Quick release safety valve
By designing a rapid discharge safety valve, and using a pneumatic push rod to drive the rapid discharge valve plate to separate from the discharge port, the problem of materials being unable to be discharged quickly during a violent exothermic reaction is solved, achieving the effect of safe discharge and leakage prevention.
Patent Information
- Application Number
- CN202522341514.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-11-05
AI Technical Summary
Existing valves cannot quickly release materials under emergency conditions of violent exothermic reactions, posing an explosion risk, and are prone to leakage during normal production.
Design a rapid discharge safety valve, including a rapid discharge port flange on the lower surface of the reactor, a fixing block, a limiting component, a pneumatic push rod, and a rapid discharge valve plate assembly. In abnormal situations, the pneumatic push rod pushes the swing rod to quickly separate the rapid discharge valve plate from the discharge port, thereby realizing the rapid discharge of materials.
To enable rapid release of materials in abnormal situations, avoid safety accidents, ensure the safety and controllability of the production process, and prevent material leakage during normal production.
Smart Images

Figure CN223662593U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to valve device technical field especially relates to a kind of quick relief safety valve. BACKGROUND
[0002] Certain chemical reaction is intense exothermic reaction, and process condition is strictly required, when system detects that process condition appears abnormal condition, material in reactor must be discharged in extremely short time, otherwise explosion accident is easily occurred.
[0003] Because the discharge speed of conventional valve cannot meet the response time requirement under emergency working condition, a new type of quick relief safety valve needs to be designed, to ensure that material can be quickly discharged under abnormal condition, and the safety and controllability of reaction process are guaranteed.
[0004] How to develop a kind of quick relief safety valve, ensure that no material leakage during normal production, and material can be discharged in extremely short time after abnormality, become the technical problems that the technical personnel in the field urgently need to solve. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of quick relief safety valve, to solve the problems listed in the background art.
[0006] To solve the above technical problems, the utility model adopts the following technical scheme:
[0007] The utility model relates to a kind of quick relief safety valve, including reactor, the lower surface of the reactor is provided with quick discharge port flange, the outside of quick discharge port flange is equipped with fixed block;
[0008] The fixed block is hinged with limiting component;
[0009] The lower surface of quick discharge port flange is rotatably installed with quick discharge valve plate assembly, and quick discharge valve plate assembly is connected with quick discharge port flange;
[0010] Quick discharge valve plate assembly is clamped with limiting component;
[0011] It further includes pneumatic push rod, the pneumatic push rod is installed below quick discharge valve plate assembly, and pneumatic push rod is abutted with limiting component.
[0012] Preferably, quick discharge valve plate assembly includes shaft, the inner ring of shaft is fixedly installed on the lower surface of quick discharge port flange, the outer ring of shaft is fixedly installed with connecting plate, the middle part of connecting plate is installed with transition block, and transition block is rotatably connected with quick discharge valve plate.
[0013] Preferably, an adjusting screw is further included, which is mounted around the connecting plate and connected with the lower surface of the quick relief valve plate.
[0014] Preferably, a groove is formed on the upper surface of the quick relief valve plate, the size of the groove corresponds to the size of the quick relief port flange, and a sealing gasket is mounted in the groove and abuts against the opening of the quick relief port flange.
[0015] Preferably, a clamping plate is mounted on the side of the connecting plate away from the rotating shaft.
[0016] Preferably, the limiting assembly includes a rotating link, the upper end of the rotating link is hingedly connected with the fixed block, and the lower end of the rotating link is fixedly connected with a swing rod.
[0017] A clamping groove is formed on the outer circumferential surface of the swing rod, and the clamping groove cooperates with the clamping plate.
[0018] Compared with the prior art, the quick relief safety valve has the beneficial technical effects that:
[0019] The quick relief safety valve can effectively solve the problem that the material in the reactor needs to be quickly relieved after an abnormal situation occurs in the production process, and ensure the safety of the production process. BRIEF DESCRIPTION OF DRAWINGS
[0020] The quick relief safety valve will be further described below in combination with the drawings.
[0021] Fig. 1 Fig. 1 is a front view of the quick relief safety valve in a closed state according to the present application;
[0022] Fig. 2 Fig. 2 is a front view of the quick relief safety valve in an open state according to the present application;
[0023] Fig. 3 Fig. 3 is a rear view of the quick relief safety valve in an open state according to the present application.
[0024] Reference signs: 1, fixed block; 2, rotating link; 3, quick relief port flange; 4, sealing gasket; 5, quick relief valve plate; 6, connecting plate; 7, clamping plate; 8, transition block; 9, adjusting screw; 10, rotating shaft; 11, swing rod; 12, pneumatic push rod; 13, clamping groove. DETAILED DESCRIPTION
[0025] In order to make the technical problems, technical solutions and beneficial effects of the present application more clear, the present application will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0026] As shown in Figs. 1-3 A quick relief safety valve, comprising a reactor, the lower surface of the reactor is provided with a quick relief port flange 3, the outer part of the quick relief port flange 3 is fixedly installed with a fixed block 1, which bears the load transmitted by the swing rod;
[0027] The fixed block 1 is hinged with a limiting assembly;
[0028] The lower surface of the quick relief port flange 3 is rotatably installed with a quick relief valve plate assembly, which is connected with the quick relief port flange 3;
[0029] The quick relief valve plate assembly is clamped with the limiting assembly;
[0030] Further comprising a pneumatic push rod 12, which is installed below the quick relief valve plate assembly, and the pneumatic push rod 12 is in abutment with the limiting assembly.
