Crop straw crushing and recycling all-in-one machine

By designing an integrated crop straw crushing and recycling machine, and utilizing a combination of cutting, crushing and granulation components, the machine achieves efficient and rapid crushing and recycling of straw for reuse as feed. This solves the problem of low efficiency in traditional straw recycling methods and features automated control and stability.

CN223666853UActive Publication Date: 2025-12-16殷志鹏
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Patent Information

Application Number
CN202520416932.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-12-16
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Traditional straw recycling methods require a large amount of manpower, are costly and inefficient, and cannot achieve rapid crushing and recycling.

Method used

A crop straw crushing and recycling integrated machine was designed, which includes a cutting component, a crushing component and a granulation component. The machine automatically cuts and crushes the straw through a crank rocker mechanism driven by a motor and a feeding roller, and combines it with a screw extrusion granulator for mixing and granulation, thus achieving automated control and stability.

Benefits of technology

It achieves efficient and rapid crushing and recycling of straw, reuses it as feed, improves feeding efficiency, has good stability and automated control, and produces feed of the required size.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crop straw smashing and recycling all-in-one machine, and relates to the technical field of agricultural machinery. The device comprises a cutting assembly, a crushing assembly, a granulation assembly and a box body, the cutting assembly is fixedly connected to one side of the top of the box body, the crushing assembly is fixedly connected to the bottom of one side of the box body, and the granulation assembly is fixedly connected to the bottom of the box body. The cutting-off assembly can achieve the automatic feeding and cutting-off functions, is efficient and rapid, improves the feeding efficiency, meanwhile, the smashing assembly is arranged to conduct smashing and mixing treatment on straw which is cut off preliminarily and other raw materials for feed granulation, then various raw materials are mixed and granulated through the granulation assembly, and the raw materials are mixed and granulated through the granulation assembly. According to the equipment, the straw can be smashed, the smashed straw and other raw materials are mixed for feed granulation, and therefore the straw can be recycled and reused.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the agricultural machinery technical field, especially relates to crop straw smashing recycling integrated machine. BACKGROUND

[0002] Straw, anciently called Gao, also called Weigangcao, is the stem and leaf part of the matured and threshed rice, wheat, corn and other gramineous crops, among which the straw of rice is often called rice straw, rice Gao, and the straw of wheat is called wheat straw.

[0003] The traditional straw recycling mode is manual cutting, and the cut straw needs to be manually bundled into bundles and carried to the vehicle to be sent to the straw processing place for smashing treatment, which requires a large amount of manpower and a large number of vehicle trips, high investment cost, long time consumption and low straw processing efficiency.

[0004] Therefore, in order to realize the rapid smashing and recycling of straw, the utility model provides a crop straw smashing recycling integrated machine to solve the above problems. Utility model content

[0005] The utility model aims at providing a crop straw smashing recycling integrated machine, which solves the problem that the straw smashing device in the prior art cannot efficiently and quickly smash and recycle straw through the cooperation of the cutting assembly, the smashing assembly and the granulating assembly.

[0006] To solve the above technical problems, the utility model is realized by the following technical scheme.

[0007] The utility model discloses a crop straw smashing recycling integrated machine, including cutting assembly, smashing assembly, prilling subassembly and box, cutting assembly fixedly connected in one side of the top of box, smashing assembly fixedly connected in the bottom of one side of box, prilling subassembly fixedly connected in the bottom of box, cutting assembly includes the first motor fixedly connected in the top of box, the output shaft fixed connection of first motor has crank rocker mechanism, the bottom of crank rocker mechanism is through to the inner chamber of box and is fixedly connected with cutting knife, the top of one side of box is fixedly connected with the mounting plate in front and rear both ends, and the upper and lower both ends between the front and rear two mounting plates are all rotatably connected with feeding roller through the bearing, one end of feeding roller is through to the back of mounting plate and is fixedly connected with driven bevel gear, and the surface of driven bevel gear is engaged with driving bevel gear, and the second motor is fixedly connected between the upper and lower two driving bevel gears, and one side of second motor is fixedly connected with the surface of mounting plate, the smashing assembly includes the driving smashing knife roller rotatably connected in the inner chamber of box front and rear both ends with the driving smashing knife roller between the front and rear two driving smashing knife rollers with the driving smashing knife roller, and one end of driving smashing knife roller and driving smashing knife roller is all through to the outside of box and is fixedly connected with driven gear and driving gear respectively, the surface of driving gear is fixedly connected with third motor, and the bottom of third motor is fixedly connected with the surface of box through mounting seat, the prilling subassembly includes the feed hopper that is communicated in the top of one side of box, the fourth motor is fixedly connected with the one side of box and is located below feed hopper, the output shaft of fourth motor is through to the inner chamber of box and is fixedly connected with stirring rod, and the bottom one side of box is communicated with solenoid valve, and the bottom of solenoid valve is communicated with spiral extrusion granulator.

