Disc-shaped tempered glass forming device

By improving the discharge and cooling structure of the disc-shaped tempered glass forming device, and utilizing a motor-driven worm gear system and fan nozzles to achieve stable discharge and rapid cooling, the problems of short conveyor rollers easily falling off and glass deformation were solved, thus improving the forming quality.

CN223659987UActive Publication Date: 2025-12-12NANCHANG ZHONGLAN GLASS CO LTD
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Patent Information

Application Number
CN202423199041.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-12
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing disc-shaped tempered glass forming devices, the short conveyor rollers are prone to detaching from the glass edge, resulting in low stability. Furthermore, the formed glass is easily deformed during the conveying process, affecting the quality of its later use.

Method used

The system employs a tempered glass feeding and cooling structure within a frame. It utilizes a motor-driven worm gear system and an electric telescopic rod to control mold feeding, combined with a fan nozzle for rapid cooling, ensuring stable glass feeding and cooling for shaping.

Benefits of technology

It improves the discharge stability of disc-shaped tempered glass, reduces the probability of it falling off, and reduces the deformation of the glass during transportation by rapid cooling, thereby improving the quality of use in the later stage.

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Abstract

The utility model relates to the technical field of tempered glass forming, in particular to a disc-shaped tempered glass forming device which comprises a frame and a first electric telescopic rod, the upper end of the inner wall of the frame is fixedly connected with the first electric telescopic rod, and two box bodies are fixedly connected to the middle of the inner wall of the frame through supports. A tempered glass discharging structure is arranged on the outer wall of the box body. According to the disc-shaped tempered glass forming device, through a tempered glass cooling structure, a draught fan is started, gas is conveyed into a spray head through a corrugated pipe and sprayed to round tempered glass, the spray head is finally driven by a second motor to move, and then the gas is conveyed to the spray head through the draught fan and sprayed to the round tempered glass; and meanwhile, after the circular tempered glass is formed, the circular tempered glass is cooled and shaped at the first time, the probability of deformation of the circular tempered glass in later-stage conveying is reduced, and the later-stage use quality of the circular tempered glass is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of toughened glass forming, and specifically relates to a disc-shaped toughened glass forming device. BACKGROUND

[0002] Toughened glass, also called strengthened glass or tempered glass, is glass with compressive stresses on the surface, which is a safety glass. It usually uses chemical or physical methods to form compressive stresses on the surface and tensile stresses inside, thereby improving the load capacity and enhancing the wind pressure resistance, cold and heat resistance, impact resistance and the like of the glass itself.

[0003] For example, the disc-shaped toughened glass forming device with the announcement number "CN221854467U" can adjust the distance between the two short conveying rollers by setting the support frame, long conveying roller, short conveying roller and connecting sleeve roller and setting the positioning bolt, and is suitable for processing glass of different sizes by setting the connecting frame, hydraulic rod, connecting groove plate, connecting plug and upper and lower molds. The connecting groove plate and the connecting plug are first inserted and hung, and then connected, which facilitates disassembly, replacement and processing of glass of different sizes. However, in the above-mentioned disc-shaped toughened glass forming device, since the short conveying roller only contacts the edge of the disc-shaped toughened glass, the disc-shaped toughened glass is prone to falling off and has low stability, and after the toughened glass is formed, it needs to be conveyed to the subsequent equipment for cooling and forming. In this conveying process, the toughened glass is prone to deformation, which reduces the quality of the later use. UTILITY MODEL CONTENT

[0004] The utility model discloses a disc-shaped toughened glass forming device, which can solve the problems of the prior art, such as that the short conveying roller only contacts the edge of the disc-shaped toughened glass, the disc-shaped toughened glass is prone to falling off and has low stability, and after the toughened glass is formed, it needs to be conveyed to the subsequent equipment for cooling and forming, and in this conveying process, the toughened glass is prone to deformation, which reduces the quality of the later use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] The utility model discloses a disc-shaped toughened glass forming device, which can solve the problems of the prior art, such as that the short conveying roller only contacts the edge of the disc-shaped toughened glass, the disc-shaped toughened glass is prone to falling off and has low stability, and after the toughened glass is formed, it needs to be conveyed to the subsequent equipment for cooling and forming, and in this conveying process, the toughened glass is prone to deformation, which reduces the quality of the later use.

