Fertilizer fermentation tank turning device
By introducing a cleaning and collection mechanism into the turning device, the problem of guide rail wear was solved, and the stability and efficiency of the device were improved.
Patent Information
- Application Number
- CN202423190157.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing mechanical composting devices, fertilizer accumulation on the guide rails leads to accelerated wear of the guide rails, affecting the frictional resistance between the rollers and the guide rails, resulting in unstable movement and shortened equipment lifespan.
A fertilizer fermentation tank turning device was designed, which includes a cleaning mechanism and a collection mechanism. The cleaning mechanism cleans the guide rails with cleaning rollers, and the collection mechanism is used to collect the cleaned fertilizer, reduce the accumulation on the guide rails, and ensure smooth movement of the rollers.
It effectively reduces fertilizer accumulation on the guide rails, reduces wear on the guide rails, improves the stability and service life of the turning device, and increases turning efficiency.
Smart Images
Figure CN223660001U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fertilizer fermentation technical field especially relates to a fertilizer fermentation tank heap turning device. BACKGROUND
[0002] Fertilizer fermentation tank heap turning is the key link in the fertilizer production process, aims at through turning fertilizer heap, promotes the even fermentation of fertilizer, promotes fermentation efficiency and product quality, and the common heap turning mode includes manual heap turning and mechanical heap turning.
[0003] When operating, the uppermost console will improve the movement of the roller along the guide rail, the workbench drives the corresponding stirring equipment to stir, so as to achieve the effect of heap turning, thereby improving the overall fermentation efficiency of fertilizer.
[0004] During the heap turning process, part of the fertilizer will splash, and then fall on the guide rail. The accumulation of fertilizer on the guide rail will increase the frictional resistance between the roller and the guide rail. When the roller rolls or slides on the guide rail, the originally smooth movement becomes blocked, causing the movable table to move slowly and unstably, affecting the heap turning rhythm and efficiency. Over a long period of time, it may also exacerbate the wear of the roller and the guide rail, shorten its service life. Therefore, a fertilizer fermentation tank heap turning device is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a fertilizer fermentation tank heap turning device, which aims at improving the problem that the accumulation of fertilizer on the guide rail in the prior art will accelerate the wear of the guide rail and reduce the service life of the guide rail.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a fertilizer fermentation tank heap turning device, including fermentation tank, the top end of fermentation tank is fixedly connected with guide rail, the top end of fermentation tank is provided with movable table, the bottom end of movable table is rotatably connected with roller, the left and right sides of movable table are both provided with cleaning mechanism;
[0007] The cleaning mechanism includes a support block, the bottom end of the support block is fixedly connected with a connecting plate, the lower outer wall of the connecting plate is fixedly connected with a protection plate, the inner walls of the connecting plate and the protection plate are both rotatably connected with rotating shafts, the outer walls of the rotating shafts are detachably installed with cleaning rollers, the outer walls of the cleaning rollers are threadedly connected with bolts, and the outer wall of the fermentation tank is provided with a collecting mechanism.
[0008] Further description of the above technical scheme:
[0009] The bottom end of the roller is rotatably and slidably connected to the top end of the guide rail, the outer wall of the rotating shaft is drivingly connected to the outer end protrusion of the roller through a belt, and the inner side wall of the cleaning roller contacts the outer arc surface of the rotating shaft.
[0010] As a further description of the above technical solutions:
[0011] The support blocks are provided in four groups, and the outer walls of the four groups of support blocks are fixedly connected to the left and right sides of the movable table.
[0012] As a further description of the above technical solutions:
[0013] The lower side wall of the cleaning roller is fixedly connected with a positioning block, and the top end of the positioning block is inserted into the inner wall of the bottom end of the rotating shaft.
[0014] As a further description of the above technical solutions:
[0015] The collecting mechanism comprises a collecting box, the bottom end of the collecting box is rotatably connected with a support plate, the inner wall of the support plate is elastically connected with a limiting plate through a connecting spring, and the outer wall of the limiting plate is fixedly connected with a protective plate.
[0016] As a further description of the above technical solutions:
[0017] The outer wall of the collecting box is fixedly connected to the outer wall of the fermentation tank.
