Molecular film agricultural compost turning and ventilating integrated device

By designing turning rods and aeration pipes, the problems of uneven soil turning and insufficient aeration were solved, achieving efficient, stable, and safe composting fermentation and ensuring improved compost quality.

CN223660007UActive Publication Date: 2025-12-12SHANDONG TIANMU ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202423220653.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-12
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing integrated molecular membrane agricultural composting turning and aeration devices have shortcomings in soil turning structure and aeration effect, resulting in low composting fermentation efficiency, affecting compost quality and prolonging the fermentation cycle.

Method used

A molecular membrane agricultural compost turning and aeration integrated device was designed, which includes a turning rod and an aeration pipe. The rotation of the turning rod achieves uniform mixing, the aeration pipe provides sufficient oxygen, and the air flow is precisely controlled by an electronic valve. The pore size of the molecular membrane controls the entry of debris and pests.

Benefits of technology

It improves composting fermentation efficiency, ensures the uniformity and safety of the composting process, promotes microbial growth, accelerates the composting decomposition process, and reduces operational difficulty and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses and provides a molecular film agricultural compost turning and ventilating integrated device which comprises a stacking tank, a molecular film is movably installed at the top end of the stacking tank, a plurality of sets of motors are fixedly installed on the outer surface of one side of the stacking tank, and one end of each motor is connected with a turning rod. According to the utility model, uniform mixing of compost materials is ensured through rotation operation of the turning rods, so that the fermentation efficiency is remarkably improved, and the composting process is more efficient and stable.
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Description

Technical Field

[0001] This utility model relates to the field of composting fermentation technology, specifically to an integrated device for molecular membrane agricultural composting turning and aeration. Background Technology

[0002] In the current field of agricultural composting and fermentation technology, integrated molecular membrane agricultural composting turning and aeration devices have been widely used. However, these devices still have some shortcomings in practical applications.

[0003] First, the lack of an effective turning structure is a significant problem. Proper turning during composting ensures uniform mixing of compost materials, thereby improving fermentation efficiency. However, existing equipment often performs poorly in turning, failing to fully meet practical needs. Uneven turning not only affects the quality of the compost but also prolongs the fermentation cycle and increases production costs.

[0004] Secondly, the imperfections in the aeration mechanism are a major drawback of existing devices. Aeration is an indispensable part of the composting process, helping to provide oxygen, promote the growth and reproduction of microorganisms, and thus accelerate the decomposition process. However, many existing integrated molecular membrane agricultural composting turning and aeration devices are inadequate in terms of aeration, resulting in unsatisfactory aeration effects and limiting the efficiency of composting fermentation. Utility Model Content

[0005] (I) Purpose of the utility model

[0006] In view of this, the purpose of this utility model is to propose an integrated device for turning and aerating molecular membrane agricultural compost, which solves the problems mentioned in the background above.

[0007] (II) Technical Solution

[0008] An integrated device for turning and aerating molecular membrane agricultural compost includes a stacking trough. A molecular membrane is movably installed at the top of the stacking trough. Multiple sets of motors are fixedly installed on one outer surface of the stacking trough, and one end of each motor is connected to a turning rod. One end of each turning rod is connected to a bearing seat, which is installed on the other outer surface of the stacking trough. Multiple sets of aeration pipes are provided at the bottom of the stacking trough, and each aeration pipe extends through one outer surface of the stacking trough. One end of each aeration pipe is connected to a guide pipe, and one end of the guide pipe is connected to a connecting pipe. One end of the connecting pipe is connected to an aeration pump.

[0009] Preferably, an electronic valve is provided on the outer surface of the connecting pipe.

[0010] Preferably, multiple sets of fixing rings are fixedly installed on the outer surface of each set of aeration pipes, and the bottom end of each set of fixing rings is connected to a fixing rod, which is fixedly connected to the bottom end of the inner wall of the stacking trough.

[0011] Preferably, a temperature sensor and a pressure sensor are provided on the outer surface of the other side of the stacking trough.

[0012] Preferably, the top of the stacking trough is made of metal.

[0013] Preferably, the molecular membrane is connected to the top of the stacking trough by multiple sets of magnetic pressure blocks.

[0014] Preferably, the pore size of the molecular membrane is between 0.0 and 0.0 micrometers.

