Rapid cutting device for carrot processing

By designing a carrot cutting device that coordinates the blade and support wheel, efficient and precise cutting of the roller block is achieved, solving the problems of low efficiency and inconsistent quality of traditional cutting devices, and meeting the industry's requirements for the shape of the roller block.

CN223657121UActive Publication Date: 2025-12-12DECHANG WANHE AGRICULTURAL SCIENCE & TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202520069913.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-12
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Existing technologies for cutting carrot roll blocks are inefficient and produce inconsistent quality. Traditional mechanical cutting devices struggle to precisely produce the shape of the roll blocks, failing to meet industry demands.

Method used

Design a rapid cutting device for carrot processing. Through the coordinated work of the blade and the support wheel, intermittent contact cutting is achieved. The rotation of the support wheel and the tilting of the blade form a spiral cutting trajectory, ensuring the consistency and efficiency of the cutting shape.

Benefits of technology

It improves the efficiency and shape consistency of carrot cutting, adapts to different product needs, meets the industry's requirements for efficient and precise cutting, and ensures the standardization and aesthetics of the products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid cutting device for carrot processing, and relates to the technical field of carrot hob block cutting. Comprising a shell, a blade and a sliding rod are rotationally arranged on the shell, a sliding frame is arranged on the sliding rod in a sliding mode, a supporting wheel is rotationally arranged on the sliding frame, a plurality of protruding tips are fixedly arranged on the supporting wheel, a sleeve is rotationally arranged on the sliding frame, an auxiliary gear is rotationally arranged on the sleeve, and a driving wheel is fixedly arranged on the auxiliary gear. The driving wheel is connected with the supporting wheel through a belt. According to the carrot cutting device, the blades and the supporting wheels are designed to be of relatively independent and cooperative work structures, so that the blades can achieve intermittent contact in the carrot cutting process, and the cutting shape is effectively controlled. The supporting wheels rotate to push the carrots to advance, it is guaranteed that the carrots can be cut into hob blocks at the appropriate angle and interval, and the cutting efficiency is greatly improved.
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Description

Technical Field

[0001] This application relates to the field of carrot cutting technology, specifically to a rapid cutting device for carrot processing. Background Technology

[0002] During cooking, whether pan-frying, stir-frying, stewing, deep-frying, or roasting, the irregular shape of the rolled carrot pieces ensures that all sides of the carrots are fully exposed to the heat source. From a presentation perspective, the rolled carrot pieces add a natural and casual aesthetic to the dish. A plate of brightly colored stir-fried carrot pieces, with their varied and orderly shapes, is more visually appealing and stimulates the appetite than a regular shape.

[0003] Traditional carrot cutting methods rely primarily on manual labor, which is not only labor-intensive and time-consuming but also inefficient, failing to meet the growing industry demands. During manual cutting, variations in operator skill, physical strength, and concentration result in highly inconsistent carrot shapes and sizes, severely impacting the standardization and quality stability of subsequent products. Irregular cuts lead to poor product appearance and reduced market competitiveness.

[0004] While existing simple mechanical cutting equipment has improved efficiency to some extent, it still has many drawbacks. Firstly, most equipment can only perform simple straight cuts or dicing, making it difficult to precisely produce the rolled-up pieces that offer even heating during cooking, better texture, aesthetic appeal, and wide applicability. This limits the diversified development of carrot products and fails to meet the catering industry's demands for culinary innovation and the increasingly discerning tastes of consumers. Secondly, traditional mechanical cutting devices lack the ability to adapt to carrots of different sizes. When faced with carrots of varying lengths and thicknesses, problems such as insecure clamping and cutting jams easily occur, further affecting cutting efficiency and product quality, and reducing the equipment's versatility and practicality.

[0005] Therefore, there is a need for a device that can quickly cut carrots into chunks using a rotary cutter to meet the urgent needs of modern industry for efficient, precise, safe, and multifunctional carrot cutting. Summary of the Invention

[0006] To address the aforementioned technical problems, this application solves the issues of low cutting efficiency and inconsistent quality of carrot cutting blocks in the prior art.

