Anti-explosion splashing type hot galvanizing pool
By introducing a protective frame structure driven by a worm gear reducer motor into the hot-dip galvanizing bath, the problem of zinc splashing during the galvanizing process is solved, enabling effective recovery and observation of the zinc liquid and convenient cleaning operations.
Patent Information
- Application Number
- CN202520161765.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing hot-dip galvanizing baths are prone to zinc explosions during the galvanizing process, causing molten zinc to splash onto the outside, resulting in waste and safety hazards.
An explosion-proof hot-dip galvanizing tank was designed. A worm gear reducer motor drives the protective frame to rise to block the zinc liquid from splashing. The zinc liquid is then returned to the tank through a cleaning frame. Combined with heat-resistant glass for observation and easy disassembly, the waste of zinc liquid is reduced.
It effectively prevents zinc molten metal from splashing, reduces waste, and facilitates observation and cleaning, thus improving safety and efficiency.
Smart Images

Figure CN223660167U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hot galvanizing technical field, concretely is a kind of anti-explosion splashing hot galvanizing pool. BACKGROUND
[0002] Hot galvanizing is a common processing technology, for the surface of metal workpiece is plated with zinc processing, to play the role of beautiful, rustproof, anticorrosion etc., currently, in hot galvanizing process, it is usually through hanger to be hung in galvanizing pool, carries out zinc plating treatment, when zinc explosion occurs in the process of galvanizing, and the existing galvanizing pool is open structure, after zinc explosion, it can cause zinc liquid splashing to the outside of galvanizing pool, causes the loss waste of zinc, and there is certain security risk, for the above situation, on the basis of existing hot galvanizing pool, carry out technical innovation. SUMMARY
[0003] The utility model aims at providing a kind of anti-explosion splashing hot galvanizing pool to solve the problems raised in the above background.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of anti-explosion splashing hot galvanizing pool, comprising:
[0005] Hot galvanizing pool, the bottom of the hot galvanizing pool is uniformly provided with support leg, the top of the hot galvanizing pool is provided with receiving groove, the left and right sides of the receiving groove are both provided with a group of sliding grooves, the receiving groove is provided with protective frame, the top of the hot galvanizing pool is provided with cleaning frame, the outer side wall of the cleaning frame is attached with the inner side wall of protective frame, the inner side wall top of the cleaning frame is designed as inclined plane, the front and rear sides of the protective frame are both uniformly provided with mounting port, the front and rear sides of the inner side wall of the protective frame are both uniformly provided with observation port, the mounting port is communicated with observation port, the outer side wall of the hot galvanizing pool is placed with drive assembly, the mounting port is placed with observation assembly.
[0006] Preferably, the drive assembly includes screw, two groups of screw are symmetrically distributed left and right, in two groups of screw, the top of right screw is provided with worm gear and worm reduction motor, the bottom of two groups of screw is provided with a group of synchronous pulley, the outer side wall of two groups of synchronous pulley is sleeved with synchronous belt, the outer side wall of screw is screwed with internal thread sliding block, the outer side wall of screw is uniformly provided with two groups of limit ring.
[0007] Preferably, the hot galvanizing tank is located between two groups of screws, the two groups of inner threaded sliders are arranged on the left and right sides of the protective frame respectively, the worm gear reduction motor is arranged on the right side of the hot galvanizing tank, the inner threaded slider is arranged in the sliding groove of the hot galvanizing tank, the left side of the hot galvanizing tank is uniformly provided with two groups of second supporting sleeves, the right side of the hot galvanizing tank is uniformly provided with two groups of first supporting sleeves, the inner side wall of the second supporting sleeve and the first supporting sleeve is provided with a group of annular limiting grooves, and the synchronous belt is located below the hot galvanizing tank.
[0008] Preferably, among the two groups of screws, the screw located on the left is arranged in the second supporting sleeve, among the two groups of screws, the screw located on the right is arranged in the first supporting sleeve, among the two groups of screws, the limiting ring of the outer side wall of the left screw is arranged in the annular limiting groove of the second supporting sleeve, and among the two groups of screws, the limiting ring of the outer side wall of the right screw is arranged in the annular limiting groove of the first supporting sleeve.
[0009] Preferably, the observation assembly comprises a mounting frame, the inner side wall of the mounting frame is provided with heat-resistant glass, the front side of the mounting frame is provided with a avoiding groove, the avoiding groove is provided with a pull rod, the rear side of the mounting frame is uniformly embedded with aluminum-nickel-cobalt magnets, the outer side wall of the mounting frame is uniformly provided with mounting holes, the mounting holes are provided with nickel-based alloy springs, and the outer side wall of the nickel-based alloy spring is provided with a round head bolt.
