Diaphragm-wrapped electric derusting equipment with energy-saving effect
By using diaphragm wrapping components and automated winding devices in electrostatic rust removal equipment, the electrolysis process is optimized, solving the problems of high energy consumption and low rust removal efficiency of existing equipment, and achieving efficient, energy-saving and environmentally friendly rust removal results.
Patent Information
- Application Number
- CN202422825013.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing electrostatic rust removal equipment suffers from high energy consumption, low rust removal efficiency, and serious electrolyte waste. Furthermore, the lack of effective isolation measures leads to unstable rust removal results.
The cathode plate is covered by a diaphragm-wrapped assembly, which is combined with a servo motor-driven stirring device and an automated winding device to form a high-efficiency electrolysis circuit. The anode and cathode are isolated by diaphragm materials such as polymer electrolyte membranes, ion exchange membranes or ceramic membranes, which optimizes the electrolysis process, reduces energy loss and improves rust removal efficiency.
It significantly improves the speed and efficiency of rust removal, extends the service life of cathode materials, and achieves automated operation and environmental protection and energy-saving effects.
Smart Images
Figure CN223660275U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electric rust removal equipment, more particularly to a diaphragm wrapping electric rust removal equipment with energy-saving effect. BACKGROUND
[0002] The electric rust removal equipment is mainly used for rust removal treatment of metal surface, and its working principle is to form a protective film on the metal surface through electrolysis, and to prevent direct contact of positive and negative electrodes in the electrolysis process by using the isolation effect of the diaphragm, thereby improving the electrolysis efficiency and reducing energy loss. The equipment is particularly suitable for rust removal treatment of metal materials such as steel and aluminum alloy, and can significantly improve the smoothness and corrosion resistance of the metal surface.
[0003] The existing technology has the following problems: in the existing electric rust removal equipment, there are problems such as high energy consumption, low rust removal efficiency, and serious waste of electrolyte. In the traditional electric rust removal equipment, due to direct contact of positive and negative electrodes or uneven distribution of electrolyte, the energy loss is large, which reduces the electrolysis efficiency. Due to the lack of effective isolation measures in the electrolysis process, an uneven electrolytic layer is easily formed on the metal surface, which leads to unstable rust removal effect and even damage to the metal surface. UTILITY MODEL CONTENTS
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a diaphragm wrapping electric rust removal equipment with energy-saving effect to solve the problems in the background art.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a diaphragm wrapping electric rust removal equipment with energy-saving effect, comprising a base, the top of the base is fixedly connected with a support column, the top of the support column is fixedly connected with a top plate, the bottom of the top plate is fixedly connected with a connecting rod, the bottom of the connecting rod is fixedly connected with a mounting plate, the top of the mounting plate is fixedly connected with a power supply device, the bottom of the mounting plate is fixedly connected with a winding device, the top of the base is fixedly connected with an electrolytic tank, the inside of the electrolytic tank is fixedly connected with a stirring device, the bottom of the base is fixedly connected with a waste liquid tank, the inside of the electrolytic tank contains electrolyte, the side of the electrolytic tank is fixedly connected with a liquid inlet pipe, the side of the electrolytic tank is fixedly connected with a liquid outlet pipe, the bottom of the liquid outlet pipe is fixedly connected with a waste liquid tank, the inside of the electrolytic tank is fixedly connected with a cathode plate, the inside of the electrolytic tank is fixedly connected with an anode plate, and the side of the cathode plate is fixedly connected with a diaphragm wrapping assembly.
[0006] Further, the bottom of the base is fixedly connected with a connecting column, the bottom of the connecting column is fixedly connected with a supporting plate, the bottom of the supporting plate is fixedly connected with a supporting leg, and the top of the supporting plate is fixedly connected with a waste liquid tank.
[0007] Further, the top of the mounting plate is fixedly connected with a battery, the side of the battery is fixedly connected with a positive electrode contact, the side of the positive electrode contact is fixedly connected with a positive electrode wire, the bottom of the positive electrode wire is fixedly connected with a positive electrode alligator clip, and the bottom of the positive electrode alligator clip is movably connected with an anode plate.
[0008] Further, the side of the battery is fixedly connected with a negative electrode contact, the side of the negative electrode contact is fixedly connected with a negative electrode wire, the bottom of the negative electrode wire is fixedly connected with a negative electrode alligator clip, and the bottom of the negative electrode alligator clip is movably connected with a cathode plate.
