Convenient degaussing device for automobile part machining
By designing a demagnetizing device consisting of an air intake pipe, filter plate, and lifting assembly, the problem of dust affecting the demagnetizing effect was solved, achieving efficient removal of impurities and flexible adaptation, thus improving the demagnetizing effect and the lifespan of the device.
Patent Information
- Application Number
- CN202423109337.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing demagnetizing devices, dust on the surface of components affects the demagnetizing effect during the demagnetizing process and may cause component wear. Furthermore, the magnetic substances contained in the dust may be remagnetized, enhancing the magnetism of the components.
A convenient demagnetizing device for automotive parts processing was designed, comprising an air intake pipe, an air intake nozzle, a filter plate, a fan blade, and a lifting assembly. The air intake pipe and nozzle cover the demagnetizing platform to remove impurities, which are then filtered through the filter plate. The fan blade cleans the filter plate, and the lifting assembly adjusts the platform height to achieve efficient demagnetization and flexible adaptation.
It effectively removes iron filings and dust, improves the demagnetization effect, reduces the impact of impurities on demagnetization, extends the life of the device, and improves applicability and work efficiency.
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Figure CN223665266U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automobile parts processing technical field, concretely is a convenient type automobile parts processing is with degaussing device. BACKGROUND
[0002] In the processing of automobile parts, degaussing device plays a vital role. Because automobile parts, especially metal parts, are often magnetized in the production process, this magnetism not only may interfere with the electronic equipment inside the car, but also may attract the surrounding metal particles, resulting in the dirt and wear of the surface of the part. Therefore, the application of degaussing device is particularly necessary.
[0003] However, the existing degaussing device faces some challenges in the operation process, especially the influence of dust on the surface of the part on the degaussing effect. The attachment of dust not only may cover the real magnetic state of the part, resulting in incomplete degaussing, but also may rub with the part during the degaussing process, further wearing the surface of the part. In addition, the dust may contain magnetic substances, which may be re-magnetized during the degaussing process, thereby enhancing the magnetism of the part and reducing the effect of the degaussing device. SUMMARY
[0004] The utility model aims at providing a convenient type automobile parts processing is with degaussing device to solve the problem raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides a convenient type automobile parts processing is with degaussing device, including bottom plate, the bottom plate top is equipped with degaussing mesa, the back of degaussing mesa is located the top of bottom plate and is installed with backboard, the backboard is installed with cleaning assembly, and the cleaning assembly includes the installation frame connected to the side of backboard close to degaussing mesa, the installation frame top is equipped with degaussing device, the degaussing device is fixedly connected with backplate, a plurality of equal interval vertical arrangement's suction pipes are communicated in the installation frame, a plurality of suction nozzles are connected to the outer arc wall of suction pipe, a plurality of suction pipes are connected to the outside of installation frame and are jointly communicated with collection box, the end of suction pipe in collection box is sequentially extended and installed with filter plate and fan blade, the collection box is fixedly connected with backplate and is penetrated to the back of backplate in the side of horizontal direction away from suction pipe, the collection box is installed with suction pump in the top of backplate back, the suction pump is connected with the connecting pipe penetrated to the collection box, the suction pipe is installed with the communicating pipe below filter plate.
[0006] Further, the installation sleeve is provided between the installation frame and the collection box, the installation sleeve is sleeved on the outer arc wall of the suction pipe, the installation sleeve is connected with the connecting strip penetrating the installation sleeve and the suction pipe in the vertical direction, the bottom end of the connecting strip is connected with the isolation plug, and the outer arc wall of the isolation plug is attached to the inner arc wall of the suction pipe.
[0007] Further, the connecting strip is provided with a rotating ring at one end away from the mounting sleeve.
[0008] Further, the fan blade is fixedly provided with a rotating shaft, and the rotating shaft is provided with a cleaning brush abutting against the filter plate.
[0009] Further, the bottom plate is provided with a lifting assembly above, the lifting assembly comprises mounting seats installed on both sides of a demagnetization table, the mounting seat is provided with a sliding groove, the demagnetization table is provided with sliding blocks matched with the sliding groove on both sides, one of the sliding blocks is connected to the outside of the sliding groove and is threadedly connected with a threaded rod, a motor is installed above one side of the mounting seat close to the threaded rod, and the motor is in transmission connection with the threaded rod.
[0010] Further, the threaded rod is rotationally connected with the bottom plate through a bearing.
[0011] Further, the collecting box is provided with a box door away from one side of the back plate, and the box door is provided with a handle.
[0012] Further, the outer arc wall of the isolation plug is provided with a gasket, and the bottom plate is provided with a universal wheel.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The air suction pipe and the air suction nozzle arranged in the mounting frame can uniformly and efficiently cover the upper area of the demagnetization table, effectively suck away the iron filings, dust and other impurities generated in the demagnetization process, improve the cleanliness of the working environment, and reduce the influence of the impurities on the demagnetization effect.