[0018] As a further description of the above technical solutions:
[0019] One end of the connecting spring is fixedly connected to the top end of the limiting plate, the other end of the connecting spring is fixedly connected to the bottom end inner wall of the support plate, and the outer wall of the limiting plate is slidingly connected to the inner wall of the connecting spring.
[0020] As a further description of the above technical solutions:
[0021] The outer wall of the limiting plate is inserted into the bottom end inner wall of the collecting box, and the limiting plate is provided in an L shape.
[0022] The utility model has the following beneficial effects:
[0023] 1、The utility model discloses a cleaning mechanism for guide rail, which comprises a movable table, a rotating shaft, a cleaning roller and a collecting mechanism.
[0024] 2、The utility model discloses a collecting mechanism for guide rail, which comprises a movable table, a rotating shaft, a cleaning roller and a collecting mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a kind of whole three-dimensional schematic view of the fertilizer fermentation tank turning device of the utility model;
[0026] Figure 2 It is the enlarged structure schematic view of place A of the fertilizer fermentation tank turning device of the utility model;
[0027] Figure 3 It is the internal section schematic view of protection plate of the fertilizer fermentation tank turning device of the utility model;
[0028] Figure 4 It is the whole three-dimensional schematic view of cleaning roller of the fertilizer fermentation tank turning device of the utility model;
[0029] Figure 5 It is the whole three-dimensional schematic view of bottom end of rotating shaft of the fertilizer fermentation tank turning device of the utility model;
[0030] Figure 6 It is the whole three-dimensional schematic view of support plate of the fertilizer fermentation tank turning device of the utility model;
[0031] Figure 7 It is the internal section schematic view of support plate of the fertilizer fermentation tank turning device of the utility model.
[0032] Legend:
[0033] 1, fermentation tank, 2, movable table, 3, guide rail, 4, cleaning mechanism, 401, support block, 402, cleaning roller, 403, connecting plate, 404, protection plate, 405, rotating shaft, 406, belt, 407, positioning block, 408, bolt, 5, roller, 6, collection mechanism, 601, collection box, 602, support plate, 603, limiting plate, 604, connecting spring, 605, protection plate. Specific implementation
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0035] Refer to Figures 1-3The utility model provides a kind of embodiment: a fertilizer fermentation tank turns over device, the top of fermentation tank 1 is fixedly connected with guide rail 3, fermentation tank 1 is used for fertilizer fermentation, the top of fermentation tank 1 is provided with movable platform 2, the bottom of movable platform 2 is rotatably connected with gyro wheel 5, the bottom of movable platform 2 is provided with stirring tooth, to this can be carried out to the fertilizer of accumulation and is turned over to operate, and by motor drive, this is prior art and not too much explanation, movable platform 2 The left and right sides of both sides are provided with cleaning mechanism 4;By cleaning mechanism 4 can further be cleaned to guide rail 3, to reduce the corresponding fertilizer attached on guide rail 3.
[0036] Refer to Figures 3-5 , cleaning mechanism 4 includes support block 401, the bottom of support block 401 is fixedly connected with connecting plate 403, support block 401 can support connecting plate 403, the lower outer wall of connecting plate 403 is fixedly connected with protection plate 404, the inner wall of connecting plate 403 and protection plate 404 is rotatably connected with rotating shaft 405, protection plate 404 can play the role of protection, the outer wall of rotating shaft 405 is detachably installed with cleaning roller 402, rotating shaft 405 is rotated to drive cleaning roller 402 to rotate, to achieve cleaning effect, and cleaning roller 402 is rotatably connected by two groups of semicircular rings, the outer wall of semicircular ring is provided with cleaning brush, the outer wall of cleaning roller 402 is screw-threaded with bolt 408, cleaning roller 402 can be fixed by the setting of bolt 408, the outer wall of fermentation tank 1 is provided with collection mechanism 6, and the fertilizer falling outside the outer end of fermentation tank 1 can be collected by collection mechanism 6.