[0008] The utility model further sets up, the bottom four corners of box are all fixedly connected with support leg, the surface of box is fixedly connected with controller, set up support leg, guarantee that this equipment has good stability, the setting of controller realizes the automatic control of this equipment.

[0009] The utility model further sets up, the top of cutting knife is all fixedly connected with limit rod in front and rear both ends, and the top of limit rod is through to the top of box, and limit rod limits the cutting knife, makes its steady up and down movement.

[0010] The utility model further sets up, and the inner chamber of box is located below cutting knife and is rotatably connected with the material shaking plate of pin shaft, the front and rear both ends of material shaking plate bottom are all provided with cam, and the front and rear two cams are fixedly connected with fifth motor between them, and one side of fifth motor is fixedly connected with the inner wall of box through mounting seat, and the setting of cam and material shaking plate makes material shaking plate reciprocatingly move under the driving of fifth motor, and the cut straw is discharged to the smashing chamber quickly.

[0011] The utility model further sets up, the inner chamber of box and located below driven pulverization knife roll and driving pulverization knife roll Fixedly connected with the fairing, and the inner chamber bottom of fairing is fixedly connected with electromagnetic discharge valve, the bottom of box inner chamber is fixedly connected with the fairing of setting, the setting of fairing carries out the quick unloading work of straw and raw material of completing the pulverization, the setting of fairing carries out the quick unloading work of straw and raw material of completing the pulverization.

[0012] The utility model further sets up, the one side of box top is equipped with the round hole through the crank rocker mechanism, the top of box and located both ends of round hole are equipped with the limit hole, and the round hole is convenient for the crank rocker mechanism to move up and down smoothly, and the cooperation of limit hole and limit rod is used to well limit the cutter.

[0013] The utility model further sets up, the top of one side of box and located between two feeding rollers is equipped with the feed inlet, and the surface of feeding roller is provided with the antiskid line, and the setting of feed inlet is convenient for the progress of feeding work.

[0014] The utility model further sets up, the right -hand thread connection of spiral extrusion granulator has the granulating plate, and the granulating plate can be replaced according to need, and the granulating plate of thread connection is flexibly adjusted according to need, so that it produces the size feed that meets the needs.

[0015] The utility model has the following beneficial effects.

[0016] 1, the cutting assembly of setting of the utility model, realize automatic feeding cutting function, high efficiency fast, improve the efficiency of feeding, and the setting of the crushing assembly, the straw of preliminary cutting and the other raw materials for feed granulation are pulverized and mixed and handled, then various raw materials are mixed and granulated through the granulating assembly, then the required feed can be obtained, the present equipment carries out the pulverization treatment of straw, and the pulverized straw is mixed with other raw materials to carry out feed granulation, so that the straw is recycled and reused.

[0017] 2, the supporting leg of setting of the utility model, ensure that the present equipment has good stability, the setting of controller realizes the automatic control of the present equipment, the cutter is limited by the limit rod, moves up and down stably, the setting of cam and shaking plate makes the shaking plate reciprocatingly move up and down under the driving of the fifth motor, and the cut straw is quickly unloaded into the pulverization chamber, the setting of fairing carries out the quick unloading work of straw and raw material of completing the pulverization, the setting of fairing carries out the quick unloading work of straw and raw material of completing the pulverization, the round hole is convenient for the crank rocker mechanism to move up and down smoothly, and the cooperation of limit hole and limit rod is used to well limit the cutter, the setting of feed inlet is convenient for the progress of feeding work, the granulating plate of thread connection is flexibly adjusted according to need, so that it produces the size feed that meets the needs. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 This is a 3D view of an integrated machine for crushing and recycling crop straw.

