Waterproof and dustproof aviation plug structure with accommodating cavity
By designing a waterproof and dustproof structure that accommodates a cavity in the aviation plug, and incorporating a communication module and cables, the problem of existing sockets being unable to monitor power consumption in real time is solved, achieving the effects of waterproof and dustproof protection as well as real-time current and voltage detection.
Patent Information
- Application Number
- CN202422888140.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing industrial aviation sockets lack waterproof and dustproof functions and cannot have built-in communication modules for real-time current and voltage detection and identification information, which makes it impossible to monitor the power consumption and frequency of load equipment in real time, affecting equipment maintenance and upkeep.
Design a waterproof and dustproof aviation plug structure with a cavity. By setting a sealed connection between the plug end and the protective shell, and embedding a communication module and cable, a sealed enclosure is achieved to ensure waterproof and dustproof performance.
The built-in communication module of the aviation plug is waterproof and dustproof, enabling real-time monitoring of the electrical connection, power consumption and identification information of the load equipment, thus improving the real-time performance and accuracy of equipment maintenance.
Smart Images

Figure CN223665726U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aviation plug technology, and in particular to a waterproof and dustproof aviation plug structure with a cavity. Background Technology
[0002] Existing industrial aviation connectors are mostly of a split structure, with a waterproof rating typically of IP44. They only provide basic plug-to-power functionality, lacking current and voltage detection and identification capabilities for the load devices. Generally, aviation connectors are used for powering large load equipment or machine tools, requiring the installation of various levels of distribution boxes on-site. These distribution boxes supply power to the load equipment or tools via the aviation connectors, which are directly connected to the distribution boxes. Calculating the power consumption of the load equipment or tools requires manual checking of their respective power distribution meters, making it impossible to obtain real-time information on the current power consumption of each load equipment or machine tool. Without knowing the power consumption of these load devices or tools, it is impossible to keep track of their frequency of use, current fluctuations, and current trends, thus hindering proper maintenance and upkeep of the equipment and tools, and preventing the review of relevant usage records. To obtain information on the electrical connections, power consumption, and identification of the load devices or tools, the researchers temporarily installed a communication module (intelligent circuit control board) at the power supply point of the aviation socket to provide feedback on the electrical connection status. After the aviation plug is inserted into the distribution box, power can be supplied to the communication module (intelligent circuit control board), thereby enabling the acquisition of information on the electrical connections, power consumption, and identification of the load devices or tools.
[0003] In order to better integrate the communication module with the aviation plug, a new type of aviation plug structure needs to be developed, which can provide waterproof and dustproof functions, and can also build a communication module (intelligent circuit control board) to realize the current and voltage detection and identification information of the plug load product.
[0004] Therefore, it is necessary to propose a waterproof and dustproof aviation plug structure with a cavity to seal and house the communication module, so that the aviation plug can contain items and be waterproof and dustproof. Utility Model Content
[0005] To address the aforementioned issues, this invention proposes a waterproof and dustproof aviation plug structure with a cavity to seal and accommodate the communication module, enabling the aviation plug to house items while remaining waterproof and dustproof.
[0006] This utility model is achieved through the following technical solution:
[0007] This utility model proposes a waterproof and dustproof aviation plug structure with a cavity, including a plug end and a protective shell. One end of the plug end is fixedly and sealed to one end of the protective shell, and the protective shell has a cavity for accommodating items.
[0008] Furthermore, one end of the protective shell is provided with a sealing connection part, and one end of the plug-in end is provided with a mounting boss, the mounting boss being fixed and sealed to the sealing connection part.
[0009] Furthermore, the sealing connection portion is provided with a sealing ring, and the mounting boss is tightly connected to the sealing ring.
[0010] Furthermore, the sealing connection part is provided with a mounting groove, the sealing ring is fixedly connected to the bottom wall of the mounting groove, and the mounting boss is received in the mounting groove and tightly connected to the sealing ring.
[0011] Furthermore, the bottom wall of the mounting groove is provided with an annular groove, and the sealing ring is housed within the annular groove.
[0012] Furthermore, the sealing connection part is provided with a limiting groove, which is connected to the mounting groove, and a limiting protrusion structure is provided on one side of the mounting boss, which is received in the limiting groove.
[0013] Furthermore, the mounting boss is provided with a plurality of connecting bosses, which are evenly distributed circumferentially. The sealing connection part is provided with a number of connecting posts equal to the number of connecting bosses. Each of the connecting posts corresponds to one of the connecting bosses, and the connecting bosses are housed within the connecting posts.
