Four-magnification wireless remote control bivalve grab bucket
By designing a four-fold wireless remote-controlled double-lobed grab bucket, and using a parallel, U-shaped rope threading method and hydraulic control, a four-fold grab force was achieved, solving the problem of insufficient grab force in existing grab buckets, improving grab stability and reducing costs.
Patent Information
- Application Number
- CN202520078265.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-14
AI Technical Summary
The existing ship grabs have insufficient grabbing force, especially in port gantry cranes and ship unloaders, and the three-fold structure cannot further increase the grabbing force.
Design a four-fold wireless remote-controlled double-lobed grab bucket. It adopts a parallel, U-shaped rope threading method, combined with hydraulic cylinders and pulley blocks. The movement of the sliding seat and the lower support beam is controlled by the hydraulic cylinder to achieve a four-fold grab force. The opening and closing operation of the grab bucket is realized by a remote control device.
It improves gripping force, making the overall force distribution of the grab bucket more stable and reliable, reducing costs, and meeting the gripping needs of different species.
Smart Images

Figure CN223659651U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ship grab technology, and in particular to a four-fold wireless remote-controlled double-lobed grab. Background Technology
[0002] Grab buckets are mainly used in ship cranes. Due to height limitations, the grab bucket wire rope often adopts a three-fold ratio structure. When used in port gantry cranes and ship unloaders, the three-fold ratio grab force is insufficient and the grab force needs to be further increased. Summary of the Invention
[0003] The purpose of this invention is to provide a four-fold wireless remote-controlled double-lobed grab bucket.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows:
[0005] A 4x wireless remote-controlled double-lobed grab bucket, characterized in that it comprises a balance frame, a steel wire rope, an upper support beam, a sliding seat, a lower support beam, and a grab bucket. The upper support beam is arranged along the front-to-back direction, the balance frame is fixed on the upper support beam, the upper support beam and the grab bucket are connected by a support rod, the lower support beam is installed on the upper end of the grab bucket along the front-to-back direction, and the lower end of the lower support beam is rotatably connected to the upper end of the grab bucket. Fixed hydraulic cylinders are provided on the front and rear sides of the lower support beam. The upper end of the sliding seat is fitted onto the hydraulic cylinders by a sleeve block. The hydraulic cylinders can lock or release the sleeve block of the sliding seat, and the sleeve block limits the downward movement range of the hydraulic cylinders. An oil tank, a hydraulic device, and a remote control are provided on the lower support beam. The device includes an oil pipe in the upper chamber of the hydraulic cylinder connected to the valve block of the hydraulic device, an oil pipe in the lower chamber of the hydraulic cylinder connected to the oil tank, and hydraulic oil in the hydraulic cylinder connected to the oil tank via a solenoid valve. The solenoid valve is controlled by a remote control. The upper support beam is equipped with an upper pulley, and the front and rear ends of the sliding seat are respectively equipped with a first lower pulley and a second lower pulley. The upper end of the upper support beam is equipped with a rope guide device. One end of the wire rope is suspended on the balance frame, and the other end of the wire rope passes through the rope guide device from one end of the upper support beam to the first lower pulley, then upwards to the upper pulley, then downwards to the second lower pulley, and finally upwards to the other end of the upper support beam for fixation.
[0006] Furthermore, the upper end of the support rod is rotatably connected to the upper support beam via a pin, and the lower end of the support rod is rotatably connected to the grab bucket via a pin.
[0007] Furthermore, one end of the wire rope is suspended on the balance frame via a small shackle.
[0008] Furthermore, the other end of the wire rope is fixed to the upper bearing beam by a wedge and a fixed wedge sleeve.
[0009] Furthermore, a large shackle is fixedly provided at the upper end of the balance frame, and a long ring is fitted onto the large shackle, which is connected to the hook of the gantry crane.
