Track concrete constant-temperature and constant-humidity maintenance push-pull folding type boxcar

Abstract

The utility model discloses a track concrete constant temperature and humidity maintenance push-pull folding type boxcar which comprises a foldable shed frame, a constant temperature and humidity maintenance mechanism and tarpaulin, and the foldable shed frame comprises a driven walking door frame, an X-shaped connecting rod and a traction driving walking door frame. The constant-temperature and constant-humidity curing mechanism comprises a temperature and humidity sensor, a cooling and moisturizing pipeline, a heating and moisturizing pipeline, a water tank and an electric heating steam generator, and the traction active walking portal frame comprises a portal frame main body, a roller mounting seat, a driving wheel, a driving motor, an auxiliary wheel and a guide wheel which is mounted at the bottom of the roller mounting seat and rolls along the side wall of the track base plate. The bottoms of the driven walking gantries of the adjacent traction driving walking gantries are fixed to the rolling wheel installation bases, rolling wheels are arranged at the bottoms of the other driven walking gantries except the adjacent traction driving walking gantries, and the concrete constant-temperature and constant-humidity curing device has the advantages that concrete is cured at constant temperature and constant humidity, the curing effect is good, the manpower and material resource cost is reduced, and the structures are linked with one another.

Description

Technical Field

[0001] This utility model belongs to the field of concrete constant temperature and humidity curing technology, specifically relating to a push-pull folding shed for constant temperature and humidity curing of track concrete. Background Technology

[0002] Currently, the curing of concrete poured for ballastless tracks involves manually sprinkling water as evenly as possible and then directly covering it with a film. This process is cumbersome, requires multiple people, increases labor costs, and cannot achieve constant temperature and humidity. The resulting poor curing conditions affect the quality of the concrete and create safety hazards. Utility Model Content

[0003] This utility model aims to provide a push-pull folding shed for constant temperature and humidity curing of track concrete. It has a good constant temperature and humidity curing effect and is easy to operate. It solves the problems of the current method of curing concrete poured for ballastless tracks, which involves manually sprinkling water as evenly as possible and then directly covering it with a film. This method is cumbersome, increases labor costs, and has poor curing effect.

[0004] Therefore, the technical solution adopted by this utility model is as follows: a push-pull folding shed for constant temperature and humidity curing of track concrete, including a foldable shed frame, a constant temperature and humidity curing mechanism installed on the foldable shed frame, and a tarpaulin erected on the foldable shed frame. The foldable shed frame includes several sets of driven traveling masts arranged in parallel front and rear, "X"-shaped connecting rods connecting adjacent driven traveling masts, and a traction active traveling mast driving the driven traveling masts. The constant temperature and humidity curing mechanism includes temperature and humidity sensors, cooling and humidifying pipelines, heating and humidifying pipelines, a water tank, and an electric heating steam generator. The temperature and humidity sensors are arranged at multiple points inside the folding shed frame, and the traction active traveling mast... The moving gantry includes a gantry body, roller mounting seats symmetrically located at the bottom of the gantry body, a drive wheel installed in the roller mounting seat, a drive motor that drives the drive wheel to move, auxiliary wheels installed at the front and rear ends of the roller mounting seat, and guide wheels installed at the bottom of the roller mounting seat and rolling along the side wall of the track base plate. The bottom of the driven gantry of the adjacent traction active gantry is fixed on the roller mounting seat. The bottom of the other driven gantry except the adjacent traction active gantry is provided with rollers. When the traction active gantry moves along the track base plate, it drives several driven gantry to move away from or closer to each other, thereby realizing the unfolding and folding of the foldable canopy.

[0005] As a preferred embodiment of the above scheme, the heating and humidifying pipeline consists of two symmetrically arranged pipes connected to the outlet of the electric heating steam generator. The heating and humidifying pipeline is equipped with heating nozzles fixed on the driven traveling gantry at intervals. The cooling and humidifying pipeline is installed longitudinally in the center on the top of the driven traveling gantry and is equipped with cooling nozzles at intervals. The water tank outlet pipe is connected to the cooling and humidifying pipeline and the electric heating steam generator respectively. Steam is sprayed evenly from the left and right sides of the heating and humidifying pipeline for rapid heating and humidification, and water is sprayed from the middle cooling and humidifying pipeline for rapid cooling and humidification.

[0006] A further preferred embodiment is that the water tank is equipped with a water level sensor, an electric heating rod, and a temperature sensor. The rear side wall of the water tank has symmetrical cleaning ports on the left and right sides, and the right side of the rear side wall of the water tank has a liquid level display window. The structure is reasonably designed and allows for flexible adjustment of the water tank temperature according to needs.

[0007] Further preferably, both the water tank and the electric steam generator are installed on the gantry body, making reasonable use of space and avoiding interference from intersecting wiring harnesses.