[0007] Preferably, the tempered glass discharging structure comprises a first motor, the output shaft end of the first motor is fixedly connected with a worm, the two ends of the worm are rotationally connected with the box through bearings, the outer wall of the worm is meshedly connected with a worm wheel, the two ends of the rotating shaft of the worm wheel are fixedly connected with a mold, the inner wall of the mold is fixedly connected with second electric telescopic rods on both sides, the output end of the second electric telescopic rods is fixedly connected with a plate body, and the outer wall of the plate body is attached to the mold.

[0008] Preferably, the outer wall of the first motor is fixedly connected with the box through a support, and the rotating shaft of the worm wheel is rotationally connected with the box through a bearing.

[0009] Preferably, the outer wall of the first sliding rod is slidingly connected with a square plate, and the end of the square plate is fixedly connected with a frame.

[0010] Preferably, the tempered glass cooling structure comprises a second motor, the output shaft end of the second motor is fixedly connected with a threaded rod, the outer wall of the threaded rod is threadedly connected with a threaded seat, the inner wall of the threaded seat is slidingly connected with two first sliding rods, the outer wall of the threaded seat is fixedly connected with a spray head, the left end of the spray head is fixedly communicated with a corrugated pipe, the end of the corrugated pipe is fixedly communicated with a fan, and the outer wall of the fan is fixedly connected with the frame through a support.

[0011] Preferably, the outer wall of the second motor is fixedly connected with the frame through a support, the two ends of the threaded rod are rotationally connected with the frame through bearings, and the two ends of the first sliding rod are fixedly connected with the frame.

[0012] The disc-shaped tempered glass forming device has the beneficial effects that: through the tempered glass discharging structure, the first motor drives the worm to rotate in the box through the bearing, the worm drives the worm wheel to move in the box through the bearing, the mold is driven downward by the worm wheel, when the mold opening corresponds to the conveying structure, the two second electric telescopic rods drive the plate body to reset, the mold is unblocked, the disc-shaped tempered glass falls on the conveying structure, the second electric telescopic rod drives the plate body to block the mold, the circular tempered glass is prevented from falling in advance during discharging, the mold is flipped by the first electric motor, the blocking of the mold is released for discharging, the probability of falling of the circular tempered glass during discharging is effectively reduced, and the stability is improved.

[0013] Through the steel glass cooling structure, the second motor starts to drive the threaded rod to rotate in the frame through the bearing, the threaded rod rotation drives the threaded seat to slide right on the outer wall of the first sliding rod, and then drives the nozzle to move right through the threaded seat, the fan starts to deliver the gas to the nozzle through the corrugated pipe and sprays it on the circular steel glass, and finally drives the nozzle to move through the second motor, and then delivers the gas to the nozzle through the fan and sprays it on the circular steel glass, accelerates the gas flow delivery around the circular steel glass, and then achieves the cooling effect, at the same time, after the circular steel glass is formed, it is cooled and shaped in the first time, reduces the probability of deformation of the circular steel glass in the later delivery, and effectively improves the use quality of the circular steel glass in the later period. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a schematic view of the utility model structure;

[0015] Figure 2 It is Figure 1 a front view of the sectional view;

[0016] Figure 3 It is Figure 2 an enlarged view of A in the figure;

[0017] Figure 4 It is Figure 2 a front view of the sectional view of the frame;

[0018] Figure 5 It is Figure 2 a front view of the sectional view of the mold;

[0019] Figure 6 It is Figure 2 a right view of the sectional view of the box.

[0020] In the figure: 1, steel glass discharge structure, 101, first motor, 102, worm, 103, worm gear, 104, mold, 105, second electric telescopic rod, 106, plate body, 2, steel glass cooling structure, 201, second motor, 202, threaded rod, 203, threaded seat, 204, nozzle, 205, fan, 206, corrugated pipe, 3, frame, 4, box, 5, conveying structure, 6, first sliding rod, 7, first electric telescopic rod, 8, disc. DETAILED DESCRIPTION

[0021] The utility model will be further described below in combination with the drawings:

[0022] Referring to the drawings Figures 1-6The embodiment discloses a disc-shaped toughened glass forming device which comprises a frame 3 and a first electric telescopic rod 7, the upper end of the inner wall of the frame 3 is fixedly connected with the first electric telescopic rod 7, the first electric telescopic rod 7 can meet the working requirement according to actual needs, two box bodies 4 are fixedly connected with the middle part of the inner wall of the frame 3 through supports, a toughened glass discharging structure 1 is arranged on the outer wall of the box body 4, and a toughened glass cooling structure 2 is arranged on the middle part of the left side of the outer wall of the frame 3.