[0007] To achieve the above objectives, the technical solution adopted in this application is as follows: a rapid cutting device for carrot processing, comprising a housing, on which a blade and a slide rod are rotatably mounted, a slide frame is slidably mounted on the slide rod, a support wheel is rotatably mounted on the slide frame, a plurality of protruding tips are fixedly mounted on the support wheel, a sleeve is rotatably mounted on the slide frame, a secondary gear is rotatably mounted on the sleeve, a drive wheel is fixedly mounted on the secondary gear, and the drive wheel is connected to the support wheel by a belt.

[0008] To better realize this application, a motor is further fixedly installed on the housing, a drive shaft is rotatably installed on the housing, a universal drive shaft is fixedly installed at the end of the drive shaft near the blade, the end of the universal drive shaft away from the drive shaft is fixedly connected to the blade, and the universal drive shaft is rotatably installed on the housing.

[0009] To better realize this application, a push plate is slidably arranged on the support plate, a support shaft is fixedly arranged on the push plate, a spring is sleeved on the support shaft, and a swing rod is rotatably arranged on the support shaft. The end of the spring near the connecting shaft is fixedly connected to the swing rod, and the end of the spring away from the connecting shaft is fixedly arranged on the support shaft.

[0010] To better realize this application, the drive shaft is further provided with a slide groove, on which a connecting shaft is slidably disposed. The connecting shaft is rotatably connected to the support shaft, and the support shaft is slidably disposed on the drive shaft.

[0011] To better realize this application, a main gear is rotatably provided on the swing rod, the shaft of the main gear is connected to the connecting shaft via a belt, and a limit plate is fixedly provided on the outer shell, with an inclined surface provided at one end of the limit plate near the connecting shaft.

[0012] To better realize this application, the slide is further provided with a push rod for pushing the push plate to slide, and a cylinder is fixedly provided on the support plate, with the output end of the cylinder fixedly connected to the slide.

[0013] The technical solution provided in this application has the following advantages compared with the prior art:

[0014] 1. This application is approved by a refrigerated dryer. Attached Figure Description

[0015] 1. This application designs the blade and support wheel as relatively independent yet collaborative structures, enabling the blade to make intermittent contact during carrot cutting, thereby effectively controlling the cutting shape. The support wheel propels the carrot forward by rotation, ensuring that the carrot is cut into rolling blocks at appropriate angles and spacing, greatly improving cutting efficiency.

[0016] 2. The tilting of the blade and the rotation of the support wheel in this application allow the carrot to move stably along a spiral trajectory during the cutting process, ensuring the regularity and consistency of the carrot's shape after cutting. This method allows users to more precisely control the cut shape of the carrot, adapting to the needs of different products.

[0017] Figure 1 This is the isometric drawing of this application;

[0018] Figure 2 This is a schematic diagram of the carriage structure of this application;

[0019] Figure 3 This is a schematic diagram of the universal drive shaft of this application;

[0020] Figure 4 This is a schematic diagram of the limiting plate in this application;

[0021] Figure 5 This is a schematic diagram of the connecting shaft in this application;

[0022] In the diagram: 101-Outer shell; 102-Blade; 103-Support wheel; 104-Motor; 105-Support plate; 106-Drive shaft; 107-Push plate; 108-Connecting shaft; 109-Support shaft; 110-Spring; 111-Swing rod; 112-Main gear; 113-Limit plate; 114-Slide rod; 115-Slide carriage; 116-Sleeve; 117-Secondary gear; 118-Drive wheel; 119-Universal drive shaft; 120-Cylinder. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0025] like Figures 1 to 5 As shown, a rapid cutting device for carrot processing includes a housing 101. A blade 102 and a slide rod 114 are rotatably mounted on the housing 101. A slide frame 115 is slidably mounted on the slide rod 114. A support wheel 103 is rotatably mounted on the slide frame 115. Multiple protruding tips are fixedly mounted on the support wheel 103. A sleeve 116 is rotatably mounted on the slide frame 115. A secondary gear 117 is rotatably mounted on the sleeve 116. A drive wheel 118 is fixedly mounted on the secondary gear 117. The drive wheel 118 is connected to the support wheel 103 via a belt.