[0009] Further, the bottom of the mounting plate is fixedly connected with a fixed plate, the side of the fixed plate is fixedly connected with a winding motor, the side of the winding motor is fixedly connected with a winding shaft, the side of the winding shaft is fixedly connected with a steel wire rope, the bottom of the steel wire rope is fixedly connected with a lifting ring, the bottom of the lifting ring is fixedly connected with a cathode plate, and the bottom of the lifting ring is fixedly connected with an anode plate.
[0010] Further, the cathode plate material can be pure nickel, nickel-chromium alloy, nickel-copper alloy or a stainless steel nickel-containing metal cathode plated with nickel, and the diaphragm material of the diaphragm wrapping assembly is a polymer electrolyte membrane, an ion exchange membrane, a ceramic membrane or a composite membrane.
[0011] Further, the bottom of the base is fixedly connected with a servo motor, the top of the servo motor is fixedly connected with a connecting shaft, and the side of the connecting shaft is fixedly connected with a stirring paddle.
[0012] The technical effects and advantages of the utility model are as follows:
[0013] 1. The utility model discloses an electrolytic cell, a cathode plate and an anode plate, which are conducive to realizing an efficient electric derusting process. The electrolytic cell contains electrolyte. Through the electrolysis of the cathode plate and the anode plate, workpieces can be derusted. The electric derusting process uses nickel or nickel alloy as the cathode material, which is conducive to significantly improving the derusting speed and effect. Moreover, the cathode material is not easy to deform or damage, and the service life is greatly prolonged.
[0014] 2. The utility model discloses a diaphragm wrapping assembly, which is conducive to optimizing the electrolysis process and improving the derusting efficiency. At the same time, it is also helpful for energy saving and emission reduction, in line with the modern environmental protection concept. The cathode wrapped by the diaphragm exhibits better mechanical stability and longer service life in the electric derusting process.
[0015] 3. The utility model discloses a winding device, which is conducive to automatically processing the cathode plate and the anode plate. The winding device is driven by a motor, which can conveniently wind up or lower the cathode plate and the anode plate, thereby realizing the automatic operation of the equipment. DRAWINGS
[0016] Figure 1 It is the whole structure schematic view of the utility model;
[0017] Figure 2 It is the power supply device structure schematic view of the utility model;
[0018] Figure 3 It is the winding device structure schematic view of the utility model;
[0019] Figure 4 It is the electrolytic cell structure schematic view of the utility model;
[0020] Figure 5 It is the stirring device structure schematic view of the utility model.
[0021] The figure mark is: 1, base; 101, connecting column; 102, support plate; 103, supporting leg; 2, support column; 3, top plate; 4, connecting rod; 5, mounting plate; 6, power supply device; 601, battery; 602, positive pole contact; 603, positive pole wiring; 604, positive pole alligator clip; 605, negative pole contact; 606, negative pole wiring; 607, negative pole alligator clip; 7, winding device; 701, fixed plate; 702, winding motor; 703, winding shaft; 704, steel wire rope; 705, lifting ring; 8, electrolytic cell; 801, electrolyte; 802, liquid inlet pipe; 803, liquid outlet pipe; 804, cathode plate; 805, anode plate; 806, diaphragm wrapping assembly; 9, stirring device; 901, servo motor; 902, connecting shaft; 903, stirring paddle; 10, waste liquid tank. Specific implementation
[0022] The technical scheme in the utility model will be described clearly and completely below in combination with the drawings in the utility model, and in addition, the form of each structure recorded in the following implementation is only an example, and the diaphragm wrapping electric derusting equipment with energy-saving effect involved in the utility model is not limited to each structure recorded in the following implementation, and all other implementations obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.
[0023] Refer to Figures 1 to 5The utility model provides a diaphragm package electric derusting equipment with energy -saving effect, including base 1, the top fixed connection of base 1 has the support 2, the top fixed connection of support 2 has the top plate 3, the bottom fixed connection of top plate 3 has the connecting rod 4, the bottom fixed connection of connecting rod 4 has the mounting plate 5, the top fixed connection of mounting plate 5 has the power supply device 6, the bottom fixed connection of mounting plate 5 has the winding device 7, the top fixed connection of base 1 has electrolytic cell 8, the inside fixed connection of electrolytic cell 8 has stirring device 9, the bottom fixed connection of base 1 has waste liquid tank 10, the inside of electrolytic cell 8 holds electrolyte 801, the side fixed connection of electrolytic cell 8 has liquid inlet pipe 802, the side fixed connection of electrolytic cell 8 has liquid outlet pipe 803, the bottom fixed connection of liquid outlet pipe 803 has waste liquid tank 10, the inside fixed connection of electrolytic cell 8 has cathode plate 804, the inside fixed connection of electrolytic cell 8 has anode plate 805, the side fixed connection of cathode plate 804 has diaphragm package subassembly 806;Through the support 2 on base 1 support top plate 3, top plate 3 connecting rod 4 fixed mounting plate 5, the power supply device 6 provides electric energy thereon, electrolyte 801 is kept even in electrolytic cell 8 by stirring device 9, supplement by liquid inlet pipe 802, waste liquid is discharged into waste liquid tank 10 through liquid outlet pipe 803, cathode plate 804 and anode plate 805 form electrolytic circuit in electrolytic cell 8, the diaphragm package subassembly 806 of cathode plate 804 side optimizes electrolytic process, improves derusting efficiency and reduces energy consumption.