[0023] A conveying structure 5 is installed at the lower end of the inner wall of the frame 3, the conveying structure 5 is composed of a toothed belt, toothed belt pulleys and rotating rollers, a motor is used as a power source, the toothed belt pulleys are driven to rotate by the motor, the toothed belt pulleys drive the remaining toothed belt pulleys to rotate through the toothed belt, the rotating rollers are driven to rotate by the toothed belt pulleys, and then the rotating rollers are used for conveying.

[0024] A disc 8 is fixedly connected with the output end of the first electric telescopic rod 7, a first motor 101 is fixedly connected with the box body 4 through a support, a rotating shaft of a worm wheel 103 is rotatably connected with the box body 4 through a bearing, the worm wheel 103 can rotate in the box body 4 through the bearing, both ends of a worm 102 are rotatably connected with the box body 4 through bearings, the worm 102 can rotate in the box body 4 through the bearings, the outer wall of a plate body 106 is attached to a mold 104, a second motor 201 is fixedly connected with the frame 3 through a support, both ends of a threaded rod 202 are rotatably connected with the frame 3 through bearings, the threaded rod 202 can rotate in the frame 3 through the bearings, and both ends of a first sliding rod 6 are fixedly connected with the frame 3.

[0025] Refer to the attached drawings Figures 1-2 The toughened glass discharging structure 1 comprises the first motor 101, the first motor 101 is a stepping motor, a worm 102 is fixedly connected with the output shaft end of the first motor 101, and the outer wall of the worm 102 is in meshing connection with the worm wheel 103.

[0026] The worm 102 can drive the worm wheel 103 to rotate, the two rotating shafts of the worm wheels 103 are fixedly connected with the mold 104, second electric telescopic rods 105 are fixedly connected with the inner wall of the mold 104 on both sides, the second electric telescopic rods 105 can meet the working requirement according to actual needs, and plate bodies 106 are fixedly connected with the output ends of the second electric telescopic rods 105.

[0027] Refer to the attached drawings Figures 1-4 The toughened glass cooling structure 2 comprises the second motor 201, the second motor 201 is a servo motor, a threaded rod 202 is fixedly connected with the output shaft end of the second motor 201, the second motor 201 can drive the threaded rod 202 to rotate, the outer wall of the threaded rod 202 is in screw connection with a threaded seat 203, and the inner wall of the threaded seat 203 is in sliding connection with the two first sliding rods 6.

[0028] The first slide bar 6 can support the threaded seat 203. The outer wall of the threaded seat 203 is fixedly connected to the nozzle 204. The left end of the nozzle 204 is fixedly connected to the corrugated pipe 206. The end of the corrugated pipe 206 is fixedly connected to the fan 205. The fan 205 can meet the working needs according to actual requirements. The lower end of the outer wall of the fan 205 is fixedly connected to the frame 3 through the bracket.

[0029] Working principle:

[0030] The forming and cooling process of disc-shaped tempered glass:

[0031] When it is necessary to form a disc-shaped tempered glass, an appropriate amount of molten glass raw material is poured into the mold 104. The height of the flat glass raw material will not exceed the lower edge of the plate 106. Then, the external power supply of the first electric telescopic rod 7 is connected. The first electric telescopic rod 7 starts and drives the disc 8 to move downward. In this way, the glass raw material inside the mold 104 can be extruded and formed by the disc 8. Then, the first electric telescopic rod 7 is controlled to drive the disc 8 to reset. The external power supply of the second motor 201 is connected. The second motor 201 starts and drives the threaded rod 202 to rotate in the frame 3 through the bearing. The rotation of the threaded rod 202 drives the threaded seat 203 to slide to the right on the outer wall of the first slide rod 6. Then, the threaded seat 203 drives the nozzle 204 to move to the right and correspond to the formed circular tempered glass. At the same time, the external power supply of the ventilation fan 205 is connected. The fan 205 starts and delivers gas to the nozzle 204 through the corrugated pipe 206 and sprays it onto the circular tempered glass, which accelerates the air flow around the circular tempered glass and achieves a cooling effect.