[0015] 2. The mounting sleeve, the connecting strip, the isolation plug and the rotating ring can flexibly adjust the airflow in the air suction pipe, which can adjust the air suction range according to different sizes of automobile parts, optimize the demagnetization process, keep the gas flowing without completely blocking the airflow, improve the adaptability and flexibility of the device, and the fan blade and the cleaning brush can automatically clean the impurities on the filter plate when the pump is started, avoid the problem of filter plate blockage, ensure the permeability and filtering efficiency of the filter plate, thereby prolonging the service life of the device, and the lifting assembly can easily adjust the height of the demagnetization table according to the height of different automobile workpieces, so that the demagnetization table can be moved into the demagnetization range of the demagnetizer, thereby improving the applicability and working efficiency of the device. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure schematic view of a convenient type automobile part machining demagnetization device main body.
[0017] Figure 2It is a convenient type automobile parts processing demagnetizing device back structure schematic view;
[0018] Figure 3 It is a convenient type automobile parts processing demagnetizing device in the collection box one side structure schematic view;
[0019] Figure 4 It is a convenient type automobile parts processing demagnetizing device in the structure schematic view of the sleeve connection air suction pipe;
[0020] Figure 5 It is a convenient type automobile parts processing demagnetizing device in the collection box internal structure schematic view;
[0021] Figure 6 It is a convenient type automobile parts processing demagnetizing device in the structure schematic view of the communication pipe above.
[0022] In the figure:
[0023] 1, the bottom plate; 2, demagnetization platform; 3, mounting seat; 4, communication pipe; 5, threaded rod; 6, slider; 7, motor; 8, filter plate; 9, cleaning brush; 10, demagnetizer; 11, back plate; 12, air suction pipe; 13, air suction nozzle; 14, collection box; 15, universal wheel; 16, box door; 17, suction pump; 18, connecting pipe; 19, mounting sleeve; 20, isolation plug; 21, connecting strip; 22, rotating ring; 23, fan blade; 24, mounting frame. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0025] Please refer to Figures 1-6 The present application provides a technical solution:
[0026] Please refer to Figure 1 , Figure 2 , Figure 5 and Figure 6As shown, a convenient automobile parts processing degaussing device, including the bottom plate 1, the bottom plate 1 top degaussing platform 2, the back of the degaussing platform 2 is located in the bottom plate 1 above the installation of back plate 11, the back plate 11 is provided with cleaning assembly, cleaning assembly includes the installation frame 24 connected to the back plate 11 close to the degaussing platform 2 side, the installation frame 24 top degaussing device 10, degaussing device 10 and back plate 11 fixedly connected, the installation frame 24 is communicated with a plurality of equal interval vertical arrangement of suction pipe 12, the outer arc wall of suction pipe 12 is connected with a plurality of suction nozzle 13, a plurality of suction pipe 12 through to the installation frame 24 outside and common communication has a collection tank 14, the suction pipe 12 in the collection tank 14 in one end is sequentially extended and installed filter plate 8 and fan blade 23, the collection tank 14 and back plate 11 fixedly connected and horizontal direction away from the side of the suction pipe 12 through to the back of the back plate 11, the collection tank 14 is located in the back of the back plate 11 above installation of suction pump 17, the suction pump 17 is connected with the connecting pipe 18 through to the collection tank 14, the suction pipe 12 is installed below the filter plate 8 with communication pipe 4.
[0027] In the specific implementation process, the installation frame 24 is communicated with a plurality of equal interval vertical arrangement of suction pipe 12, to ensure that the suction pipe 12 is evenly distributed and can cover the upper area of the degaussing platform 2, a plurality of suction nozzles 13 are connected to the outer arc wall of the suction pipe 12 to increase the suction area and efficiency, a plurality of suction pipes 12 are penetrated to the outside of the installation frame 24 and are commonly communicated with the collection tank 14, in the collection tank 14, one end of the suction pipe 12 is sequentially extended and installed with the filter plate 8 and the fan blade 23 to filter impurities and increase the airflow pressure, when the suction pump 17 is started, the air in the collection tank 14 is extracted through the connecting pipe 18 to form a negative pressure, at this time, the suction nozzle 13 starts to suck, the iron filings, dust and other impurities generated in the degaussing process are sucked into the suction pipe 12, and are filtered through the filter plate 8, the filtered air continues to flow to the fan blade 23, increases the airflow pressure and is finally discharged from the collection tank 14.