[0010] This invention improves upon the three-fold ratio of the grab bucket wire rope by adopting a parallel, U-shaped rope threading method to provide a four-fold ratio remote-controlled grab bucket, which greatly improves the grabbing force, makes the overall force distribution of the grab bucket more stable and reliable, and allows a single grab bucket to meet the needs of grabbing different species, thereby reducing costs. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the front structure of this utility model;
[0012] Figure 2 This is a schematic diagram of the structure of the balance frame of this utility model;
[0013] Figure 3 This is a side view of the structure of this utility model;
[0014] Figure 4 This is a schematic diagram of the steel wire rope and pulley of this utility model.
[0015] Figure label:
[0016] 1. Balance frame, 2. Steel wire rope, 3. Rope guide device, 4. Upper support beam, 5. Support rod.
[0017] 6. Sliding seat, 7. Lower support beam, 8. Grab bucket, 9. Hydraulic cylinder, 10. Hydraulic device.
[0018] 11. Remote control device; 12. Large shackle; 13. Long ring; 14. Fixed wedge sleeve; 15. Angled wedge.
[0019] 16 Upper pulley, 17 First lower pulley, 18 Second lower pulley, 19 Small shackle. Detailed Implementation
[0020] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0021] This embodiment discloses a four-fold wireless remote-controlled dual-lobed grab bucket, such as... Figure 1 As shown, it includes a balance frame 1, a wire rope 2, an upper support beam 4, a sliding seat 6, a lower support beam 7, and a grab bucket 8. The upper support beam 4 is arranged along the front-to-back direction, and the balance frame 1 is fixed on the upper support beam 4, as shown. Figure 2 As shown, a large shackle 12 is fixedly installed at the upper end of the balance frame 1. The large shackle 12 is fitted with a long ring 13, which is connected to the hook of the gantry crane.
[0022] The upper support beam 4 and the grab bucket 8 are connected by a support rod 5. The upper end of the support rod 5 is rotatably connected to the upper support beam 4 by a pin, and the lower end of the support rod 5 is rotatably connected to the grab bucket 8 by a pin. The lower support beam 7 is installed on the upper end of the grab bucket 8 in the front-back direction. The lower support beam 7 is rotatably connected to the double petals of the grab bucket 8. When the lower support beam 7 moves down, the double petals of the grab bucket 9 flip open. When the lower support beam 7 moves up, the double petals of the grab bucket 9 flip close.
[0023] like Figure 3 As shown, hydraulic cylinders 9 are fixedly installed on the front and rear sides of the lower support beam 7. The upper end of the sliding seat 6 is fitted onto the hydraulic cylinder 9 through a set of symmetrical sleeve blocks. An oil tank, a hydraulic device 10 and a remote control device 11 are also fixedly installed on the lower support beam 7. The oil pipe of the upper cavity of the hydraulic cylinder 9 is connected to the valve block of the hydraulic device 10, and the oil pipe of the lower cavity of the hydraulic cylinder 9 is connected to the oil tank.
[0024] The sliding seat 6 is driven to move up and down by the steel wire rope 2. The hydraulic cylinder 9 can lock or release the sleeve block of the sliding seat 6. At the same time, the hydraulic cylinder 9 is limited by the sleeve block of the sliding seat 6 to move down within a certain range, that is, to limit the downward movement range of the lower bearing beam 7.
[0025] The upper support beam 4 is equipped with an upper pulley 16, and the front and rear ends of the sliding seat 6 are respectively equipped with a first lower pulley 17 and a second lower pulley 18. The upper end of the upper support beam 4 is equipped with a guide rope device 3, such as... Figure 4 As shown, one end of the wire rope 2 is suspended on the balance frame 1, and the other end of the wire rope 2 passes through the guide rope device 3 from one end of the upper support beam 4 to the first pulley 17, then up to the upper pulley 16, then down to the second pulley 18, and finally up to the other end of the upper support beam 4 for fixation.