[0026] Specifically, when using it, place the carrot on the outer shell 101 and insert it into the protruding tip on the support wheel 103, thereby fixing the carrot on the support wheel 103 through the tip, which facilitates subsequent conveying, rotation and cutting.

[0027] By tilting the blade 102 and feeding and rotating the support wheel 103, the carrot is controlled to rotate while approaching the blade 102. This intermittent contact between the blade 102 and the carrot allows control over the shape of the carrot cut, resulting in a rolling block of carrot. After the blade 102 cuts the carrot once, the support wheel 103 pushes the carrot forward a certain distance and rotates it at a certain angle. Then the blade 102 contacts the carrot again and cuts it, thus forming a spiral cutting trajectory and creating a rolling block.

[0028] like Figure 2 and Figure 3 As shown, a motor 104 is fixedly mounted on the housing 101, and a drive shaft 106 is rotatably mounted on the housing 101. A universal drive shaft 119 is fixedly mounted on one end of the drive shaft 106 near the blade 102. The end of the universal drive shaft 119 away from the drive shaft 106 is fixedly connected to the blade 102. The universal drive shaft 119 is rotatably mounted on the housing 101.

[0029] Specifically, the output end of the motor 104 is connected to the end of the drive shaft 106 away from the blade 102 via a belt, so that the motor 104 drives the drive shaft 106 to rotate via the belt, and the drive shaft 106 drives the support wheel 103 to rotate via the universal drive shaft 119, thereby realizing the cutting of carrots.

[0030] like Figures 2 to 5 As shown, a push plate 107 is slidably disposed on the support plate 105, a support shaft 109 is fixedly disposed on the push plate 107, a spring 110 is sleeved on the support shaft 109, and a swing rod 111 is rotatably disposed on the support shaft 109. One end of the spring 110 near the connecting shaft 108 is fixedly connected to the swing rod 111, and the other end of the spring 110 away from the connecting shaft 108 is fixedly disposed on the support shaft 109.

[0031] A sliding groove is provided on the drive shaft 106, and a connecting shaft 108 is slidably disposed on the sliding groove. The connecting shaft 108 is rotatably connected to the support shaft 109, and the support shaft 109 is slidably disposed on the drive shaft 106.

[0032] A main gear 112 is rotatably mounted on the swing arm 111. The shaft of the main gear 112 is connected to the connecting shaft 108 via a belt. A limit plate 113 is fixedly mounted on the outer casing 101. An inclined surface is provided at one end of the limit plate 113 near the connecting shaft 108.

[0033] Specifically, the position of the swing rod 111 is limited by the inclined surface of the limiting plate 113. When the swing rod 111 moves in the direction of the limit plate 113, it rotates around the axis of the connecting shaft 108 under the action of the inclined surface. This causes the main gear 112 on the swing rod 111 to approach and mesh with the secondary gear 117, thereby achieving the engagement of power transmission. When the swing rod 111 rotates, it twists the spring 110, which then returns to its original position.

[0034] In use, when the main gear 112 meshes with the secondary gear 117, it drives the drive shaft 106 to rotate. The drive shaft 106 drives the connecting shaft 108 to rotate on the support shaft 109 through the slide groove and the slider of the connecting shaft 108. The connecting shaft 108 drives the main gear 112 to rotate through the belt. The main gear 112 drives the secondary gear 117 to rotate. The secondary gear 117 drives the drive wheel 118 to rotate. The drive wheel 118 drives the support wheel 103 to rotate on the carriage 115 through the belt, thereby driving the carrot to rotate.

[0035] A push rod is provided on the slide 115 to push the push plate 107 to slide. A cylinder 120 is fixedly provided on the support plate 105, and the output end of the cylinder 120 is fixedly connected to the slide 115.