[0037] Refer to Figures 2-3 And Figure 5 , the bottom of gyro wheel 5 is rotatably and slidably connected on the top of guide rail 3, guide rail 3 can guide gyro wheel 5, so that it can only move horizontally, this is prior art and not too much explanation, the outer wall of rotating shaft 405 is drivingly connected on the outer end protrusion of gyro wheel 5 by belt 406, rotating shaft 405 is rotated by the rotation of gyro wheel 5, the inner side wall of cleaning roller 402 contacts the outer arc surface of rotating shaft 405, and the two contact to achieve the purpose of disassembly and replacement, support block 401 is provided with four groups, the outer wall of four groups of support block 401 is fixedly connected on the left and right sides of movable platform 2, movable platform 2 can support and fix support block 401, the lower side wall of cleaning roller 402 is fixedly connected with positioning block 407, the top of positioning block 407 is inserted into the bottom inner wall of rotating shaft 405, the bottom of rotating shaft 405 is provided with square groove, so that it can be inserted and fixed with positioning block 407, and the two insertion achieves the purpose of prepositioning.
[0038] Refer to Figure 1 、 Figure 6 And Figure 7The collecting mechanism 6 comprises a collecting box 601 capable of collecting the fertilizer falling out of the outer end of the fermentation tank 1, and the upper and lower ends of the collecting box 601 are provided with hollow structures, so as to facilitate the discharge or discharge of the fertilizer. The bottom end of the collecting box 601 is rotatably connected with a supporting plate 602 capable of closing the bottom end of the collecting box 601. The inner wall of the supporting plate 602 is elastically connected with a limiting plate 603 through a connecting spring 604. The limiting plate 603 is capable of limiting and fixing the supporting plate 602 in the initial state, i.e. the horizontal state. The outer wall of the limiting plate 603 is fixedly connected with a protective plate 605. The protective plate 605 is capable of reducing the entry of dust into the inside of the supporting plate 602.
[0039] With reference to Figures 6-7 The outer wall of the collecting box 601 is fixedly connected with the outer wall of the fermentation tank 1, and the fermentation tank 1 is capable of fixedly supporting the collecting box 601. One end of the connecting spring 604 is fixedly connected with the top end of the limiting plate 603, and the other end of the connecting spring 604 is fixedly connected with the bottom end inner wall of the supporting plate 602. The outer wall of the limiting plate 603 is slidably connected with the inner wall of the connecting spring 604. The limiting plate 603 has the functions of resetting and limiting through the elasticity of the connecting spring 604. The outer wall of the limiting plate 603 is inserted into the bottom end inner wall of the collecting box 601. The two are inserted to limit the supporting plate 602 in the horizontal state. The limiting plate 603 is provided in an L shape. The L shape is arranged to allow the limiting plate 603 to move away from the supporting plate 602.
[0040] Working principle: when the motor is started, the motor drives the stirring teeth at the bottom end of the movable table 2 to operate. The movable table 2 moves smoothly in the horizontal direction on the guide rail 3 at the top end of the fermentation tank 1 by relying on the bottom end rollers 5. With the movement of the movable table 2, the stirring teeth penetrate into the fertilizer pile, break up and turn the caked fertilizer, so that the components of the fertilizer are uniformly mixed, the fermentation process is promoted to proceed efficiently, and the fermentation quality of the fertilizer is ensured. While the movable table 2 moves along the guide rail 3, the rollers 5 rotate. Since the outer wall of the rotating shaft 405 is drivingly connected with the outer end protrusion of the roller 5 through the belt 406, the rotating kinetic energy of the roller 5 is transmitted to the rotating shaft 405 to drive the rotating shaft 405 to rotate. When the rotating shaft 405 rotates, the outer wall of the detachably installed cleaning roller 402 rotates, and the cleaning brush arranged on the outer side of the semicircular ring starts to work. The cleaning brush closely adheres to the surface of the guide rail 3 to brush off the fertilizer particles attached to the guide rail 3, so as to prevent the fertilizer from being accumulated too much to affect the operation of the rollers 5, maintain the cleanliness of the guide rail 3, and ensure the smooth movement of the movable table 2 without any obstruction. When the cleaning roller 402 needs to be replaced, the bolt 408 is unscrewed, and the positioning block 407 and the bottom end square groove of the rotating shaft 405 are inserted into the pre-positioning structure to conveniently detach the cleaning roller 402, replace the new roller, and operate simply and conveniently.