[0032] Discharge process for disc-shaped tempered glass:

[0033] When the disc-shaped toughened glass is cooled and shaped, the fan 205 is turned off and the second motor 201 is controlled to reverse, so that the spray head 204 is reset, then the external power supply of the two second electric telescopic rods 105 is turned on, the two electric telescopic rods 105 are started to drive the plate body 106 to move relatively, the plate body 106 blocks the two sides above the disc-shaped toughened glass, then the power supply line of the two first motors 101 is connected on the control panel at the same time, the external power supply of the two first motors 101 is turned on at the same time, the first motor 101 is started to drive the worm 102 to rotate in the box body 4 through the bearing, the worm 102 drives the worm gear 103 to move in the box body 4 through the bearing, the mold 104 is driven downward by the worm gear 103, when the opening of the mold 104 corresponds to the conveying structure 5, the two second electric telescopic rods 105 are controlled to drive the plate body 106 to reset, the disc-shaped toughened glass falls on the conveying structure 5 after the mold 104 is blocked, then the conveying structure 5 is started to convey the disc-shaped toughened glass to the subsequent process, when the disc-shaped toughened glass falls on the upper end of the conveying structure 5, the first motor 101 is controlled to reverse to reset the mold 104, then the subsequent disc-shaped toughened glass is shaped in the same way as the above working mode.

[0034] Although the utility model has been illustrated and described by referring to the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details can be made within the scope of the claims.

Claims

1. A disc-shaped toughened glass forming device, comprising a frame (3) and a first electric telescopic rod (7), the inner wall upper end of the frame (3) is fixedly connected with the first electric telescopic rod (7), characterized in that: The middle part of the inner wall of the frame (3) is fixedly connected with two boxes (4) through supports, the outer wall of the box (4) is provided with a tempered glass discharging structure (1), the left middle part of the outer wall of the frame (3) is provided with a tempered glass cooling structure (2), the lower end of the inner wall of the frame (3) is provided with a conveying structure (5), and the output end of the first electric telescopic rod (7) is fixedly connected with a disc (8).

2. The disc-shaped toughened glass forming apparatus according to claim 1, wherein: The tempered glass discharging structure (1) comprises a first motor (101), the output shaft end of the first motor (101) is fixedly connected with a worm (102), the outer wall of the worm (102) is meshed and connected with a worm wheel (103), the rotating shaft ends of the two worm wheels (103) are fixedly connected with a mold (104), the inner wall of the mold (104) is fixedly connected with a second electric telescopic rod (105) on both sides, and the output end of the second electric telescopic rod (105) is fixedly connected with a plate body (106).

3. The disc-shaped toughened glass forming apparatus according to claim 2, wherein: The outer wall of the first motor (101) is fixedly connected with the box (4) through supports, and the rotating shaft of the worm wheel (103) is rotatably connected with the box (4) through a bearing.

4. The disc-shaped toughened glass forming apparatus according to claim 2, wherein: The both ends of the worm (102) are rotatably connected with the box (4) through bearings, and the outer wall of the plate body (106) is attached to the mold (104).

5. The disc-shaped toughened glass forming apparatus according to claim 1, wherein: The tempered glass cooling structure (2) comprises a second motor (201), the output shaft end of the second motor (201) is fixedly connected with a threaded rod (202), the outer wall of the threaded rod (202) is threadedly connected with a threaded seat (203), the inner wall of the threaded seat (203) is slidably connected with two first sliding rods (6), the outer wall of the threaded seat (203) is fixedly connected with a spray head (204), the left end of the spray head (204) is fixedly communicated with a corrugated pipe (206), the distal end of the corrugated pipe (206) is fixedly communicated with a fan (205), and the outer wall of the fan (205) is fixedly connected with the frame (3) through supports.

6. The disc-shaped toughened glass forming apparatus according to claim 5, wherein: The outer wall of the second motor (201) is fixedly connected with the frame (3) through supports, the both ends of the threaded rod (202) are rotatably connected with the frame (3) through bearings, and the both ends of the first sliding rod (6) are fixedly connected with the frame (3).

Citation Information

Patent Citations

  • Disc-shaped tempered glass forming device

    CN221854467U