[0028] Referring to Figure 4 As shown, the installation frame 24 and the collection tank 14 are provided with an installation sleeve 19, the installation sleeve 19 is sleeved on the outer arc wall of the suction pipe 12, the installation sleeve 19 is connected with a vertical connecting strip 21 penetrating the installation sleeve 19 and the suction pipe 12, the connecting strip 21 is connected with a isolation plug 20 at the bottom end, the outer arc wall of the isolation plug 20 is attached to the inner arc wall of the suction pipe 12, and the connecting strip 21 is connected with a rotating ring 22 at the end away from the installation sleeve 19.
[0029] In the implementation process, the design of the rotating ring 22 enables the connecting strip 21 to rotate within a certain range. In the initial state, the air flow can enter the collection box 14 through the gaps on both sides of the isolation plug 20. When the air flow does not need to be completely blocked, the air flow can still be maintained. For automobile parts of different sizes, the rotation direction of the isolation plug 20 can be adjusted to block the air flow of the air suction pipe 12, thereby changing the air suction range of the air suction pipe 12. When the rotating ring 22 rotates, the isolation plug 20 can be rotated to a state of completely fitting the inner arc wall of the air suction pipe 12, thereby isolating the air flow. By adjusting the air flow in the air suction pipe 12, the demagnetization process can be optimized, and the processing efficiency and effect can be improved.
[0030] Referring to Figure 6 As shown, the fan blade 23 is fixedly installed with a rotating shaft, and one end of the rotating shaft is installed with a cleaning brush 9 abutting against the filter plate 8. In the implementation process, when the suction pump 17 is started, a strong suction force will be generated, which will drive the fan blade 23 to rotate at this time. When the fan blade 23 rotates, the rotating shaft will also rotate. With the rotation of the rotating shaft, the cleaning brush 9 also starts to rotate. The rotating cleaning brush 9 contacts the filter plate 8, thereby effectively cleaning the impurities on the filter plate 8, which helps to maintain the permeability and filtering efficiency of the filter plate 8 and prevent the filter plate 8 from being blocked due to the accumulation of impurities.
[0031] Referring to Figure 1 As shown, the bottom plate 1 is provided with a lifting assembly above. The lifting assembly includes a mounting seat 3 installed on both sides of the demagnetization table 2. The mounting seat 3 is provided with a sliding groove. The demagnetization table 2 is provided with a sliding block 6 matched with the sliding groove on both sides. One of the sliding blocks 6 is connected to the outside of the sliding groove and is threadedly connected with a threaded rod 5. The side of the mounting seat 3 close to the threaded rod 5 is provided with a motor 7 above. The motor 7 is in transmission connection with the threaded rod 5. The bottom of the threaded rod 5 is in rotary connection with the bottom plate 1 through a bearing. In the implementation process, when it is necessary to adjust the height of the demagnetization table 2 according to the height of different automobile workpieces, so as to move the demagnetization table 2 to the demagnetization range of the demagnetizer 10, the motor 7 is started to drive the threaded rod 5 to rotate. With the rotation of the threaded rod 5, the sliding block 6 threadedly connected with the threaded rod 5 moves up and down in the sliding groove. Since the sliding block 6 is fixedly connected with the demagnetization table 2, the demagnetization table 2 will also rise and fall with the movement of the sliding block 6. When the demagnetization table 2 reaches the required height, the motor 7 is stopped. At this time, the demagnetization table 2 is stable at the new height, and the demagnetization operation can be started.
[0032] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the collection box 14 is installed with a box door 16 away from one side of the back plate 11, the box door 16 is installed with a handle, the outer arc wall of the isolation plug 20 is installed with a gasket, and the bottom plate 1 is installed with universal wheels 15. In the specific implementation process, the collection box 14 is additionally provided with a box door 16 away from one side of the back plate 11, which facilitates the user to open and clean the impurities in the collection box 14, the box door 16 is installed with a handle, which facilitates the user to operate and improves the convenience of use; the outer arc wall of the isolation plug 20 is additionally provided with a gasket, which enhances the sealing between the isolation plug 20 and the inner arc wall of the air suction pipe 12, prevents air leakage, improves the accuracy and efficiency of air flow adjustment, and the bottom plate 1 is additionally provided with universal wheels 15, so that the entire degaussing device can be easily moved and switched between different workstations or production lines.
[0033] Working principle:
[0034] Step one: After the degausser 10 is activated, a magnetic field is generated to degauss the automobile parts placed on the degaussing table 2, when it is necessary to adjust the height of the degaussing table 2 according to the height of different automobile workpieces, start the motor 7, the motor 7 drives the threaded rod 5 to rotate, the sliding block 6 connected with the threaded rod 5 moves up and down in the sliding groove, since the sliding block 6 is fixedly connected with the degaussing table 2, therefore the degaussing table 2 will also rise and fall with the movement of the sliding block 6, when the degaussing table 2 reaches the required height, stop the motor 7, at this time the degaussing table 2 is stable at the new height, and the degaussing operation can be started.