[0041] When the guide rail 3 is cleaned, some of the fertilizer brushed off will scatter outside the fermentation tank 1, at which time the collection mechanism 6 plays a key role, the collection box 601 provides a containing space for the scattered fertilizer by virtue of the hollow design of its upper and lower ends, in the initial state, the supporting plate 602 is in the horizontal closed position under the synergistic action of the connecting spring 604 and the limiting plate 603, the L-shaped structure of the limiting plate 603 is stably inserted into the inner wall at the bottom end of the collection box 601, the outward elastic force of the connecting spring 604 makes the limiting plate 603 firmly clamped, preventing the supporting plate 602 from accidentally opening; when the fertilizer in the collection box 601 needs to be cleaned, a collection barrel is placed at the bottom end of the collection box 601, the protective plate 605 is moved inward to drive the limiting plate 603 to overcome the elastic force of the connecting spring 604, so that the limiting plate 603 is separated from the inner wall at the bottom end of the collection box 601, at which time the supporting plate 602 is opened by manually overturning and rotating around the connecting point, and is in a vertical state, the fertilizer can be smoothly discharged from the collection box 601, after the cleaning work is completed, the supporting plate 602 is loosened and then reset to a horizontal state, the protective plate 605 and the connecting spring 604 are reset, the supporting plate 602 is again limited and fixed, and the collection of scattered fertilizer is continuously prepared.
[0042] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A fertilizer fermentation tank turning device, comprising a fermentation tank (1), characterized in that: The top of the fermentation tank (1) is fixedly connected to a guide rail (3), and the top of the fermentation tank (1) is provided with a movable platform (2). The bottom of the movable platform (2) is rotatably connected to a roller (5), and cleaning mechanisms (4) are provided on both the left and right sides of the movable platform (2). The cleaning mechanism (4) includes a support block (401), a connecting plate (403) is fixedly connected to the bottom end of the support block (401), a protective plate (404) is fixedly connected to the lower outer wall of the connecting plate (403), a rotating shaft (405) is rotatably connected to the inner wall of both the connecting plate (403) and the protective plate (404), a cleaning roller (402) is detachably installed on the outer wall of the rotating shaft (405), a bolt (408) is threadedly connected to the outer wall of the cleaning roller (402), and a collection mechanism (6) is provided on the outer wall of the fermentation tank (1).
2. The fertilizer fermentation tank turning device according to claim 1, characterized in that: The bottom end of the roller (5) rotates and slides on the top end of the guide rail (3). The outer wall of the rotating shaft (405) is connected to the outer end protrusion of the roller (5) via a belt (406). The inner side wall of the cleaning roller (402) contacts the outer arc surface of the rotating shaft (405).
3. The fertilizer fermentation tank turning device according to claim 1, characterized in that: The support block (401) is provided in four sets, and the outer walls of the four sets of support blocks (401) are respectively fixedly connected to the left and right sides of the movable platform (2).
4. The fertilizer fermentation tank turning device according to claim 1, characterized in that: A positioning block (407) is fixedly connected to the lower side wall of the cleaning roller (402), and the top end of the positioning block (407) is inserted into the bottom inner wall of the rotating shaft (405).
5. The fertilizer fermentation tank turning device according to claim 1, characterized in that: The collection mechanism (6) includes a collection box (601), the bottom end of which is rotatably connected to a support plate (602). The inner wall of the support plate (602) is elastically connected to a limit plate (603) via a connecting spring (604), and the outer wall of the limit plate (603) is fixedly connected to a protective plate (605).
6. The fertilizer fermentation tank turning device according to claim 5, characterized in that: The outer wall of the collection box (601) is fixedly connected to the outer wall of the fermentation tank (1).
7. The fertilizer fermentation tank turning device according to claim 5, characterized in that: One end of the connecting spring (604) is fixedly connected to the top of the limiting plate (603), and the other end of the connecting spring (604) is fixedly connected to the inner wall of the bottom end of the support plate (602). The outer wall of the limiting plate (603) is slidably connected to the inner wall of the connecting spring (604).
8. The fertilizer fermentation tank turning device according to claim 5, characterized in that: The outer wall of the limiting plate (603) is inserted into the bottom inner wall of the collection box (601), and the limiting plate (603) is L-shaped.