Fireproof flame-retardant fabric
By using aramid and polypropylene fiber weaving technology, a flame-retardant layer, a breathable layer, and a heat-insulating and water-absorbing layer are formed, solving the problems of toxic gas generation and durability of existing fire-retardant fabrics at high temperatures, and realizing a fire-retardant fabric with high durability and breathability.
Patent Information
- Application Number
- CN202422646659.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing fire-retardant fabrics produce toxic gases at high temperatures, and the chemical additives are easily worn or broken, affecting the fire-retardant effect and user comfort.
Aramid fibers are woven to form a flame-retardant layer and a breathable layer, combined with a heat-insulating and water-absorbing layer. Hollow sections and breathable pores are formed by yarn interlacing, reducing the use of chemical additives. The physical properties of aramid and polypropylene fibers are used to improve durability and breathability.
It reduces the generation of toxic gases, improves the physical durability and breathability of the fabric, maintains comfort, and achieves permanent fire-retardant effects.
Smart Images
Figure CN223657750U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of fabric, more particularly to a fireproof flame-retardant fabric. BACKGROUND
[0002] The existing fireproof flame-retardant fabric usually uses flame retardant to coat on the surface of the fabric to achieve the effect of fireproof and flame retardant. However, since the additives are chemical additives, toxic gases will be produced when they are exposed to high temperature, which will affect human health. Moreover, the additives will be worn out or broken over time, which will affect the effect of fireproof and flame retardant. SUMMARY
[0003] The utility model discloses a fireproof flame-retardant fabric, which is formed by weaving to reduce the coating of chemical additives, thereby reducing the generation of toxic gases. The fabric is woven with aramid fiber to form physical durability, and the weight of the additives is reduced to provide better protection with lighter weight, thereby improving the comfort of use.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0005] The utility model discloses a fireproof flame-retardant fabric, which comprises a flame-retardant layer, a heat-insulating and water-absorbing layer and a breathable layer from top to bottom. The flame-retardant layer comprises a flame-retardant base and a hydrophobic part. The breathable layer comprises a breathable base. The flame-retardant base and the breathable base are connected by the edge of the yarn interweaving and form a hollow part inside. The heat-insulating and water-absorbing layer is arranged in the hollow part. The flame-retardant layer, the heat-insulating and water-absorbing layer and the breathable layer are connected by the hydrophobic part.
[0006] Further, the breathable layer comprises a plurality of breathable holes arranged in a matrix. The width of the breathable base is 3-3.5 times the width of the breathable holes.
[0007] Further, the hydrophobic part is made of hydrophobic yarn, which is arranged in a cross shape. The hydrophobic part is located between two breathable holes.
[0008] Further, the flame-retardant base and the breathable base comprise warp yarn and weft yarn. The warp yarn and weft yarn of the flame-retardant base are made of aramid fiber, and the warp yarn and weft yarn of the breathable base are made of polypropylene fiber.
[0009] Further, the aramid fiber and the polypropylene fiber are arranged in a 1:1 ratio in the warp direction, and the aramid fiber and the polypropylene fiber are arranged in a 1:1 ratio in the weft direction.
[0010] Further, the aramid fiber is made of 20-40 English yarn, and the polypropylene fiber is made of 40-60 English yarn.
[0011] Further, the flame-retardant layer and the air-permeable layer are formed at one time, the warp density is 180 / 5cm-210 / 5cm, and the weft density is 80 / 5cm-120 / 5cm.
[0012] The utility model discloses the beneficial effect is:
[0013] By weaving the essential flame-retardant fabric, reduce the use of chemical additives, reduce the generation of toxic gas, and form physical durability, make the fire-retardant fabric form permanent. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the structure schematic diagram of one kind fire-retardant fabric in the embodiment;
[0015] Figure 2 It is the structure schematic diagram of one kind fire-retardant fabric in the embodiment; Figure 1 It is the enlarged view of A;
[0016] Figure 3 It is the plan view of one kind fire-retardant fabric in the embodiment;
[0017] Figure 4 It is the weave diagram of the flame-retardant layer and the air-permeable layer of one kind fire-retardant fabric in the embodiment;
[0018] Figure 5 It is the drawing-in diagram of the flame-retardant layer and the air-permeable layer of one kind fire-retardant fabric in the embodiment.