[0035] Step two: when the suction pump 17 is started, the air in the collection box 14 is sucked out through the connecting pipe 18 to form a negative pressure, at this time, the air suction nozzle 13 starts to suck air, the iron filings, dust and other impurities generated during the degaussing process are sucked into the air suction pipe 12, after the impurities are filtered by the filter plate 8, the air continues to flow to the fan blade 23, the rotation of the fan blade 23 increases the air flow pressure, and finally the filtered air is discharged from the collection box 14, the cleaning brush 9 rotates with the rotation of the fan blade 23, effectively cleaning the impurities on the filter plate 8 to prevent blockage.
[0036] Step three: by rotating the rotating ring 22, the connecting strip 21 and the isolation plug 20 can be rotated in the air suction pipe 12, the rotation of the isolation plug 20 can change the air flow channel of the air suction pipe 12, thereby realizing the adjustment of the air suction range, when the isolation plug 20 completely adheres to the inner arc wall of the air suction pipe 12, the air flow can be isolated, when there is a gap between the isolation plug 20 and the inner arc wall of the air suction pipe 12, the air flow can be allowed to pass through, this air flow adjustment function helps to optimize the degaussing process and improve the processing efficiency and effect.
Claims
1. A degaussing device for use in the processing of automotive parts, characterized in that, The utility model provides a kind of magnetic degaussing device, including bottom plate (1), the bottom plate (1) is equipped with degaussing platform (2) above, the back of degaussing platform (2) is located above the bottom plate (1) and is equipped with back plate (11), cleaning assembly is installed in back plate (11), cleaning assembly includes the installation frame (24) connected in the side of back plate (11) close to degaussing platform (2), the installation frame (24) is equipped with degaussing device (10) above, degaussing device (10) is fixedly connected with back plate (11), the installation frame (24) is communicated with several equal-interval vertical arrangement suction pipes (12) inside, the outer arc wall of suction pipe (12) is connected with several suction nozzles (13), multiple the suction pipe (12) is penetrated to installation frame (24) outside and is jointly communicated with collection box (14), the end of suction pipe (12) in collection box (14) is sequentially extended and installed filter plate (8) and fan blade (23), collection box (14) is fixedly connected with back plate (11) and is penetrated to back plate (11) back in horizontal direction far from the side of suction pipe (12), collection box (14) is installed in the back of back plate (11) and is equipped with suction pump (17), suction pump (17) is connected with the connecting pipe (18) penetrated to collection box (14) inside, the filter plate (8) below suction pipe (12) is equipped with communicating pipe (4).
2. The degaussing device for processing of automobile parts according to claim 1, characterized in that: The installation frame (24) is equipped with mounting sleeve (19) between collection box (14), the mounting sleeve (19) is sleeved on the outer arc wall of suction pipe (12), the mounting sleeve (19) is connected with the connecting strip (21) penetrating mounting sleeve (19) and suction pipe (12) in vertical direction, the connecting strip (21) bottom end is connected with isolation plug (20), the outer arc wall of isolation plug (20) is attached to the inner arc wall of suction pipe (12).
3. The degaussing device for processing of automotive parts according to claim 2, wherein: The end of connecting strip (21) far from mounting sleeve (19) is equipped with rotating ring (22).
4. The degaussing device for processing of automotive parts according to claim 3, wherein: The fan blade (23) is fixedly installed with rotating shaft, and the one end of the rotating shaft is installed with the cleaning brush (9) abutting with the filter plate (8).
5. The demagnetizing device for processing automotive parts as described in claim 4, characterized in that: The bottom plate (1) is equipped with lifting assembly above, and the lifting assembly includes the mounting seat (3) installed on both sides of the degaussing platform (2), the mounting seat (3) is provided with a sliding groove, the degaussing platform (2) is installed with the sliding block (6) matched with the sliding groove, one of the sliding blocks (6) is connected to the outside of the sliding groove and is threadedly connected with the threaded rod (5), the mounting seat (3) is installed with the motor (7) above the side close to the threaded rod (5), and the motor (7) is in transmission connection with the threaded rod (5).
6. The demagnetizing device for processing automotive parts as described in claim 5, characterized in that: The bottom of the threaded rod (5) is rotatably connected with the bottom plate (1) through a bearing.
7. The degaussing device for portable automobile part processing according to claim 6, characterized in that: The side of the collection box (14) away from the back plate (11) is installed with the box door (16), and the box door (16) is installed with a handle.
8. The degaussing device for processing of automotive parts according to claim 7, wherein: The outer arc wall of the isolation plug (20) is installed with a gasket, and the bottom of the bottom plate (1) is installed with a universal wheel (15).