[0010] Preferably, the mounting frame is arranged in the mounting port of the protective frame, the rear side of the inner side wall of the mounting port is uniformly embedded with iron blocks, the iron blocks and the aluminum-nickel-cobalt magnets are magnetically attracted to each other, the inner side wall of the mounting port is uniformly provided with positioning holes, the round head part of the round head bolt is inserted into the positioning hole, and the heat-resistant glass is arranged in the observation port of the protective frame.
[0011] Compared with the prior art, the utility model has the advantages of the following:
[0012] The utility model discloses a worm gear reduction motor drives the protective frame to move upwards, when zinc explosion occurs in the hot galvanizing tank, the splashed zinc liquid can splash on the protective frame, thereby achieving the effect of preventing splashing, when the protective frame moves downwards and resets, the zinc liquid splashed on the inner side of the protective frame and the heat-resistant glass can be scraped off by the cleaning frame and flow back to the hot galvanizing tank along the inclined surface of the cleaning frame, thereby reducing the waste of zinc liquid.
[0013] The heat-resistant glass can be used to observe the galvanizing condition in the hot galvanizing tank, the mounting frame and the heat-resistant glass can be directly pulled outwards for disassembly through the pull rod, thereby facilitating the cleaning of the heat-resistant glass and ensuring the use effect of the heat-resistant glass. ACCURACY OF DRAWINGS
[0014] Figure 1The utility model discloses a structure diagram of a splash-proof hot galvanizing pool,
[0015] Figure 2 The utility model discloses a first front view of a splash-proof hot galvanizing pool,
[0016] Figure 3 The utility model discloses a second front view of a splash-proof hot galvanizing pool,
[0017] Figure 4 The utility model discloses a right side view of a splash-proof hot galvanizing pool,
[0018] Figure 5 The utility model discloses Figure 4 The utility model discloses
[0019] In the drawing: 1, hot galvanizing pool; 11, support foot; 12, protection frame; 13, cleaning frame; 14, worm gear deceleration motor; 15, screw rod; 16, internal thread sliding block; 17, synchronous pulley; 18, synchronous belt; 2, first support sleeve; 21, second support sleeve; 22, limit ring; 3, heat-resistant glass; 31, mounting frame; 32, pull rod; 33, iron block; 34, aluminum-nickel-cobalt magnet; 35, round head bolt; 36, nickel-base alloy spring. Specific embodiments
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.
[0021] Please refer to Figures 1-5 A splash-proof hot galvanizing pool, including hot galvanizing pool 1, the bottom of hot galvanizing pool 1 is uniformly fixed with support foot 11, the top of hot galvanizing pool 1 is provided with receiving groove, and a group of sliding grooves are formed in the left and right sides of receiving groove, and protection frame 12 is slidably arranged in receiving groove, cleaning frame 13 is fixedly arranged on the top of hot galvanizing pool 1, the outer side wall of cleaning frame 13 is attached to the inner side wall of protection frame 12, the inner side wall top of cleaning frame 13 is designed as inclined surface, installation port is uniformly formed in the front and back sides of protection frame 12, observation port is uniformly formed in the front and back sides of the inner side wall of protection frame 12, and installation port and observation port are communicated, and drive assembly is arranged on the outer side wall of hot galvanizing pool 1, and observation assembly is arranged in installation port.
