Automobile horn mesh mold
By introducing cleaning and air guiding components into the automotive horn mesh mold, high-pressure gas is used to remove dust from the surface of the lower mold, solving the mold self-cleaning problem, improving product quality and mold life, and enhancing the product's appearance and structural integrity.
Patent Information
- Application Number
- CN202423296859.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional car horn mesh molds lack a self-cleaning mechanism, and the mold surface easily attracts dust and other impurities, affecting the product's appearance quality and overall performance, making it difficult to improve the product qualification rate.
A car horn mesh mold was designed, comprising a cleaning component and an air guiding component. High-pressure gas is used to remove dust from the surface of the lower mold during mold opening. The cleaning component and the air guiding component work together to achieve cleaning of the surface of the lower mold.
To ensure the mold cavity remains clean at all times, prevent dust from entering the injection molding material, improve product quality, reduce mold wear, extend mold life, and increase product yield and market competitiveness.
Smart Images

Figure CN223657510U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mould manufacturing technical field, concretely relates to automobile horn net mould. BACKGROUND
[0002] In the field of automobile manufacturing, as an important interior part, the automobile horn net not only plays a key role in acoustic function, but also directly affects the overall interior appearance and quality of the automobile. With the continuous improvement of consumers' requirements for the refinement and high quality of automobile interiors, the production of automobile horn nets also faces more stringent quality standards. In the traditional automobile horn net injection molding production process, there are many problems to be solved in the mold aspect.
[0003] In terms of mold cleaning, most molds lack self-cleaning mechanism. Injection molding is usually carried out in an open workshop environment or a relatively ordinary clean environment. During the continuous mold opening and closing and long-term placement of the mold, the lower mold surface is prone to adsorb dust and other impurities, which seriously affects the appearance quality and overall performance of the product, making it difficult to improve the product qualification rate. UTILITY MODEL CONTENTS
[0004] In view of the deficiencies of the prior art, the utility model solves its technical problems by adopting the following technical scheme: an automobile horn net mold, comprising: a frame, a hydraulic cylinder fixedly connected to the top of the frame, an upper mold fixedly connected to the telescopic rod at the bottom of the hydraulic cylinder, and a lower mold fixedly connected to the outer wall of the bottom of the frame; a cleaning assembly fixedly connected to the outer wall of the lower mold, the cleaning assembly being used to clean dust on the lower mold by blowing high-pressure gas on the surface of the lower mold; a gas guide assembly fixedly connected to the inner wall of the top of the frame, the gas guide assembly being used to generate high-pressure gas by extruding the upper mold; the gas guide assembly comprises a gas shell, a one-way valve fixedly connected to the top of the gas shell, the one-way valve allowing only external air to enter the gas shell, a pressure plate slidingly connected to the inner wall of the gas shell through a push ring, the outer wall of the push ring being slidingly connected to the inner wall of the gas shell, and an expansion sac fixedly connected to the top of the gas shell on both sides of the top of the gas shell through an air outlet pipe, the bottom of the air outlet pipe being fixedly connected to the top of the expansion sac.
[0005] Preferably, a top spring is fixedly connected to the top of the pressure plate, the top spring being arranged in an annular array along the central axis of the pressure plate, the top of the gas shell being fixedly connected to the inner wall of the top of the frame, the frame limiting the position of the gas shell, and the inner wall of the frame being fixedly connected to the outer wall of the air outlet pipe.
[0006] Preferably, one end of the top spring away from the pressure plate is fixedly connected to the inner wall of the gas shell, the bottom of the push ring is in contact with the top of the upper mold, one end of the air outlet pipe away from the expansion sac is fixedly connected to the top of the gas shell, and the expansion sac is made of a high-pressure resistant material.