[0014] Furthermore, the connecting boss is provided with a first mounting hole, and the connecting post is provided with a second mounting hole, with the first mounting hole and the second mounting hole aligned.
[0015] Furthermore, the plug-in terminal is provided with a plug head for external plug-in to form an electrical connection.
[0016] Furthermore, one side of the insertion head is provided with a metal contact for forming an external conductive connection.
[0017] The beneficial effects of this utility model are:
[0018] This invention features a cavity within the protective housing for accommodating items. This cavity can hold a communication module and a cable connecting to the connector. After the communication module and cable are placed inside the cavity, one end of the connector is fixedly and sealed to one end of the protective housing. At this point, the communication module and cable are waterproof and dustproof inside the cavity. In summary, this waterproof and dustproof aviation plug structure with a cavity effectively seals and accommodates the communication module, allowing the aviation plug to house items while remaining waterproof and dustproof. Attached Figure Description
[0019] Figure 1 This is an exploded view of the waterproof and dustproof aviation plug structure with a cavity according to this utility model.
[0020] Figure 2 This is an overall schematic diagram of the waterproof and dustproof aviation plug structure with a cavity according to this utility model.
[0021] Figure 3 This is a schematic diagram of the plug end of the waterproof and dustproof aviation plug structure with a cavity according to the present invention.
[0022] The attached figures are labeled as follows:
[0023] Plug-in end 1, mounting boss 11, limiting protrusion structure 111, connecting boss 112, first mounting hole 1121, plug head 12, metal contact 121;
[0024] Protective shell 2, receiving cavity 21, sealing connection part 22, sealing ring 221, mounting groove 222, annular groove 2221, limiting groove 223, connecting post 224, second mounting hole 2241. Detailed Implementation
[0025] To more clearly and completely illustrate the technical solution of this utility model, the following description, in conjunction with the accompanying drawings, will further explain this utility model.
[0026] Please refer to Figures 1-3 This utility model proposes a waterproof and dustproof aviation plug structure with a cavity, including a plug end 1 and a protective shell 2. The plug end 1 adopts a one-time injection molding process to achieve an integrated waterproof design. One end of the plug end 1 is fixed and sealed to one end of the protective shell 2. The protective shell 2 has a cavity 21 for accommodating items. The other end of the protective shell 2 is a conventional structure that wraps around the cable for a sealed connection.
[0027] In this embodiment, a receiving cavity 21 is provided inside the protective shell 2. The receiving cavity 21 can hold the communication module and the cable connecting the plug-in terminal 1. After the communication module and the cable are placed into the receiving cavity 21, one end of the plug-in terminal 1 is fixedly and sealed to one end of the protective shell 2. At this time, the communication module and the cable have a waterproof and dustproof effect inside the receiving cavity 21. After the aviation plug is connected to the power distribution box, the communication module can be powered through the plug-in terminal 1 and communicate with the power distribution box, thereby obtaining the electrical connection, power consumption and identity information of the load equipment or tools.
[0028] In summary, this waterproof and dustproof aviation plug structure with a cavity can effectively seal and accommodate the communication module, allowing the aviation plug to house items while remaining waterproof and dustproof.
[0029] In this embodiment, one end of the protective shell 2 is provided with a sealing connection part 22, and one end of the plug-in end 1 is provided with a mounting boss 11. The mounting boss 11 is fixed and sealed to the sealing connection part 22. When the plug-in end 1 is installed on the protective shell 2, the mounting boss 11 and the sealing connection part 22 are aligned, and the mounting boss 11 is screwed into the sealing connection part 22 to form a fixed and sealed connection.
[0030] In this embodiment, the sealing connection part 22 is provided with a sealing ring 221, and the mounting boss 11 is tightly connected with the sealing ring 221. In order to increase the sealing performance, a sealing ring 221 is provided in the sealing connection part 22. After the mounting boss 11 is installed into the sealing connection part 22, the sealing ring 221 is tightly connected with the mounting boss 11.
[0031] In this embodiment, the sealing connection part 22 is provided with a mounting groove 222, the sealing ring 221 is fixedly connected to the bottom wall of the mounting groove 222, the mounting boss 11 is received in the mounting groove 222 and tightly connected to the sealing ring 221. The mounting groove 222 is used to provide a space for the mounting boss 11 to be stored, so that the mounting boss 11 can be stably installed in the mounting groove 222, and after installation, it can clamp the sealing ring 221 with the groove wall of the mounting groove 22, thereby improving the sealing degree.