[0022] The driving assembly comprises screw rods 15, two groups of which are symmetrically distributed left and right. Among the two groups of screw rods 15, a worm gear and worm reduction motor 14 is fixedly arranged at the top of the right screw rod 15. A group of synchronous pulleys 17 is fixedly arranged at the bottom of each of the two groups of screw rods 15. Synchronous belts 18 are sleeved on the outer sidewalls of the two groups of synchronous pulleys 17. Internal thread sliding blocks 16 are screwed on the outer sidewalls of the screw rods 15. Two groups of limiting rings 22 are uniformly fixedly arranged on the outer sidewalls of the screw rods 15. A hot galvanizing pool 1 is located between the two groups of screw rods 15. The two groups of internal thread sliding blocks 16 are fixedly arranged on the left and right sides of a protective frame 12 respectively. The worm gear and worm reduction motor 14 is fixedly arranged on the right side of the hot galvanizing pool 1. The internal thread sliding blocks 16 are slidingly arranged in the sliding grooves of the hot galvanizing pool 1. Two groups of second support sleeves 21 are uniformly fixedly arranged on the left side of the hot galvanizing pool 1. Two groups of first support sleeves 2 are uniformly fixedly arranged on the right side of the hot galvanizing pool 1. A group of annular limiting grooves are formed in the inner sidewalls of the second support sleeves 21 and the first support sleeves 2. The synchronous belts 18 are located below the hot galvanizing pool 1. Among the two groups of screw rods 15, the left screw rod 15 is rotationally arranged in the second support sleeve 21. Among the two groups of screw rods 15, the right screw rod 15 is rotationally arranged in the first support sleeve 2. Among the two groups of screw rods 15, the limiting rings 22 on the outer sidewalls of the left screw rods 15 are rotationally arranged in the annular limiting grooves of the second support sleeves 21. Among the two groups of screw rods 15, the limiting rings 22 on the outer sidewalls of the right screw rods 15 are rotationally arranged in the annular limiting grooves of the first support sleeves 2. The synchronous belts 18 cooperate with the two groups of synchronous pulleys 17 to realize the synchronous rotation of the two groups of screw rods 15. When the worm gear and worm reduction motor 14 drives one group of screw rods 15 to rotate, the synchronous belts 18 cooperate with the two groups of synchronous pulleys 17 to realize the synchronous rotation of the two groups of screw rods 15, thereby driving the protective frame 12 to move upward. At this time, when zinc explosion occurs in the hot galvanizing pool 1, the splashed zinc liquid will splash onto the protective frame 12, thereby achieving the effect of preventing splashing. When the worm gear and worm reduction motor 14 drives the protective frame 12 to fall downward into the storage groove of the hot galvanizing pool 1, the zinc liquid splashed onto the inner side of the protective frame 12 and the heat-resistant glass 3 will be scraped off by the cleaning frame 13 and flow back into the hot galvanizing pool 1 along the inclined surface of the cleaning frame 13, thereby reducing the waste of zinc liquid.
[0023] The observation assembly comprises a mounting frame 31, the inner side wall of the mounting frame 31 is fixedly provided with heat-resistant glass 3, the front side of the mounting frame 31 is provided with a avoiding slot, the avoiding slot is fixedly provided with a pull rod 32, the rear side of the mounting frame 31 is uniformly embedded with aluminum-nickel-cobalt magnets 34, the outer side wall of the mounting frame 31 is uniformly provided with mounting holes, the mounting holes are fixedly provided with nickel-based alloy springs 36, the outer side wall of the nickel-based alloy springs 36 is fixedly provided with round head bolts 35, the mounting frame 31 is slidingly arranged in the mounting port of the protective frame 12, the inner side wall of the mounting port is uniformly embedded with iron blocks 33 at the rear side, the iron blocks 33 and the aluminum-nickel-cobalt magnets 34 are magnetically attracted to each other, the inner side wall of the mounting port is uniformly provided with positioning holes, the round head portions of the round head bolts 35 are inserted into the positioning holes, the heat-resistant glass 3 is slidingly arranged in the observation port of the protective frame 12, when the protective frame 12 is raised, workers can observe the galvanizing condition in the hot galvanizing pool 1 through the heat-resistant glass 3, the round head bolts 35 are inserted into the positioning holes by the nickel-based alloy springs 36, and the aluminum-nickel-cobalt magnets 34 and the iron blocks 33 are magnetically attracted to each other, so that the mounting frame 31 is stably arranged in the mounting port of the protective frame 12, and then the heat-resistant glass 3 is stably arranged in the observation port, the mounting frame 31 and the heat-resistant glass 3 can be directly pulled outwards for disassembly through the pull rod 32, so that the heat-resistant glass 3 is conveniently cleaned, and the use effect of the heat-resistant glass 3 is ensured.
[0024] Working principle: through the cooperation of the synchronous belt 18 and the two groups of synchronous pulleys 17, the two groups of screw rods 15 can be synchronously rotated, so that when the worm gear reduction motor 14 drives one group of screw rods 15 to rotate, through the cooperation of the synchronous belt 18 and the two groups of synchronous pulleys 17, the two groups of screw rods 15 can be synchronously rotated, so as to drive the protective frame 12 to move upwards, at this time, when the zinc explosion occurs in the hot galvanizing pool 1, the splashed zinc liquid will splash onto the protective frame 12, so as to achieve the effect of preventing splashing, when the worm gear reduction motor 14 drives the protective frame 12 to fall back to the storage groove of the hot galvanizing pool 1, the zinc liquid splashed onto the inner side of the protective frame 12 and the heat-resistant glass 3 will be scraped off by the cleaning frame 13 and flow back to the hot galvanizing pool 1 along the inclined surface of the cleaning frame 13, so as to reduce the waste of zinc liquid, when the protective frame 12 is raised, workers can observe the galvanizing condition in the hot galvanizing pool 1 through the heat-resistant glass 3, the round head bolts 35 are inserted into the positioning holes by the nickel-based alloy springs 36, and the aluminum-nickel-cobalt magnets 34 and the iron blocks 33 are magnetically attracted to each other, so that the mounting frame 31 is stably arranged in the mounting port of the protective frame 12, and then the heat-resistant glass 3 is stably arranged in the observation port, the mounting frame 31 and the heat-resistant glass 3 can be directly pulled outwards for disassembly through the pull rod 32, so that the heat-resistant glass 3 is conveniently cleaned, and the use effect of the heat-resistant glass 3 is ensured.