[0019] Reference signs: flame-retardant layer 10, flame-retardant base 101, hydrophobic part 102, aramid fiber 103, heat-insulating water-absorbing layer 20, air-permeable layer 30, air-permeable base 301, air-permeable hole 302, polypropylene fiber 303, hollow part 40. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] As Figure 1A fireproof flame-retardant fabric is shown in FIG. 5, which includes a flame-retardant layer 10, a heat-insulating water-absorbing layer 20, and a breathable layer 30 from top to bottom. The flame-retardant layer 10 is located at the outermost layer, the breathable layer 30 is located at the innermost layer, and the heat-insulating water-absorbing layer 20 is located at the intermediate layer. The flame-retardant layer 10 includes a flame-retardant base 101 and a hydrophobic part 102, and the breathable layer 30 includes a breathable base 301. The flame-retardant base 101 and the breathable base 301 include warp yarns and weft yarns. The warp yarns and weft yarns of the flame-retardant base 101 are made of aramid fiber 103, and the warp yarns and weft yarns of the breathable base 301 are made of polypropylene fiber 303. Referring to Figure 4 The flame-retardant base 101 and the breathable base 301 are formed by interweaving yarns once. Eight warp yarns and eight weft yarns in the warp direction form one cycle. The 1st, 3rd, 5th, and 7th warp yarns and the 1st, 3rd, 5th, and 7th weft yarns are interwoven to form the flame-retardant base 101. The 2nd, 4th, 6th, and 8th warp yarns and the 2nd, 4th, 6th, and 8th weft yarns are interwoven to form the breathable base 301. On the 1st, 3rd, 5th, and 7th warp yarns, " indicates that the warp yarns of the flame-retardant base 101 are above the weft yarns to form warp points. " indicates that the warp yarns of the flame-retardant base 101 are below the weft yarns to form weft points. " indicates the weft yarns of the breathable base 301 during weaving, and the warp yarns of the flame-retardant base 101 are lifted. On the 2nd, 4th, 6th, and 8th warp yarns, " indicates that the warp yarns of the breathable base 301 are above the weft yarns to form warp points. " indicates that the warp yarns of the breathable base 301 are below the weft yarns to form weft points on the 2nd and 6th weft yarns. " indicates that the weft yarns of the breathable base 301 are above the warp yarns of the flame-retardant base 101 and the warp yarns of the breathable base 301 during weaving on the 1st, 3rd, 5th, and 7th weft yarns. The 1st, 3rd, 5th, and 7th warp yarns and the 1st, 3rd, 5th, and 7th weft yarns are all aramid fiber 103, and the 2nd, 4th, 6th, and 8th warp yarns and the 2nd, 4th, 6th, and 8th weft yarns are all polypropylene fiber 303. This arrangement results in a 1:1 arrangement of aramid fiber 103 and polypropylene fiber 303 in the warp direction and a 1:1 arrangement of aramid fiber 103 and polypropylene fiber 303 in the weft direction. This arrangement results in the interweaving of warp and weft to form a fabric with the flame-retardant layer 10 on the outside of the breathable layer 30. The flame-retardant base 101 and the breathable base 301 are connected by yarn interweaving, and a hollow part 40 is formed inside. The presence of the hollow part 40 allows air to flow between the flame-retardant base 101 and the breathable base 301.
[0022] The fireproof layer 10 uses aramid fiber 103 of 20-40 English yarn, preferably, the fireproof layer 10 uses aramid fiber 103 of 30 English yarn, the breathable layer 30 uses polypropylene fiber 303 of 40-60 English yarn, preferably, the breathable layer 30 uses polypropylene fiber 303 of 50 English yarn, because the fireproof layer 10 and the breathable layer 30 are formed by interweaving warp and weft yarns once, the warp density of the interweaving of the yarns of the fireproof layer 10 and the breathable layer 30 is 180-210 per 5 cm, preferably, the warp density is 198 per 5 cm, the weft density is 80-120 per 5 cm, preferably, the weft density is 98 per 5 cm, referring to Figure 5 , the yarns of the fireproof layer 10 and the breathable layer 30 are woven by four needles, and there is an empty needle between every four needles, and because the yarn count of the fireproof layer 10 is thick and the yarn count of the breathable layer 30 is thin, under the same density, the breathable layer 30 forms a breathable hole 302 at the empty needle, the breathable hole 302 is arranged in a matrix, and the breathable layer 30 is interwoven by polypropylene fiber 303, so when water vapor is generated, the water vapor is discharged through the breathable hole 302 by the hydrophobic property of the polypropylene fiber 303, and the water vapor is evaporated by the air flow through the hollow part 40 formed between the fireproof base 101 and the breathable base 301, so that the overall fabric remains dry, and because the yarns of the fireproof layer 10 and the breathable layer 30 are woven by four needles, the breathable base 301 is located in the four needles, so the breathable hole 302 is empty, so when weaving, the width of the breathable base 301 is 3-3.5 times the width of the breathable hole 302, preferably, the width of the breathable base 301 is 3.2 times the width of the breathable hole 302, so as to avoid sewing on the breathable hole 302 when sewing the subsequent three layers, thereby affecting the connection of the three layers and the air permeability.