[0032] In this embodiment, the bottom wall of the mounting groove 222 is provided with an annular groove 2221, and the sealing ring 221 is housed in the annular groove 2221. The annular groove 2221 provides a space for the sealing ring 221 to be housed, so that the sealing ring 221 can protrude to a suitable height in the mounting groove 222 and be tightly connected with the mounting boss 11.
[0033] In this embodiment, the sealing connection part 22 is provided with a limiting groove 223, which is connected to the mounting groove 222. A limiting protrusion structure 111 is provided on one side of the mounting boss 11, and the limiting protrusion structure 111 is received in the limiting groove 223. When assembling the plug-in end 11 and the protective shell 2, in order to facilitate quick positioning and assembly, the limiting groove 223 is provided to cooperate with the limiting protrusion structure 111, which facilitates the positioning and assembly by the workers.
[0034] In this embodiment, the mounting boss 11 is provided with a plurality of connecting bosses 112, which are evenly distributed circumferentially. The sealing connection part 22 is provided with a number of connecting posts 224 equal to the number of connecting bosses 112. The plurality of connecting posts 224 correspond one-to-one with the plurality of connecting bosses 112, and the connecting bosses 112 are housed in the connecting posts 224. When assembling the mounting boss 11 onto the sealing connection part 22, the connecting bosses 112 and the connecting posts 224 are aligned, and then screws are used to pass through the connecting bosses 112 and lock them into the connecting posts 224 for fixation.
[0035] In this embodiment, the connecting boss 112 is provided with a first mounting hole 1121, and the connecting post 224 is provided with a second mounting hole 2241. The first mounting hole 1121 and the second mounting hole 2241 are aligned. During assembly, the screw passes through the first mounting hole 1121 and is screwed into the second mounting hole 2241 to fix the mounting boss 11 into the mounting groove 222.
[0036] In this embodiment, the plug-in terminal 1 is provided with a plug head 12 for external plug-in to form an electrical connection. The plug head 12 is used to connect to the aviation socket of the power distribution box. After connection, the power is turned on. The rear end of the plug head 12 is connected to a cable. The connected cable is housed together with the communication module in the receiving cavity 21.
[0037] In this embodiment, one side of the plug 12 is provided with a metal contact 121 for forming an external contact conductive connection. The metal contact 121 is electrically connected to the communication module. After the plug 12 is connected to the aviation socket of the power distribution box, the metal contact 121 contacts the metal contact inside the aviation socket of the power distribution box to form an electrical connection, so that the aviation plug and the power distribution box form a conductive communication connection.
[0038] Of course, there may be other implementations of this utility model. Based on this implementation, other implementations obtained by those skilled in the art without any creative effort are all within the scope of protection of this utility model.
Claims
1. A waterproof and dustproof aviation plug structure with a cavity, characterized in that, The device includes a plug-in terminal and a protective shell. One end of the plug-in terminal is fixedly and sealed to one end of the protective shell. The protective shell has a receiving cavity for accommodating items. One end of the protective shell has a sealing connection portion, and one end of the plug-in terminal has a mounting boss. The mounting boss is fixedly and sealed to the sealing connection portion. The sealing connection portion has a sealing ring, and the mounting boss is tightly connected to the sealing ring. The mounting boss has multiple connecting bosses, which are evenly distributed circumferentially. The sealing connection portion has the same number of connecting posts as the connecting bosses, and each of the connecting posts corresponds one-to-one with a connecting boss. The connecting bosses are housed within the connecting posts. The plug-in terminal has a plug head for external insertion to form an electrical connection. One side of the plug head has a metal contact for external contact conductive connection.
2. The waterproof and dustproof aviation plug structure with a accommodating cavity according to claim 1, characterized in that, The sealing connection part is provided with a mounting groove, the sealing ring is fixedly connected to the bottom wall of the mounting groove, and the mounting boss is received in the mounting groove and tightly connected to the sealing ring.
3. The waterproof and dustproof aviation plug structure with a accommodating cavity according to claim 2, characterized in that, The bottom wall of the mounting groove is provided with an annular groove, and the sealing ring is housed in the annular groove.
4. The waterproof and dustproof aviation plug structure with a accommodating cavity according to claim 2, characterized in that, The sealing connection part is provided with a limiting groove, which is connected to the mounting groove. One side of the mounting boss is provided with a limiting protrusion structure, which is received in the limiting groove.
5. The waterproof and dustproof aviation plug structure with a accommodating cavity according to claim 1, characterized in that, The connecting boss is provided with a first mounting hole, and the connecting post is provided with a second mounting hole, with the first mounting hole and the second mounting hole aligned.