[0007] Preferably, the cleaning assembly comprises a cleaning shell, outer walls of both sides of the cleaning shell are fixedly connected with a fixed shell through connecting pipes, and top portions of the connecting pipes are fixedly connected with bottom portions of the fixed shell, an inner wall of the fixed shell is fixedly connected with a gas blocking cone plate, and the inner wall of the fixed shell is fixedly connected with a resistance rod through a support, and a position of the support is fixedly connected with the inner wall of the fixed shell.
[0008] Preferably, a top portion of the resistance rod is fixedly connected with a rubber plug, a material of the rubber plug is rubber material, an outer wall of the cleaning shell is fixedly connected with an outer wall of a lower mold, and a wall of the cleaning shell is provided with air holes which are linearly arranged along the outer wall of the cleaning shell.
[0009] Preferably, the top portion of the rubber plug is in contact with an inner wall of the gas blocking cone plate, the rubber plug blocks air flow from a top portion of the gas blocking cone plate to a bottom portion of the gas blocking cone plate, a wall of the gas blocking cone plate is provided with through holes which are annularly arranged along a central axis of the gas blocking cone plate, and a top portion of the fixed shell is fixedly connected with a bottom portion of an expansion bag.
[0010] The beneficial effects of the utility model are as follows:
[0011] 1. The utility model discloses a through the cooperation of the cleaning assembly and the air guide assembly, the dust on the surface of the lower mold can be cleaned by high-pressure gas during each time of mold opening, and the dust is prevented from mixing into the injection molding material, the automobile horn net is a part of the interior trim of the automobile, and the appearance and quality are required to be higher, even if the tiny dust particles are mixed in, the product surface can be caused to appear defects such as flaws and holes, and the cleaning mechanism of the mold can ensure that the cavity is always in a relatively clean state, thereby guaranteeing the forming quality of the automobile horn net.
[0012] 2. The utility model discloses a through the cooperation of the cleaning assembly, the hard friction and the pulling between the product and the mold in the traditional demolding mode are reduced, the scratch, deformation and other damages to the surface of the mold and the product itself are avoided, the wear and tear of the mold due to the demolding problem is reduced for the mold, the service life of the mold is prolonged, the frequency of mold maintenance and replacement is reduced, the production cost is saved in the long term, the appearance quality and the structural integrity of the product are guaranteed for the product, and the good product rate and market competitiveness of the product are improved. ACCURACY OF DRAWINGS
[0013] Figure 1 It is the perspective view of the utility model;
[0014] Figure 2 It is the exploded structural schematic view of the utility model;
[0015] Figure 3 It is the exploded structural schematic view of the air guide assembly of the utility model;
[0016] Figure 4 is the exploded structure schematic view of the cleaning assembly of the utility model;
[0017] Figure 5 is the exploded structure schematic view of the fixed shell of the utility model.
[0018] In the figure: 1, frame; 2, hydraulic cylinder; 3, lower mould; 4, upper mould; 5, cleaning assembly; 6, air guide assembly; 61, air shell; 62, pressing plate; 63, top spring; 64, push ring; 65, air outlet pipe; 66, inflatable bladder; 51, cleaning shell; 52, air hole; 53, connecting pipe; 54, fixed shell; 55, air blocking cone plate; 56, through hole; 57, rubber plug; 58, resistance rod. DETAILED DESCRIPTION
[0019] The utility model will be further explained in detail in combination with the drawings and specific embodiments. The embodiments of the utility model are given for example and description, and are not exhaustive or limit the utility model to the disclosed form. Many modifications and changes are obvious to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical application of the utility model, and enable those skilled in the art to understand the utility model so as to design various embodiments with various modifications suitable for specific purposes.