[0020] Figure 2 This is a left-side view of a machine that integrates crop straw crushing and recycling.

[0021] Figure 3 This is a cross-sectional schematic diagram of an integrated machine for crushing and recycling crop straw.

[0022] Figure 4 This is a schematic diagram of the cutting component in an integrated crop straw crushing and recycling machine.

[0023] Figure 5 This is a schematic diagram of the connection structure between the shaking plate and the cam in an integrated machine for crushing and recycling crop straw.

[0024] In the attached diagram: 1. Cutting assembly; 11. First motor; 12. Crank rocker mechanism; 13. Cutter; 14. Mounting plate; 15. Feed roller; 16. Driven bevel gear; 17. Driven bevel gear; 18. Second motor; 19. Limiting rod; 110. Flow guide; 2. Crushing assembly; 21. Driven crushing roller; 22. Driven crushing roller; 23. Driven gear; 24. Driven gear; 25. Third motor; 3. Granulation assembly; 31. Feed hopper; 32. Fourth motor; 33. Stirring rod; 34. Solenoid valve; 35. Screw extrusion granulator; 4. Housing; 5. Controller; 6. Shaking plate; 7. Cam; 8. Fifth motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1

[0027] Please see Figures 1-5The utility model discloses a crop straw smashing recycling integrated machine, including cutting assembly 1, smashing assembly 2, prilling assembly 3 and box 4, cutting assembly 1 fixedly connected in the one side of the top of box 4, smashing assembly 2 fixedly connected in the bottom of the one side of box 4, prilling assembly 3 fixedly connected in the bottom of box 4, cutting assembly 1 includes the first motor 11 fixedly connected in the top of box 4, the output shaft of first motor 11 is fixedly connected with crank rocker mechanism 12, and the bottom of crank rocker mechanism 12 is fixedly connected with cutter 13 and is penetrated to the inner chamber of box 4, and the top of the one side of box 4 is fixedly connected with mounting plate 14 in front and back two ends, and the upper and lower two ends between front and back two mounting plates 14 are all movably connected with feeding roller 15 through bearing, and one end of feeding roller 15 is penetrated to the back of mounting plate 14 and is fixedly connected with driven bevel gear 16, and the surface of driven bevel gear 16 is engaged with driving bevel gear 17, and the upper and lower two driving bevel gears 17 are fixedly connected with second motor 18, and one side of second motor 18 is fixedly connected with the surface of mounting plate 14, and smashing assembly 2 includes the driven smashing knife roller 21 movably connected in the inner chamber of box 4 front and back two ends with the driving smashing knife roller 22 between front and back two driven smashing knife rollers 21, and one end of driven smashing knife roller 21 and driving smashing knife roller 22 is all penetrated to the outside of box 4 and is fixedly connected with driven gear 23 and driving gear 24 respectively, and the surface of driving gear 24 is fixedly connected with third motor 25, and the bottom of third motor 25 is fixedly connected with the surface of box 4 through mounting seat, and prilling assembly 3 includes the feed inlet 31 communicated in the top of the one side of box 4, and the one side of box 4 and located below feed inlet 31 is fixedly connected with fourth motor 32, and the output shaft of fourth motor 32 is penetrated to the inner chamber of box 4 and is fixedly connected with stirring rod 33, and the one side of the bottom of box 4 is communicated with solenoid valve 34, and the bottom of solenoid valve 34 is communicated with spiral extrusion granulator 35.

[0028] Specific: the box 4 is made of stainless steel, and the surface is sprayed with protective paint, the installation hole of driven smashing knife roller 21 and driving smashing knife roller 22 is formed in the one side of box 4, and driven smashing knife roller 21 and driving smashing knife roller 22 are fixedly connected to the inner wall of installation hole through bearing, the top of feed inlet 31 is movably connected with cover plate through hinge, can isolate the dust generated in the smashing work.