[0026] One end of the wire rope 2 is suspended on the balance frame 1 via a small shackle 19, and the other end of the wire rope 2 is fixed to the upper bearing beam 4 via a wedge 15 and a fixed wedge sleeve 14. Figure 4 As shown, the other end of the wire rope 2 is first wound counterclockwise around the wedge 15, and then the fixed wedge sleeve 14 is used to press down and clamp the wire rope 2 and the wedge 15. The structure of the wedge 15 and the fixed wedge sleeve 14 makes it easy to disassemble and install.
[0027] In this embodiment, the sliding seat 6 and the lower support beam 7 are locked by the hydraulic cylinder 9, and the steel wire rope 2, combined with the pulley block, drives the lower support beam 7 and the sliding seat 6 to move upward synchronously with a force of four times the ratio to close the double petals of the grab bucket 8 to grab the goods.
[0028] When the grab bucket 8 reaches the designated unloading position, the hydraulic oil in the hydraulic cylinder 9 is switched to the oil tank through the solenoid valve. The hydraulic cylinder 9 extends to release the sleeve of the sliding seat 6, and the lower support beam 7 disengages from the sliding seat 6 and slides down, so that the grab bucket 8 opens its double petals to unload the cargo.
[0029] The switching of the solenoid valve is controlled by a remote controller. The remote controller and receiver together form the remote control system 11 of the grab bucket. Through the combination of the remote control system 11 and the hydraulic system 10, the grab bucket 8 can be opened remotely.
[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A four-fold wireless remote-controlled double-lobed grab bucket, characterized in that, The system includes a balance frame (1), a wire rope (2), an upper support beam (4), a sliding seat (6), a lower support beam (7), and a grab bucket (8). The upper support beam (4) is arranged along the front-to-back direction. The balance frame (1) is fixed on the upper support beam (4). The upper support beam (4) and the grab bucket (8) are connected by a support rod (5). The lower support beam (7) is installed on the upper end of the grab bucket (8) along the front-to-back direction. The lower end of the lower support beam (7) is rotatably connected to the upper end of the grab bucket (8). Hydraulic cylinders (9) are fixed on the front and back sides of the lower support beam (7). The upper end of the sliding seat (6) is fitted onto the hydraulic cylinder (9) through a sleeve. The hydraulic cylinder (9) can lock or release the sleeve of the sliding seat (6). The sleeve limits the downward movement range of the hydraulic cylinder (9). The lower support beam (7) is equipped with an oil tank, a hydraulic device (10), and a remote control device (11). The oil pipe in the upper chamber of the hydraulic cylinder (9) is connected to the valve block of the hydraulic device (10). The oil pipe in the lower chamber of the hydraulic cylinder (9) is connected to the oil tank. The hydraulic oil in the hydraulic cylinder (9) is switched to the oil tank through the solenoid valve. The switching of the solenoid valve is controlled by the remote control device (11). The upper support beam (4) is provided with an upper pulley (16). The front and rear ends of the sliding seat (6) are respectively provided with a first lower pulley (17) and a second lower pulley (18). The upper end of the upper support beam (4) is provided with a rope guide device (3). One end of the wire rope (2) is suspended on the balance frame (1). The other end of the wire rope (2) is passed through the rope guide device (3) from one end of the upper support beam (4) to the first lower pulley (17), then up to the upper pulley (16), then down to the second lower pulley (18), and finally up to the other end of the upper support beam (4) for fixation.
2. The double-lobed grab bucket according to claim 1, characterized in that, The upper end of the support rod (5) is rotatably connected to the upper support beam (4) via a pin, and the lower end of the support rod (5) is rotatably connected to the grab bucket (8) via a pin.
3. The double-lobed grab bucket according to claim 1, characterized in that, One end of the wire rope (2) is suspended on the balance frame (1) by a small shackle (19).
4. The double-lobed grab bucket according to claim 1, characterized in that, The other end of the wire rope (2) is fixed to the upper beam (4) by a wedge (15) and a fixed wedge sleeve (14).
5. The double-lobed grab bucket according to claim 1, characterized in that, The upper end of the balance frame (1) is fixedly provided with a large shackle (12), and the large shackle (12) is fitted with a long ring (13), which is connected to the hook of the gantry crane.