[0020] Embodiment:
[0021] Please refer to Figure 1 - Figure 5 The utility model provides a technical scheme: car horn net mould, include: frame 1, the top fixed connection of frame 1 has hydraulic cylinder 2, the telescopic rod fixed connection of hydraulic cylinder 2 bottom has upper mould 4, the outer wall fixed connection of frame 1 bottom has lower mould 3;Cleaning assembly 5, the outer wall of cleaning assembly 5 is fixedly connected with the outer wall of lower mould 3, and cleaning assembly 5 is used to blow on the surface of lower mould 3 through high pressure gas to clean the dust on lower mould 3;Air guide assembly 6, the outer wall of air guide assembly 6 is fixedly connected with the inner wall of frame 1 top, and air guide assembly 6 is used to generate high pressure gas through the extrusion of upper mould 4;Air guide assembly 6 includes air shell 61, the inner wall of air shell 61 is slidably connected with pressing plate 62 through push ring 64, and the outer wall of push ring 64 is slidably connected with the inner wall of air shell 61, and both sides of air shell 61 top are fixedly connected inflatable bladder 66 through air outlet pipe 65, and the bottom of air outlet pipe 65 is fixedly connected with the top of inflatable bladder 66, the air in shell 61 will be extruded under the movement of pressing plate 62, enter inflatable bladder 66 through air outlet pipe 65, along with the continuous influx of air, inflatable bladder 66 gradually expands.
[0022] The top of the pressing plate 62 is fixedly connected with the top spring 63, and the top spring 63 is arranged in an annular array along the central axis of the pressing plate 62; the top of the air casing 61 is fixedly connected with the inner wall of the top of the frame 1; the inner wall of the frame 1 is fixedly connected with the outer wall of the air outlet pipe 65; the end, away from the pressing plate 62, of the top spring 63 is fixedly connected with the inner wall of the air casing 61; the bottom of the push ring 64 is in contact with the top of the upper die 4; the end, away from the expansion bag 66, of the air outlet pipe 65 is fixedly connected with the top of the air casing 61; in the initial state, the top spring 63 is in a natural stretched state, and the push ring 64 is in contact with the top of the upper die 4.
[0023] The cleaning assembly 5 comprises a cleaning casing 51, the outer walls of both sides of the cleaning casing 51 are fixedly connected with a fixed casing 54 through a connecting pipe 53, the top of the connecting pipe 53 is fixedly connected with the bottom of the fixed casing 54, the inner wall of the fixed casing 54 is fixedly connected with a gas blocking cone plate 55, the inner wall of the fixed casing 54 is fixedly connected with a resistance rod 58 through a support, the top of the resistance rod 58 is fixedly connected with a rubber plug 57, the outer wall of the cleaning casing 51 is fixedly connected with the outer wall of the lower die 3, a gas hole 52 is arranged in the wall of the cleaning casing 51 and arranged in a linear array along the outer wall of the cleaning casing 51, the top of the rubber plug 57 is in contact with the inner wall of the gas blocking cone plate 55, a through hole 56 is arranged in the wall of the gas blocking cone plate 55 and arranged in an annular array along the central axis of the gas blocking cone plate 55, the top of the fixed casing 54 is fixedly connected with the bottom of the expansion bag 66, when the expansion bag 66 in the air guide assembly 6 expands after receiving the gas from the air casing 61 in the mold opening process, the high-pressure gas in the expansion bag 66 enters the fixed casing 54 through the bottom, and the high-pressure gas impacts the rubber plug 57 and overcomes the resistance of the resistance rod 58.
[0024] Working principle:
[0025] The automobile horn mesh mold mainly comprises a frame 1, a hydraulic cylinder 2, an upper die 4, a lower die 3, a cleaning assembly 5 and an air guide assembly 6, and the various components cooperate with each other to complete the molding of the automobile horn mesh and the cleaning and maintenance of the mold and the like.
[0026] The frame 1 serves as the basic support structure of the entire mold, provides a stable installation basis for the hydraulic cylinder 2, the upper die 4 and the air guide assembly 6 above, and also bears the lower die 3 fixedly connected at the bottom, so as to ensure that the upper and lower dies remain stable in the mold closing, mold opening and injection operations, and create good conditions for the normal operation of the mold.