[0015] As can be seen from the above technical solutions, this application has the following beneficial effects:

[0016] 1. This utility model ensures uniform mixing of compost materials through the rotation of the turning rod, significantly improving fermentation efficiency and making the composting process more efficient and stable. Furthermore, the precise control of the molecular membrane pore size (0.15-0.2 micrometers) effectively blocks the intrusion of large debris and pests, while ensuring adequate permeability of gas and liquid, creating a safe and pure environment for composting fermentation.

[0017] 2. This utility model starts working by driving an aeration pump, which delivers sufficient oxygen into the compost through multiple evenly distributed aeration pipes, promoting the growth and reproduction of microorganisms and thus accelerating the decomposition process of compost. The flexible adjustment function of the electronic valve allows for precise control of air flow as needed, further optimizing the aeration effect and ensuring the high efficiency and stability of compost fermentation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention;

[0020] Figure 3 This is a schematic diagram of the first explosive structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the second explosive structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the third explosive structure of this utility model.

[0023] In the diagram: 1. Stacking trough; 2. Molecular membrane; 3. Magnetic pressure block; 4. Temperature sensor; 5. Pressure sensor; 6. Guide pipe; 7. Connecting pipe; 8. Electronic valve; 9. Aeration pump; 111. Bearing seat; 112. Motor; 211. Turning rod; 212. Fixing ring; 213. Fixing rod; 214. Aeration pipe. Detailed Implementation

[0024] The following description is exemplary in nature and is not intended to limit the scope, application, or use of this disclosure. It should be understood that in all these figures, the same or similar reference numerals indicate the same or similar parts and features. The figures are merely schematic representations of the concept and principles of embodiments of this disclosure and do not necessarily show the specific dimensions and scale of the various embodiments of this disclosure. Certain details or structures of embodiments of this disclosure may be exaggerated in particular portions of certain figures.

[0025] Please see Figure 1-5 One embodiment provided by this utility model:

[0026] A molecular membrane agricultural composting turning and aeration integrated device includes a stacking trough 1, a molecular membrane 2 movably installed at the top of the stacking trough 1, multiple sets of motors 112 fixedly installed on one side of the outer surface of the stacking trough 1, and one end of each set of motors 112 connected to a turning rod 211. One end of each turning rod 211 is connected to a bearing seat 111, and the bearing seat 111 is installed on the other side of the outer surface of the stacking trough 1. Multiple sets of aeration pipes 214 are provided at the bottom of the stacking trough 1, and each set of aeration pipes 214 penetrates one end of the outer surface of the stacking trough 1. One end of each set of aeration pipes 214 is connected to a guide pipe 6, and one end of the guide pipe 6 is connected to a connecting pipe 7. One end of the connecting pipe 7 is connected to an aeration pump 9.

[0027] Furthermore, an electronic valve 8 is installed on the outer surface of the connecting pipe 7. The electronic valve 8 allows for more precise and flexible control of the aeration process. By adjusting the opening of the electronic valve 8, the airflow entering the composting tank can be precisely controlled, thereby adjusting the aeration rate according to the actual needs of composting fermentation.

[0028] Furthermore, multiple sets of fixing rings 212 are fixedly installed on the outer surface of each set of aeration pipes 214, and the bottom end of each set of fixing rings 212 is connected to a fixing rod 213. The fixing rod 213 is fixedly connected to the bottom end of the inner wall of the stacking tank 1. This structure ensures the stability and firmness of the aeration pipes 214 within the stacking tank 1. The design of the fixing rings 212 and fixing rods 213 prevents the aeration pipes from shifting or being damaged due to material movement or pressure changes during composting, thereby ensuring the continuity and reliability of the aeration effect.

[0029] Furthermore, a temperature sensor 4 and a pressure sensor 5 are installed on the outer surface of the other side of the composting tank 1. The installation of the temperature sensor 5 and the pressure sensor 4 makes the monitoring of the composting fermentation process more comprehensive and accurate. By monitoring the temperature and pressure changes in the composting tank in real time, fermentation conditions can be detected and adjusted in a timely manner to avoid the adverse effects of overheating, overpressure and other factors on compost quality.

[0030] Furthermore, the top of the stacking trough 1 is made of metal so that it can be attracted to the magnetic pressure block 3.

[0031] Furthermore, the molecular membrane 2 is connected to the top of the stacking tank 1 via multiple sets of magnetic clamping blocks 3. The design of the magnetic clamping blocks 3 makes fixing the molecular membrane simpler and faster. Without the need for complex fixing devices or tools, the molecular membrane can be easily covered and fixed onto the stacking tank. This connection method not only improves work efficiency but also reduces operational difficulty and cost.

