematic diagram of the module housing and module end cap structure of the electro-adsorption module end cap disassembly tool of this utility model.

[0019] The following are the numbered components in the diagram: 1. Module outer shell body; 2. Module end cover body; 3. Support square tube; 4. Main square tube; 5. Jack; 6. Cross; 7. Fixing plate No. 1; 8. Double-acting screw; 9. Fixing plate No. 2; 10. Screw No. 1; 11. Moving plate; 12. L-shaped limiting plate; 13. Bevel gear No. 1; 14. Bevel gear No. 2; 15. Worm gear; 16. Fixing seat; 17. Worm; 18. Throttle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: Figure 1 - Figure 4 As shown, this utility model provides a technical solution for a tool for disassembling the end cap of an electro-adsorption module, including a module housing body 1 and a module end cap body 2. The module end cap body 2 is disposed inside the module housing body 1. Two support square tubes 3 are fixedly installed on the top of the module housing body 1. A main square tube 4 is fixedly installed on the top of the two support square tubes 3. A jack 5 is fixedly installed on the top of the main square tube 4. A fixing structure is provided at the bottom of the main square tube 4. The fixing structure includes a cross 6. The bottom screw of the jack 5 passes through the main square tube 4 and is fixedly connected to the top center of the cross 6. Four No. 1 fixing plates 7 are fixedly installed on the inner side of the cross 6. A bidirectional screw 8 is rotatably installed between two No. 1 fixing plates 7.

[0022] Two No. 2 fixing plates 9 are fixedly installed on the inner side of the cross 6. Two No. 1 fixing plates 7 are rotatably installed between the two No. 2 fixing plates 9. The outer side of the bidirectional screw 8 near both ends is threadedly connected to the outer side of the two No. 1 screws 10 near one end.

[0023] The bottom of the cross 6 has four sliding grooves, and the bottom of each of the four movable plates 11 is fixedly installed with an L-shaped limiting plate 12. The four L-shaped limiting plates 12 are respectively set inside the four sliding grooves and slide in contact with the cross 6.

[0024] A first bevel gear 13 is fixedly installed on the outer side of the double-acting screw 8 at the middle position. A second bevel gear 14 is rotatably installed on one side of each of the two second fixing plates 9. The two second bevel gears 14 are respectively located on both sides of the first bevel gear 13 and mesh with the first bevel gear 13. One end of each of the two first screws 10 passes through the two second fixing plates 9 and is fixedly connected to the two second bevel gears 14 respectively.

[0025] One end of the bidirectional screw 8 passes through one of the first fixing plates 7 and is fixedly installed with a worm gear 15. Two fixing seats 16 are fixedly installed on one side of one of the first fixing plates 7. A worm 17 is rotatably installed between the two fixing seats 16. One end of the worm 17 passes through one of the fixing seats 16 and is fixedly installed with a throttle 18. The worm gear 15 and the worm 17 are meshed and connected.

[0026] The top of the module end cap body 2 has four square slots, and the size of the four L-shaped limiting plates 12 is matched with the size of the four square slots.

[0027] One side of each of the four square slots on the top of the module end cap body 2 is formed with a limiting slot, and the size of one side of each of the four L-shaped limiting plates 12 is adaptively matched with the size of the limiting slot.

[0028] It should be noted that this utility model is a tool for disassembling the end cap of an electro-adsorption module. When using it, first lower the jack 5 to the lowest position, insert the four L-shaped limiting plates 12 into the four square slots on the top of the module end cap body 2, then turn the handle 18 to drive the worm gear 17 to rotate, thereby driving the worm wheel 15 to mesh and rotate, which in turn drives the bidirectional screw 8 to rotate, thereby driving the first bevel gear 13 to rotate, which in turn drives the two second bevel gears 14 to mesh and rotate, thereby driving the two first screws 10 to rotate, which in turn drives the four moving plates 11 to move towards the center position, thereby causing the four L-shaped limiting plates 12 to move towards the center position, so that the four L-shaped limiting plates 12 slide from the square slots on the top of the module end cap body 2 into the limiting slots, thus completing the fixed connection of the module end cap body 2. The operation is simple and convenient, improving the effectiveness of the device.

[0029] After fixing, slowly operate jack 5. The bottom screw of jack 5 will slowly rise. Since the bottom screw of jack 5 is fixedly installed with cross 6, it will drive cross 6 to rise slowly, thereby slowly pulling the module end cover body 2 out from the inside of the module outer shell body 1. This tool has a relatively low manufacturing cost, simple and compact structure, and is easy to operate. It does not require an additional power source, reducing the labor intensity of work and greatly improving the labor efficiency of workers.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A tool for disassembling the end cap of an electroadsorption module, characterized in that: The module includes a module housing body (1) and a module end cap body (2). The module end cap body (2) is located inside the module housing body (1). Two support square tubes (3) are fixedly installed on the top of the module housing body (1). A main square tube (4) is fixedly installed on the top of the two support square tubes (3). A jack (5) is fixedly installed on the top of the main square tube (4). A fixing structure is provided at the bottom of the main square tube (4). The fixing structure includes a cross (6). The bottom screw of the jack (5) passes through the main square tube (4) and is fixedly connected to the top center of the cross (6). Four No. 1 fixing plates (7) are fixedly installed on the inner side of the cross (6). A bidirectional screw (8) is rotatably installed between two of the No. 1 fixing plates (7).

2. The electro-adsorption module end cap disassembly tool according to claim 1, characterized in that: Two No. 2 fixing plates (9) are fixedly installed on the inner side of the cross (6). Two No. 1 fixing plates (7) are rotatably installed between the two No. 2 fixing plates (9). The outer side of the bidirectional screw (8) near both ends and the outer side of the two No. 1 screws (10) near one end are threadedly connected to the movable plates (11).

3. The electro-adsorption module end cap disassembly tool according to claim 2, characterized in that: The bottom of the cross (6) is provided with four sliding grooves, and the bottom of each of the four movable plates (11) is fixedly installed with an L-shaped limiting plate (12). The four L-shaped limiting plates (12) are respectively set inside the four sliding grooves and slide in contact with the cross (6).

4. The electro-adsorption module end cap disassembly tool according to claim 2, characterized in that: A first bevel gear (13) is fixedly installed on the outer side of the bidirectional screw (8) at the middle position. A second bevel gear (14) is rotatably installed on one side of each of the two second fixing plates (9). The two second bevel gears (14) are respectively located on both sides of the first bevel gear (13) and mesh with the first bevel gear (13). One end of each of the two first screws (10) passes through the two second fixing plates (9) and is fixedly connected to the two second bevel gears (14).

5. The electro-adsorption module end cap disassembly tool according to claim 1, characterized in that: One end of the bidirectional screw (8) passes through one of the first fixing plates (7) and is fixedly installed with a worm gear (15). Two fixing seats (16) are fixedly installed on one side of one of the first fixing plates (7). A worm (17) is rotatably installed between the two fixing seats (16). One end of the worm (17) passes through one of the fixing seats (16) and is fixedly installed with a throttle (18). The worm gear (15) and the worm (17) are meshed together.

6. The electro-adsorption module end cap disassembly tool according to claim 3, characterized in that: The top of the module end cap body (2) is provided with four square slots, and the size of the four L-shaped limiting plates (12) is respectively matched with the size of the four square slots.

7. The electro-adsorption module end cap disassembly tool according to claim 3, characterized in that: The four square slots on the top of the module end cap body (2) are all formed with a limiting slot on one side, and the size of one side of the four L-shaped limiting plates (12) is adapted to match the size of the limiting slot.

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