[0027] The hydraulic cylinder 2 is fixedly connected with the upper die 4 through the telescopic rod at the bottom of the hydraulic cylinder 2, and plays a driving role in the working process of the mold. When the mold closing operation is needed, the telescopic rod of the hydraulic cylinder 2 is elongated to slide, thereby driving the upper die 4 to move downward toward the lower die 3, until the upper and lower dies are tightly closed to form a complete cavity, so that the subsequent injection of plastic melt can be carried out to form the automobile horn mesh. After the forming is completed, the telescopic rod of the hydraulic cylinder 2 is retracted to push the upper die 4 to move upward, thereby realizing the mold opening and facilitating the taking out of the formed product.
[0028] The air guide assembly 6 is responsible for providing high-pressure gas for the cleaning assembly 5 to clean the dust on the surface of the lower die 3. The air shell 61 serves as the main structure of the air guide assembly 6, and is fixed at the top of the inner wall of the frame 1. The air shell 61 is slidably connected with the pressing plate 62 through the push ring 64. The pressing plate 62 has the top spring 63 arranged in a ring array along the central axis thereof. One end of the top spring 63 is fixed to the pressing plate 62, and the other end is fixed to the inner wall of the air shell 61. In the initial state, the top spring 63 is in a natural stretched state, and the push ring 64 is in contact with the top of the upper die 4.
[0029] When the hydraulic cylinder 2 drives the upper die 4 to move upward for mold opening, the upper die 4 pushes the push ring 64 to slide upward along the inner wall of the air shell 61, thereby driving the pressing plate 62 to move upward. The upward movement of the pressing plate 62 compresses the top spring 63, so that the top spring 63 accumulates elastic potential energy. At the same time, the air in the air shell 61 is pushed into the inflation bag 66 through the air outlet pipe 65 under the extrusion of the upward movement of the pressing plate 62. As the air continuously flows in, the inflation bag 66 gradually expands.
[0030] When the mold is closed, the upper die 4 moves downward, the top spring 63 releases the elastic potential energy, and drives the pressing plate 62 to reset downward. At this time, the space in the air shell 61 increases, the pressure decreases, and the outside air will be supplemented into the air shell 61 through the one-way valve at the top of the air shell 61, so as to prepare for the gas extrusion in the next mold opening.
[0031] The cleaning assembly 5 uses the high-pressure gas generated by the air guide assembly 6 to clean the dust on the surface of the lower die 3. The cleaning shell 51 is fixedly connected to the outer wall of the lower die 3, and the outer wall is provided with a linear array of air holes 52, which can uniformly blow the gas to the surface of the lower die 3, and at the same time blow the gas to the formed horn mesh, thereby assisting the demolding of the horn mesh. The fixed shell 54 in the cleaning assembly 5 is connected to the cleaning shell 51 through the connecting pipe 53. The fixed shell 54 is internally fixed with the resistance rod 58 through the support. The top of the resistance rod 58 is fixed with the rubber plug 57, which is in contact with the gas blocking cone plate 55 on the inner wall of the fixed shell 54. The gas blocking cone plate 55 is provided with a ring array of through holes 56.
[0032] When the inflation bag 66 in the air guide assembly 6 is inflated by receiving the air from the air shell 61 during the mold opening process, the high pressure air in the inflation bag 66 enters the fixed shell 54 through the bottom, and the high pressure air impacts the rubber plug 57, overcomes the resistance of the resistance rod 58, causes a gap between the rubber plug 57 and the air baffle plate 55, and the air passes through the through hole 56 on the air baffle plate 55, the connecting pipe 53, and finally the air hole 52 on the cleaning shell 51 to blow to the surface of the lower mold 3 in a high pressure jetting manner, blows away the dust attached to the surface of the lower mold 3, keeps the surface of the lower mold 3 clean, and synchronously blows to the horn net, so as to avoid the dust from mixing into the injection molding material to affect the forming quality of the automobile horn net, and assist the demolding work.