[0036] Specifically, after the carrot is inserted into the support wheel 103, the cylinder 120 drives the slide 115 to slide on the support plate 105, thereby pushing the sleeve 116 to slide on the slide rod 114. The slide 115 also pushes the support wheel 103 and the fixed carrot to move towards the blade 102, thus realizing the delivery of the carrot.

[0037] When the slide 115 moves, the push rod on the slide 115 contacts the push plate 107 and pushes the push plate 107. The push plate 107 then drives the support shaft 109 to push the swing rod 111, which in turn drives the main gear 112 to follow the movement of the slide 115. This ensures that the main gear 112 and the slide 115 remain on the same vertical plane, facilitating alignment during subsequent meshing. When the swing rod 111 moves, the inclined surface on the limit plate 113 contacts the swing rod 111 and pushes it to rotate. This causes the main gear 112 on the swing rod 111 to contact and mesh with the secondary gear 117. Thus, the power on the connecting shaft 108 can be transmitted to the secondary gear 117, which then drives the support wheel 103 and the carrot to rotate via the drive wheel 118 and belt.

[0038] The distance between the swing rod 111 and the limiting plate 113 is set to ensure that the support wheel 103 will not be driven to rotate before or at the beginning of the conveying of carrots, thereby avoiding the sharp point on the support wheel 103 from causing injury to the worker, avoiding the possible hazards caused by misoperation, and ensuring the safety of the worker.

[0039] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A rapid cutting device for carrot processing, comprising a housing (101), characterized in that: The outer casing (101) is rotatably equipped with a blade (102) and a slide rod (114). A slide frame (115) is slidably mounted on the slide rod (114). A support wheel (103) is rotatably mounted on the slide frame (115). A plurality of protruding tips are fixedly mounted on the support wheel (103). A sleeve (116) is rotatably mounted on the slide frame (115). A secondary gear (117) is rotatably mounted on the sleeve (116). A drive wheel (118) is fixedly mounted on the secondary gear (117). The drive wheel (118) is connected to the support wheel (103) by a belt.

2. The rapid cutting device for carrot processing according to claim 1, characterized in that: A motor (104) is fixedly mounted on the housing (101), and a drive shaft (106) is rotatably mounted on the housing (101). A universal drive shaft (119) is fixedly mounted on one end of the drive shaft (106) near the blade (102), and the other end of the universal drive shaft (119) away from the drive shaft (106) is fixedly connected to the blade (102). The universal drive shaft (119) is rotatably mounted on the housing (101).

3. The rapid cutting device for carrot processing according to claim 2, characterized in that: A push plate (107) is slidably disposed on the support plate (105), a support shaft (109) is fixedly disposed on the push plate (107), a spring (110) is sleeved on the support shaft (109), and a swing rod (111) is rotatably disposed on the support shaft (109). One end of the spring (110) near the connecting shaft (108) is fixedly connected to the swing rod (111), and the other end of the spring (110) away from the connecting shaft (108) is fixedly disposed on the support shaft (109).

4. The rapid cutting device for carrot processing according to claim 3, characterized in that: The drive shaft (106) is provided with a slide groove, on which a connecting shaft (108) is slidably disposed. The connecting shaft (108) is rotatably connected to the support shaft (109), and the support shaft (109) is slidably disposed on the drive shaft (106).

5. The rapid cutting device for carrot processing according to claim 4, characterized in that: The swing arm (111) is rotatably equipped with a main gear (112), the shaft of the main gear (112) is connected to the connecting shaft (108) via a belt, and a limit plate (113) is fixedly installed on the outer shell (101). The end of the limit plate (113) near the connecting shaft (108) is provided with an inclined surface.

6. The rapid cutting device for carrot processing according to claim 5, characterized in that: A push rod is provided on the slide (115) for pushing the push plate (107) to slide. A cylinder (120) is fixedly provided on the support plate (105), and the output end of the cylinder (120) is fixedly connected to the slide (115).