[0024] Wherein, the bottom fixed connection of base 1 has connecting column 101, the bottom fixed connection of connecting column 101 has support plate 102, the bottom fixed connection of support plate 102 has support leg 103, the top fixed connection of support plate 102 has waste liquid tank 10, through the connecting column 101 of base 1 bottom fixed support plate 102, support plate 102 bottom is equipped with support leg 103 and is stable equipment, support plate 102 top fixed waste liquid tank 10 collects waste liquid, ensures the effective management of waste liquid in electrolytic derusting process and the stable operation of equipment.
[0025] Wherein, the top fixed connection of mounting plate 5 has battery 601, the side fixed connection of battery 601 has positive contact 602, the side fixed connection of positive contact 602 has positive wire 603, the bottom fixed connection of positive wire 603 has positive crocodile clip 604, the bottom movable connection of positive crocodile clip 604 has anode plate 805, through positive contact 602, positive wire 603, positive crocodile clip 604 are connected with anode plate 805.
[0026] Wherein, the side fixed connection of battery 601 has negative contact 605, the side fixed connection of negative contact 605 has negative wire 606, the bottom fixed connection of negative wire 606 has negative crocodile clip 607, the bottom movable connection of negative crocodile clip 607 has cathode plate 804, negative contact 605, negative wire 606, negative crocodile clip 607 are connected with cathode plate 804.
[0027] Wherein, the bottom of the mounting plate 5 is fixedly connected with a fixed plate 701, the side of the fixed plate 701 is fixedly connected with a winding motor 702, the side of the winding motor 702 is fixedly connected with a winding shaft 703, the side of the winding shaft 703 is fixedly connected with a steel wire rope 704, the bottom of the steel wire rope 704 is fixedly connected with a lifting ring 705, the bottom of the lifting ring 705 is fixedly connected with a cathode plate 804, the bottom of the lifting ring 705 is fixedly connected with an anode plate 805, and the winding device 7 under the mounting plate 5 controls the lifting of the cathode plate 804 and the anode plate 805.
[0028] Wherein, the cathode plate 804 is made of pure nickel, nickel-chromium alloy, nickel-copper alloy or stainless steel containing nickel metal cathode plated with nickel, and the diaphragm material of the diaphragm wrapping assembly 806 is a polymer electrolyte membrane, an ion exchange membrane, a ceramic membrane or a composite membrane.
[0029] Wherein, the bottom of the base 1 is fixedly connected with a servo motor 901, the top of the servo motor 901 is fixedly connected with a connecting shaft 902, and the side of the connecting shaft 902 is fixedly connected with a stirring paddle 903, the servo motor 901 drives the stirring paddle 903 to rotate through the connecting shaft 902, so that the electrolyte 801 is kept uniformly mixed.
[0030] The working principle of the utility model is: a working platform is constructed through the support 2 and the top plate 3 on the base 1, the mounting plate 5 is hung below the top plate 3 through the connecting rod 4, which provides mounting positions for the power supply device 6 and the winding device 7, the power supply device 6 is powered by the battery 601, and is connected with the anode plate 805 through the positive contact 602, the positive wire 603 and the positive alligator clip 604, and is connected with the cathode plate 804 through the negative contact 605, the negative wire 606 and the negative alligator clip 607, forming a complete electrolysis circuit, in the electrolytic tank 8, the electrolyte 801 is contained, when the current passes through the anode plate 805 and the cathode plate 804, the ions in the electrolyte 801 migrate, so that the electrolysis effect is generated on the surface of the workpiece, achieving the effect of rust removal, in order to improve the electrolysis efficiency, the stirring device 9 is arranged in the electrolytic tank 8, which is driven by the servo motor 901 at the bottom of the base 1, and the stirring paddle 903 is driven to rotate through the connecting shaft 902, so that the electrolyte 801 is kept uniformly mixed, preventing precipitation and stratification, at the same time, the diaphragm wrapping assembly 806 fixed on the side of the cathode plate 804 is made of polymer electrolyte membrane, ion exchange membrane, ceramic membrane or composite membrane, which can effectively isolate the anode and the cathode, prevent short circuit, optimize the electrolysis process, improve the rust removal efficiency, the winding shaft 703 is driven to rotate through the winding motor 702, driving the steel wire rope 704 and the lifting ring 705 to lift, so that the cathode plate 804 and the anode plate 805 are automatically wound and unwound, the waste liquid tank 10 is connected with the electrolytic tank 8 through the liquid outlet pipe 803, which is used for collecting and treating waste liquid, ensuring the environmental protection and energy saving effect of the equipment.