[0033] During the use of the entire automobile horn net mold, each assembly is closely matched according to the working principle described above, and the opening and closing operation of the upper and lower molds is first realized by the hydraulic cylinder 2, the high pressure air generated by the air guide assembly 6 is transmitted to the cleaning assembly 5 during the mold opening process, and the cleaning assembly 5 completes the cleaning work of the surface of the lower mold 3 by using the high pressure air, so as to ensure that the mold can stably perform the injection molding of the automobile horn net, and ensure that the product quality meets the requirements.
[0034] Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled persons in the art and related fields without creative labor should belong to the protection scope of the utility model. The structures, devices and operation methods not specifically described and explained in the utility model, such as without special description and limitation, are implemented according to the conventional means in the art.
Claims
1. A mold for a mesh of an automobile horn, characterized by, include: A frame (1) is fixedly connected to a hydraulic cylinder (2) at the top of the frame (1), and an upper mold (4) is fixedly connected to the telescopic rod at the bottom of the hydraulic cylinder (2), and a lower mold (3) is fixedly connected to the outer wall at the bottom of the frame (1). Cleaning component (5), the outer wall of the cleaning component (5) is fixedly connected to the outer wall of the lower mold (3), the cleaning component (5) is used to remove dust on the surface of the lower mold (3) by blowing high pressure gas; The outer wall of the air guiding component (6) is fixedly connected to the inner wall of the top of the frame (1), and the air guiding component (6) is used to generate high pressure gas by the extrusion of the upper mold (4). The air guiding assembly (6) includes an air shell (61). The inner wall of the air shell (61) is slidably connected to a pressure plate (62) via a push ring (64), and the outer wall of the push ring (64) is slidably connected to the inner wall of the air shell (61). The two sides of the top of the air shell (61) are fixedly connected to an expansion bladder (66) via an air outlet pipe (65), and the bottom of the air outlet pipe (65) is fixedly connected to the top of the expansion bladder (66).
2. The automobile horn mesh mold according to claim 1, characterized by: A top spring (63) is fixedly connected to the top of the pressure plate (62), and the top spring (63) is arranged in a ring along the central axis of the pressure plate (62). The top of the air shell (61) is fixedly connected to the inner wall of the top of the frame (1), and the inner wall of the frame (1) is fixedly connected to the outer wall of the air outlet pipe (65).
3. The automobile horn mesh mold according to claim 2, characterized by: The top spring (63) is fixedly connected to the inner wall of the air shell (61) at the end away from the pressure plate (62), the bottom of the push ring (64) is in contact with the top of the upper mold (4), and the air outlet pipe (65) is fixedly connected to the top of the air shell (61) at the end away from the expansion bladder (66).
4. The automobile horn mesh mold according to claim 1, characterized by: The cleaning assembly (5) includes a cleaning shell (51). The outer walls on both sides of the cleaning shell (51) are fixedly connected to a fixing shell (54) via a connecting pipe (53). The top of the connecting pipe (53) is fixedly connected to the bottom of the fixing shell (54). An air baffle cone (55) is fixedly connected to the inner wall of the fixing shell (54). A resistance rod (58) is fixedly connected to the inner wall of the fixing shell (54) via a bracket.
5. The automotive horn mesh mold according to claim 4, characterized in that: A rubber plug (57) is fixedly connected to the top of the resistance rod (58). The outer wall of the cleaning shell (51) is fixedly connected to the outer wall of the lower mold (3). An air hole (52) is opened in the wall of the cleaning shell (51), and the air hole (52) is arranged linearly along the outer wall of the cleaning shell (51).
6. The automotive horn mesh mold according to claim 5, characterized in that: The top of the rubber plug (57) is in contact with the inner wall of the air baffle cone (55). The air baffle cone (55) has a through hole (56) in its wall, and the through hole (56) is arranged in a ring along the central axis of the air baffle cone (55). The top of the fixed shell (54) is fixedly connected to the bottom of the expansion bladder (66).