[0032] Furthermore, the pore size of the molecular membrane 2 is between 0.15 and 0.2 micrometers, which helps to achieve good gas exchange and liquid permeation control. On the one hand, it allows necessary gases such as oxygen to enter the composting tank, providing an adequate oxygen supply for microorganisms; on the other hand, it can effectively block the entry of large debris, pests, and harmful microorganisms, protecting the purity and safety of the composting process.

[0033] Working principle: First, the agricultural materials to be fermented are poured into the composting trough 1. Then, the molecular membrane 2 is placed over the top of the composting trough 1 and firmly attached to the top of the trough 1 using multiple sets of magnetic clamping blocks 3, ensuring the molecular membrane 2 is securely fixed to the trough 1. The pore size of the molecular membrane 2 is between 0.15 and 0.2 micrometers, effectively controlling the permeation of gas and liquid while preventing large debris and pests from entering the compost.

[0034] Next, the motor 112 is started. The motor 112 drives the turning rod 211 to rotate. The turning rod 211 rotates stably in the stacking trough 1 through the support of the bearing seat 111, thereby turning and mixing the material. This step helps to ensure that the compost material is mixed evenly and improves fermentation efficiency.

[0035] During the composting fermentation process, temperature sensor 4 and pressure sensor 5 continuously monitor the temperature and pressure changes within the composting tank 1. When the temperature and pressure reach preset values, the sensors send signals to the control cabinet, which then drives the aeration pump 9 to start operating. The aeration pump 9 delivers air to multiple sets of aeration pipes 214 via connecting pipe 7 and guide pipe 6. The aeration pipes 214 are evenly distributed at the bottom of the composting tank 1 and are fixedly connected to the bottom of the inner wall of the composting tank 1 via fixing ring 212 and fixing rod 213 to ensure uniform and stable aeration.

[0036] During aeration, air enters the composting tank 1 through aeration pipe 214, providing sufficient oxygen for composting, promoting the growth and reproduction of microorganisms, and thus accelerating the decomposition process. Simultaneously, electronic valve 8 can adjust the airflow in connecting pipe 7 as needed to further control the aeration effect.

[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A molecular membrane agricultural composting turning and aeration integrated device, comprising a stacking trough (1), characterized in that: A molecular membrane (2) is movably installed at the top of the stacking trough (1). Multiple sets of motors (112) are fixedly installed on one side of the outer surface of the stacking trough (1), and one end of each set of motors (112) is connected to a turning rod (211). One end of the turning rod (211) is connected to a bearing seat (111), and the bearing seat (111) is installed on the other side of the outer surface of the stacking trough (1). Multiple sets of aeration pipes (214) are provided at the bottom of the stacking trough (1), and all sets of aeration pipes (214) penetrate one end of the outer surface of the stacking trough (1). One end of each set of aeration pipes (214) is connected to a guide pipe (6), and one end of the guide pipe (6) is connected to a connecting pipe (7). One end of the connecting pipe (7) is connected to an aeration pump (9).

2. The integrated molecular membrane agricultural composting turning and aeration device according to claim 1, characterized in that: An electronic valve (8) is provided on the outer surface of the connecting pipe (7).

3. The integrated molecular membrane agricultural composting turning and aeration device according to claim 1, characterized in that: Multiple sets of fixing rings (212) are fixedly installed on the outer surface of the multiple sets of aeration pipes (214), and the bottom end of the multiple sets of fixing rings (212) is connected to a fixing rod (213), which is fixedly connected to the bottom end of the inner wall of the stacking trough (1).

4. The integrated molecular membrane agricultural composting turning and aeration device according to claim 1, characterized in that: A temperature sensor (4) and a pressure sensor (5) are provided on the outer surface of the other side of the stacking tank (1).

5. The integrated molecular membrane agricultural composting turning and aeration device according to claim 1, characterized in that: The top of the stacking trough (1) is made of metal.

6. The integrated molecular membrane agricultural composting turning and aeration device according to claim 1, characterized in that: The molecular membrane (2) is connected to the top of the stacking tank (1) by multiple sets of magnetic pressure blocks (3).

7. The integrated molecular membrane agricultural composting turning and aeration device according to claim 1, characterized in that: The pore size of the molecular membrane (2) is between 0.15 and 0.2 micrometers.