[0031] Specifically, the quick relief valve plate assembly comprises a rotating shaft 10, the inner ring of the rotating shaft 10 is fixedly installed on the lower surface of the quick relief port flange 3, and the outer ring of the rotating shaft 10 is fixedly installed with a connecting plate 6, which supports the quick relief valve plate;
[0032] The middle part of the connecting plate 6 is installed with a transition block 8, which is rotatably connected with the quick relief valve plate 5, and the transition block 8 plays a connecting role between the quick relief valve plate and the connecting plate.
[0033] Specifically, further comprising an adjusting screw 9, which is installed around the connecting plate 6, and the adjusting screw 9 is connected with the lower surface of the quick relief valve plate 5, adjusting the fitting degree of the quick relief valve plate and the quick relief port.
[0034] Specifically, the upper surface of the quick relief valve plate 5 is provided with a groove, the size of the groove corresponds to the size of the quick relief port flange 3, and the inside of the groove is installed with a sealing gasket 4, which realizes sealing connection with the opening of the quick relief port flange 3;
[0035] Further, in normal production, it is used to block the quick relief port; in abnormal condition, it is separated from the quick relief port to make the material relief.
[0036] Specifically, the connecting plate 6 is installed with a clamping plate 7 away from the rotating shaft 10.
[0037] Specifically, the limiting assembly comprises a rotating connecting rod 2, the upper end of the rotating connecting rod 2 is hinged with the fixed block 1, and the lower end of the rotating connecting rod 2 is fixedly connected with the swing rod 11;
[0038] The outer circumferential surface of the swing lever 11 is provided with a clamping groove 13, which cooperates with the clamping plate 7 to support the non-rotation shaft side of the connecting plate; the swing lever provides support for the clamping plate in normal production state; in abnormal condition, the clamping plate is separated from the swing lever through swinging.
[0039] Further, the pneumatic push rod works to provide the pushing force for the swing lever rotation.
[0040] The working process of the quick relief safety valve is described as follows:
[0041] In normal production state, the transition block at the lower part of the quick relief valve plate is connected with the connecting plate, one side of the connecting plate is the rotation shaft, and the other side is fixed with the swing lever through the clamping plate, so that the quick relief port valve plate preliminarily adheres to the quick relief port; the adjustment screw on the connecting plate is adjusted to make the quick relief port valve plate closely adhere to the quick relief port, and the contact part is provided with a sealing gasket to prevent material leakage.
[0042] When the system detects abnormal condition in the reactor and needs to quickly release the material, the pneumatic push rod pushes the lower part of the swing lever, the swing lever rotates around the rotation connecting rod, the clamping plate is separated from the swing lever; due to the gravity of the material and the valve body, the connecting plate quickly rotates around the rotation shaft, drives the quick relief valve plate to separate from the quick relief port, and makes the material in the reactor quickly release to the safety treatment equipment, avoiding the occurrence of safety accidents.
[0043] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or action from another entity or action, without necessarily requiring or implying that there is any such actual relationship or order between these entities or actions. Moreover, the terms "comprises", "comprising" or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or equipment.
[0044] The above-described embodiments are only used to describe the preferred modes of the present application, and do not limit the scope of the present application, and various modifications and improvements to the technical solutions of the present application made by those skilled in the art without departing from the design spirit of the present application shall fall within the protection scope of the present application defined by the claims.
Claims
1. A quick-bleed safety valve characterized by: The reactor is provided with a quick relief port flange (3) on the lower surface, and a fixing block (1) is mounted on the outside of the quick relief port flange (3); The fixing block (1) is hinged with a limiting assembly; A quick relief valve plate assembly is rotatably mounted on the lower surface of the quick relief port flange (3), and the quick relief valve plate assembly is connected with the quick relief port flange (3); The quick relief valve plate assembly is clamped with the limiting assembly; A pneumatic push rod (12) is further provided, which is installed below the quick relief valve plate assembly and abuts against the limiting assembly.
2. A quick-opening safety valve according to claim 1, characterized in that: The quick relief valve plate assembly comprises a rotating shaft (10), the inner ring of which is fixedly installed on the lower surface of the quick relief port flange (3), the outer ring of which is fixedly installed with a connecting plate (6), the middle part of the connecting plate (6) is installed with a transition block (8), and the transition block (8) is rotatably connected with a quick relief valve plate (5).
3. A quick-opening safety valve according to claim 2, characterized in that: An adjusting screw (9) is further provided, which is installed around the connecting plate (6) and connected with the lower surface of the quick relief valve plate (5).
4. A quick-opening safety valve according to claim 3, characterized in that: The upper surface of the quick relief valve plate (5) is provided with a groove, the size of which corresponds to the size of the quick relief port flange (3), and the inside of the groove is installed with a sealing gasket (4) which abuts against the opening of the quick relief port flange (3).
5. A quick-opening safety valve according to claim 2, wherein: The connecting plate (6) is installed with a clamping plate (7) on the side away from the rotating shaft (10).
6. A quick-opening safety valve according to claim 5, characterized in that: The limiting assembly comprises a rotating connecting rod (2), the upper end of which is hinged with the fixing block (1), and the lower end of which is fixedly connected with a swing rod (11); The outer circumferential surface of the swing rod (11) is provided with a clamping groove (13) which cooperates with the clamping plate (7).