[0008] More preferably, the outlet end of the electric heating steam generator is equipped with a solenoid valve one, a pressure reducing valve, a filter, a high-pressure pump, and a solenoid valve two in sequence along the steam delivery direction. The equipment is reasonably arranged and the water spray volume is easy to adjust.

[0009] Further preferably, the tarpaulin is made of heat-insulating plastic material, which is a reasonable material selection.

[0010] The beneficial effects of this utility model are:

[0011] (1) Compared with the current method of manually sprinkling water as evenly as possible and then covering the concrete after pouring the ballastless track for curing, this solution uses a foldable scaffold that can be directly unfolded and combined with a tarpaulin to cover the concrete poured on the track base plate. This can be used to ensure the early and mid-term strength of the ballastless track concrete construction and provide a constant temperature and humidity curing environment. The foldable scaffold adopts a portal support frame structure, which can move on its own and facilitates the overall displacement of the curing device.

[0012] (2) A constant temperature and humidity curing mechanism is adopted to achieve temperature and humidity control of concrete curing. The temperature of the water tank is adjusted by the data transmitted by the temperature and humidity sensor, and the cooling and moisturizing pipeline or the heating and moisturizing pipeline is selected for water spraying. The temperature and humidity in the curing shed are monitored in real time, and it is determined whether heating or water is needed based on the measured temperature data, so as to ensure that the temperature and humidity inside the tarpaulin are always maintained within the predetermined curing standard range. The amount of water sprayed can be flexibly adjusted to achieve constant temperature and humidity curing of concrete, resulting in good curing effect and reduced manpower and material costs.

[0013] (3) The drive motor of the traction active traveling gantry provides the walking power. When the traction active traveling gantry moves along the track base plate, it can drive several driven traveling gantry to move away from or closer to each other, thereby realizing the unfolding and folding of the foldable canopy. After unfolding, the ballastless track is maintained. During the maintenance process, the distance between the support frames can be adjusted according to the needs of different working spaces, so that the entire device can adapt to working environments of various sizes. The driven traveling gantry are connected by "X"-shaped connecting rods. The distance between adjacent traveling gantry is adjusted by changing the included angle of the "X"-shaped connecting rods, and the structure is interlocked.

[0014] In summary, this utility model has the advantages of constant temperature and humidity curing of concrete, good curing effect, reduced manpower and material costs, and interlocking structure. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a front view of the present invention.

[0017] Figure 3 for Figure 2 Side view (not fully displayed). Detailed Implementation

[0018] The present invention will be further described below with reference to embodiments and accompanying drawings:

[0019] Combination Figure 1 — Figure 3 As shown, a push-pull folding shed for constant temperature and humidity curing of track concrete consists of a foldable shed frame, a constant temperature and humidity curing mechanism 1 installed on the foldable shed frame, and a tarpaulin erected on the foldable shed frame.

[0020] The tarpaulin is made of heat-insulating plastic.

[0021] The foldable canopy consists of several sets of driven traveling gantry 2 arranged in parallel front to back, "X"-shaped connecting rods 3 connecting adjacent driven traveling gantry 2, and traction active traveling gantry 4 driving the driven traveling gantry 2.

[0022] The constant temperature and humidity maintenance mechanism 1 consists of a temperature and humidity sensor, a cooling and humidifying pipeline 11, a heating and humidifying pipeline 12, a water tank 13, and an electric heating steam generator 14.

[0023] The water tank 13 is equipped with a water level sensor 131, an electric heating rod 132, and a temperature sensor 133.

[0024] The water tank 13 has symmetrical cleaning ports 134 on the left and right sides of the rear side wall.

[0025] A liquid level display window 135 is provided on the right side of the rear side wall of water tank 13.

[0026] The outlet end of the electric heating steam generator 14 is equipped with a solenoid valve 141, a pressure reducing valve 142, a filter 143, a high-pressure pump 144, and a solenoid valve 145 in sequence along the steam delivery direction.

[0027] Temperature and humidity sensors are installed at multiple points inside the folding frame.

[0028] The heating and humidifying pipeline 12 consists of two symmetrically arranged pipes that are connected to the outlet end of the electric heating steam generator 14.

[0029] Heating and humidifying pipeline 12 is provided with heating nozzles 121 fixed on the driven traveling gantry 2 at intervals.

[0030] The cooling and humidifying pipeline 11 is installed longitudinally in the center on the top of the driven traveling gantry 2, and cooling nozzles are installed at intervals.

[0031] The water outlet pipe of water tank 13 is connected to cooling and humidifying pipe 11 and electric heating steam generator 14 respectively.

[0032] The traction active traveling gantry 4 consists of a gantry body 41, roller mounting seats 42 symmetrically located at the bottom of the gantry body 41, an active wheel 43 installed in the roller mounting seat 42, a drive motor 44 that drives the active wheel 43 to move, auxiliary wheels 45 installed at the front and rear ends of the roller mounting seat 42, and guide wheels 46 installed at the bottom of the roller mounting seat 42 and rolling along the side wall of the track base plate 5.