[0031] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A diaphragm-wrapped electrostatic rust removal device with energy-saving effect, comprising a base (1), characterized in that: A support column (2) is fixedly connected to the top of the base (1), a top plate (3) is fixedly connected to the top of the support column (2), a connecting rod (4) is fixedly connected to the bottom of the top plate (3), a mounting plate (5) is fixedly connected to the bottom of the connecting rod (4), a power supply device (6) is fixedly connected to the top of the mounting plate (5), a winding device (7) is fixedly connected to the bottom of the mounting plate (5), an electrolytic cell (8) is fixedly connected to the top of the base (1), a stirring device (9) is fixedly connected inside the electrolytic cell (8), and the bottom of the base (1) is... A waste liquid tank (10) is fixedly connected to the electrolytic cell (8), which contains electrolyte (801). An inlet pipe (802) is fixedly connected to the side of the electrolytic cell (8), and an outlet pipe (803) is fixedly connected to the side of the electrolytic cell (8). A waste liquid tank (10) is fixedly connected to the bottom of the outlet pipe (803). A cathode plate (804) is fixedly connected to the inside of the electrolytic cell (8), and an anode plate (805) is fixedly connected to the inside of the electrolytic cell (8). A diaphragm wrapping assembly (806) is fixedly connected to the side of the cathode plate (804).
2. The diaphragm-wrapped electrostatic rust removal device with energy-saving effect according to claim 1, characterized in that: The bottom of the base (1) is fixedly connected to a connecting column (101), the bottom of the connecting column (101) is fixedly connected to a support plate (102), the bottom of the support plate (102) is fixedly connected to a support leg (103), and the top of the support plate (102) is fixedly connected to a waste liquid tank (10).
3. The diaphragm-wrapped electrostatic rust removal device with energy-saving effect according to claim 2, characterized in that: A battery (601) is fixedly connected to the top of the mounting plate (5), a positive contact (602) is fixedly connected to the side of the battery (601), a positive wire (603) is fixedly connected to the side of the positive contact (602), a positive alligator clip (604) is fixedly connected to the bottom of the positive wire (603), and an anode plate (805) is movably connected to the bottom of the positive alligator clip (604).
4. The diaphragm-wrapped electrostatic rust removal device with energy-saving effect according to claim 3, characterized in that: A negative electrode contact (605) is fixedly connected to the side of the battery (601), a negative electrode wire (606) is fixedly connected to the side of the negative electrode contact (605), a negative electrode alligator clip (607) is fixedly connected to the bottom of the negative electrode wire (606), and a cathode plate (804) is movably connected to the bottom of the negative electrode alligator clip (607).
5. The diaphragm-wrapped electrostatic rust removal device with energy-saving effect according to claim 2, characterized in that: A fixing plate (701) is fixedly connected to the bottom of the mounting plate (5). A winding motor (702) is fixedly connected to the side of the fixing plate (701). A winding shaft (703) is fixedly connected to the side of the winding motor (702). A wire rope (704) is fixedly connected to the side of the winding shaft (703). A lifting ring (705) is fixedly connected to the bottom of the wire rope (704). A cathode plate (804) is fixedly connected to the bottom of the lifting ring (705). An anode plate (805) is fixedly connected to the bottom of the lifting ring (705).
6. The diaphragm-wrapped electrostatic rust removal device with energy-saving effect according to claim 2, characterized in that: The cathode plate (804) can be made of pure nickel, nickel-chromium alloy, nickel-copper alloy or nickel-plated stainless steel containing nickel metal cathode, and the diaphragm material of the diaphragm wrapping assembly (806) can be a polymer electrolyte membrane, ion exchange membrane, ceramic membrane or composite membrane.
7. The diaphragm-wrapped electrostatic rust removal device with energy-saving effect according to claim 2, characterized in that: A servo motor (901) is fixedly connected to the bottom of the base (1), a connecting shaft (902) is fixedly connected to the top of the servo motor (901), and a stirring paddle (903) is fixedly connected to the side of the connecting shaft (902).