Claims
1. A splash-proof hot-dip galvanizing tank, characterized in that, include: A hot-dip galvanizing tank (1) is provided with support feet (11) evenly arranged at the bottom. A storage groove is provided at the top of the hot-dip galvanizing tank (1). A set of sliding grooves is provided through the left and right sides of the storage groove. A protective frame (12) is provided in the storage groove. A cleaning frame (13) is provided at the top of the hot-dip galvanizing tank (1). The outer side wall of the cleaning frame (13) is in contact with the inner side wall of the protective frame (12). The top of the inner side wall of the cleaning frame (13) is designed with a slope. An installation port is evenly provided on the front and rear sides of the protective frame (12). An observation port is evenly provided on the front and rear sides of the inner side wall of the protective frame (12). The installation port and the observation port are connected. A driving component is placed on the outer side wall of the hot-dip galvanizing tank (1). An observation component is placed in the installation port.
2. The explosion-proof splash-proof hot-dip galvanizing tank according to claim 1, characterized in that: The drive assembly includes a screw (15), and two sets of screws (15) are symmetrically distributed from left to right. Among the two sets of screws (15), a worm gear reducer motor (14) is provided at the top of the right screw (15). A set of synchronous pulleys (17) is provided at the bottom of each set of screws (15). A synchronous belt (18) is sleeved on the outer side wall of the two sets of synchronous pulleys (17). An internal threaded slider (16) is screwed onto the outer side wall of the screw (15). Two sets of limiting rings (22) are evenly provided on the outer side wall of the screw (15).
3. The explosion-proof splash-proof hot-dip galvanizing tank according to claim 2, characterized in that: The hot-dip galvanizing tank (1) is located between two sets of screws (15), and two sets of internal thread sliders (16) are respectively set on the left and right sides of the protective frame (12). The worm gear reducer motor (14) is set on the right side of the hot-dip galvanizing tank (1), and the internal thread slider (16) is set in the groove of the hot-dip galvanizing tank (1). Two sets of second support sleeves (21) are evenly arranged on the left side of the hot-dip galvanizing tank (1), and two sets of first support sleeves (2) are evenly arranged on the right side of the hot-dip galvanizing tank (1). A set of annular limiting grooves is opened on the inner sidewalls of the second support sleeve (21) and the first support sleeve (2). The synchronous belt (18) is located below the hot-dip galvanizing tank (1).
4. The explosion-proof splash-proof hot-dip galvanizing tank according to claim 3, characterized in that: Of the two sets of screws (15), the screw (15) on the left is located inside the second support sleeve (21), and the screw (15) on the right is located inside the first support sleeve (2). Of the two sets of screws (15), the limiting ring (22) on the outer wall of the left screw (15) is located in the annular limiting groove of the second support sleeve (21), and the limiting ring (22) on the outer wall of the right screw (15) is located in the annular limiting groove of the first support sleeve (2).
5. The explosion-proof splash-proof hot-dip galvanizing tank according to claim 1, characterized in that: The observation assembly includes a mounting frame (31), the inner wall of which is provided with heat-resistant glass (3), a clearance groove is provided on the front side of the mounting frame (31), a pull rod (32) is provided in the clearance groove, an AlNiCo magnet (34) is uniformly embedded on the rear side of the mounting frame (31), and mounting holes are uniformly provided on the outer side of the mounting frame (31), a nickel-based alloy spring (36) is provided in the mounting hole, and a round-headed pin (35) is provided on the outer side of the nickel-based alloy spring (36).
6. The explosion-proof splash-proof hot-dip galvanizing tank according to claim 5, characterized in that: The mounting frame (31) is set inside the mounting opening of the protective frame (12). Iron blocks (33) are evenly embedded in the rear side of the inner wall of the mounting opening. The iron blocks (33) and the AlNiCo magnet (34) are magnetically attracted to each other. Positioning holes are evenly opened in the inner wall of the mounting opening. The round head of the round head pin (35) is inserted into the positioning hole. The heat-resistant glass (3) is set inside the observation opening of the protective frame (12).