[0033] Both the water tank 13 and the electric heating steam generator 14 are installed on the gantry body 41.

[0034] The bottom of the driven traveling gantry 2 of the adjacent traction active traveling gantry 4 is fixed on the roller mounting seat 42, and the bottom of the other driven traveling gantry 2, except for the adjacent traction active traveling gantry 4, is provided with rollers 21.

[0035] When the traction active traveling gantry 4 moves along the track base plate 5, it drives several driven traveling gantry 2 to move away from or closer to each other, thereby realizing the unfolding and folding of the foldable canopy.

[0036] The electric heating steam generator 14 is used to heat low-temperature water and atomize it into the folding shed through the heating nozzle 121, so as to realize the temperature and humidity control inside the folding shed.

[0037] Low-temperature water from the electric heating steam generator 14 is drawn from the water tank 13 by the water pump set of the electric heating steam generator 14. When cooling and humidification control are required in the curing shed, the water tank 13 directly sprays water through the cooling nozzles of the cooling and humidification pipeline 11 for cooling and humidification.

[0038] The water source for water tank 13 is drawn from a ditch near the covered wagon or other water supply equipment by a water tank pump unit.

[0039] The temperature and humidity inside the covered wagon are controlled by multiple temperature and humidity sensors for monitoring and automatic constant temperature and humidity control. The entire system can be monitored remotely.

Claims

1. A push-pull folding covered wagon for constant temperature and humidity curing of track concrete, characterized in that: The system includes a foldable shed, a constant temperature and humidity curing mechanism (1) installed on the foldable shed, and a tarpaulin erected on the foldable shed. The foldable shed includes several sets of driven traveling gantry (2) arranged in parallel, an "X"-shaped connecting rod (3) connecting adjacent driven traveling gantry (2), and a traction active traveling gantry (4) driving the driven traveling gantry (2). The constant temperature and humidity curing mechanism (1) includes a temperature and humidity sensor, a cooling and humidifying pipeline (11), a heating and humidifying pipeline (12), a water tank (13), and an electric heating steam generator (14). The temperature and humidity sensor is arranged at multiple points inside the foldable shed. The traction active traveling gantry (4) includes a gantry body (41) and roller mounting seats (4) symmetrically located at the bottom of the gantry body (41). 2) The active wheel (43) installed in the roller mounting base (42), the drive motor (44) that drives the active wheel (43) to move, the auxiliary wheel (45) installed at the front and rear ends of the roller mounting base (42), and the guide wheel (46) installed at the bottom of the roller mounting base (42) and rolling along the side wall of the track base plate (5). The bottom of the driven traveling gantry (2) of the adjacent traction active traveling gantry (4) is fixed on the roller mounting base (42). The bottom of the other driven traveling gantry (2) except the adjacent traction active traveling gantry (4) is provided with rollers (21). When the traction active traveling gantry (4) moves along the track base plate (5), it drives several driven traveling gantry (2) to move away from or closer to each other, thereby realizing the unfolding and folding of the foldable shed.

2. The push-pull folding shed for constant temperature and humidity curing of track concrete according to claim 1, characterized in that: The heating and humidifying pipeline (12) consists of two symmetrically arranged pipes that are connected to the outlet of the electric steam generator (14). The heating and humidifying pipeline (12) is provided with heating nozzles (121) fixed on the driven traveling gantry (2) at intervals. The cooling and humidifying pipeline (11) is installed longitudinally in the center on the top of the driven traveling gantry (2) and is provided with cooling nozzles at intervals. The water outlet pipe of the water tank (13) is connected to the cooling and humidifying pipeline (11) and the electric steam generator (14) respectively.

3. The push-pull folding shed for constant temperature and humidity curing of track concrete according to claim 2, characterized in that: The water tank (13) is equipped with a water level sensor (131), an electric heating rod (132), and a temperature sensor (133). The water tank (13) has symmetrical cleaning ports (134) on the left and right sides of the rear side wall. The water tank (13) has a liquid level display window (135) on the right side of the rear side wall.

4. The push-pull folding shed for constant temperature and humidity curing of track concrete according to claim 1, characterized in that: The water tank (13) and the electric heating steam generator (14) are both installed on the gantry body (41).

5. A push-pull folding shed for constant temperature and humidity curing of track concrete according to claim 2, characterized in that: The electric heating steam generator (14) is equipped with a solenoid valve (141), a pressure reducing valve (142), a filter (143), a high-pressure pump (144), and a solenoid valve (145) in sequence along the steam delivery direction at the outlet end.

6. The push-pull folding covered wagon for constant temperature and humidity curing of track concrete according to claim 1, characterized in that: The tarpaulin is made of heat-insulating plastic.

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