[0023] The heat insulation and water absorption layer 20 is arranged in the hollow part 40.
[0024] The flame-retardant layer 10, the heat-insulating water-absorbing layer 20 and the air-permeable layer 30 are connected by sewing the hydrophobic part 102, the hydrophobic part 102 adopts hydrophobic yarn, the hydrophobic yarn is arranged in a cross shape, when the flame-retardant layer 10 is located at the outermost layer, therefore the hydrophobic part 102 can repel part of water vapor absorbed by the fabric, thereby reducing the entry of water vapor, because the width of the air-permeable base 301 is 3.2 times the width of the air-permeable hole 302, therefore when the hydrophobic part 102 connects the three layers, the hydrophobic part 102 passes through the flame-retardant base 101, the heat-insulating water-absorbing layer 20 and the air-permeable base 301, therefore the hydrophobic part 102 is located in the middle of the two air-permeable holes 302, thereby not only connecting the three layers, but also not affecting the air permeability of the air-permeable layer 30 after the three layers are connected, at the same time because the hydrophobic part 102 is arranged in a cross shape, therefore except for the three layers connected by the hydrophobic part 102, the rest are not connected, therefore the air flowability inside the three-layer fabric is increased, thereby increasing the air permeability of the fabric, keeping dry and temperature, thereby the aramid fiber 103 is not affected, after the three layers are connected, the essential flame-retardant fabric is formed, without increasing the coating of chemical additives, so that the fabric is safer and the fire-retardant effect is more durable.
[0025] The preferred embodiments of the present application are described above, the protection scope of the present application is not limited to the above-mentioned embodiments, any technical solution belonging to the idea of the present application is within the protection scope of the present application. It should be noted that for ordinary skilled in the art, some improvements and decorations without departing from the principle of the present application, these improvements and decorations should also be considered as the protection scope of the present application.
Claims
1. A fire resistant flame resistant fabric characterized in that, Including from top to bottom fire -retardant layer (10), heat -insulating water absorption layer (20), air -permeable layer (30), the fire -retardant layer (10) includes fire -retardant base (101) and hydrophobic part (102), the air -permeable layer (30) includes air -permeable base (301), the fire -retardant base (101) and the air -permeable base (301) are connected by edge by yarn interlacing, and inside hollow part (40) is formed, the hollow part (40) is provided with the heat -insulating water absorption layer (20), the fire -retardant layer (10), the heat -insulating water absorption layer (20) and the air -permeable layer (30) are connected by hydrophobic part (102) sewing.
2. The fire resistant fabric of claim 1, wherein, The air -permeable layer (30) includes air -permeable hole (302), the air -permeable hole (302) is arranged in matrix, and the width of the air -permeable base (301) is 3-3.5 times the width of the air -permeable hole (302).
3. The fire resistant fabric of claim 2, wherein, The hydrophobic part (102) adopts hydrophobic yarn, the hydrophobic yarn is arranged in cross, and the hydrophobic part (102) is located in the middle of two air -permeable holes (302).
4. The fire resistant fabric of claim 1, wherein, The fire -retardant base (101) and the air -permeable base (301) include warp and weft, the warp and weft of the fire -retardant base (101) adopt aramid fiber (103), and the warp and weft of the air -permeable base (301) adopt polypropylene fiber (303).
5. The fire resistant fabric of claim 4, wherein the fabric is treated with a fire resistant agent. The aramid fiber (103) and the polypropylene fiber (303) are arranged in 1:1 in warp direction, and the aramid fiber (103) and the polypropylene fiber (303) are arranged in 1:1 in weft direction.
6. The fire resistant fabric of claim 4, wherein, The aramid fiber (103) adopts 20-40 English yarn, and the polypropylene fiber (303) adopts 40-60 English.
7. The fire resistant fabric of claim 1, wherein, The fire -retardant layer (10) and the air -permeable layer (30) are formed once, and the warp density is 180-210 roots / 5cm, and the weft density is 80-120 roots / 5cm.