[0029] Example two

[0030] Please see Figures 1-5On the basis of embodiment one, the bottom four corners of the box body 4 are fixedly connected with supporting legs, the surface of the box body 4 is fixedly connected with a controller 5, the front and rear ends of the top of the cutter 13 are fixedly connected with limiting rods 19, the top of the limiting rod 19 penetrates to the top of the box body 4, the inner cavity of the box body 4 and below the cutter 13 is movably connected with a shaking plate 6 through a pin shaft, the front and rear ends of the bottom of the shaking plate 6 are provided with cams 7, the front and rear cams 7 are fixedly connected with a fifth motor 8, one side of the fifth motor 8 is fixedly connected with the inner wall of the box body 4 through a mounting seat, the inner cavity of the box body 4 and below the driven pulverizing knife roll 21 and the driving pulverizing knife roll 22 is fixedly connected with a flow guide cover 110, and the inner cavity bottom of the flow guide cover 110 is fixedly connected with an electromagnetic discharge valve, the bottom of the inner cavity of the box body 4 is fixedly connected with a flow guide plate, a circular hole through which the crank rocker mechanism 12 passes is formed in one side of the top of the box body 4, limiting holes are formed in the front and rear of the top of the box body 4, a feeding port is formed in the top of one side of the box body 4 and between the two feeding rollers 15, the surface of the feeding roller 15 is provided with anti-skid lines, a granulating plate is threadedly connected to the right end of the spiral extrusion granulator 35, and the granulating plate can be replaced as needed.

[0031] Specifically: the supporting legs are arranged to ensure that the equipment has good stability, the controller 5 is arranged to realize automatic control of the equipment, the limiting rods 19 limit the cutter 13 to move up and down stably, the cams 7 and the shaking plate 6 are arranged to move up and down reciprocatingly under the drive of the fifth motor 8, so that the cut-off straws are quickly discharged into the pulverizing cavity, the flow guide cover 110 is arranged to quickly discharge the pulverized straws and raw materials, the flow guide plate is arranged to quickly guide the mixed raw materials into the inner cavity of the spiral extrusion granulator 35, the circular hole facilitates the up-and-down movement of the crank rocker mechanism 12, the limiting holes are used in cooperation with the limiting rods 19 to well limit the cutter 13, the feeding port is arranged to facilitate the feeding work, and the threadedly connected granulating plate is flexibly adjusted as needed to produce feed of a size meeting the needs.

[0032] The working principle of the utility model is: starting the second motor 18, the second motor 18 drives the driving bevel gear 17 to rotate, the driving bevel gear 17 drives the driven bevel gear 16 to rotate, the driven bevel gear 16 drives the feeding roller 15 to rotate, the up and down two feeding rollers 15 rotate and can convey the straw to the inner chamber of the box body 4, simultaneously feeding through the first motor 11 drives the crank rocker mechanism 12 to reciprocate up and down and can drive the cutting knife 13 to cut the straw, simultaneously through the fifth motor 8 drives the cam 7 to rotate, the cam 7 drives the shaking plate 6 to reciprocate up and down and can shake the cut straw to the space of the smashing chamber quickly, then according to the quantity of the smashed straw, other raw materials are added, other proportioned raw materials enter the inner chamber of the box body 4 through the feeding hopper 31, at this time, the third motor 25 is started, the third motor 25 drives the driving gear 24 and the driving smashing knife roller 22 to rotate, the driving gear 24 drives the driven gear 23 to rotate, the driven gear 23 drives the driven smashing knife roller 21 to rotate and can smash the straw and other raw materials, after smashing, through opening the electromagnetic discharge valve, the raw materials enter the space of the mixing chamber after smashing, then the fourth motor 32 is started, the fourth motor 32 drives the stirring rod 33 to rotate and can mix the raw materials evenly, the mixed raw materials can enter the inner chamber of the spiral extrusion granulator 35 through the opened electromagnetic valve 34, the started spiral extrusion granulator 35 can extrude and granulate the mixed raw materials, thereby the required feed can be produced.

[0033] The above disclosed utility model preferred embodiments are only used to help the description of the utility model, the preferred embodiments do not describe all the details, and also do not limit the utility model to the specific implementation mode, the description selects and specifically describes these embodiments, is in order to better explain the principle and practical application of the utility model, thereby making the person skilled in the art can understand and utilize the utility model well.

Claims

1. A crop straw crushing and recycling all-in-one machine, comprising a cutting assembly (1), a crushing assembly (2), a granulating assembly (3) and a box body (4), characterized in that: The cutting assembly (1) is fixedly connected to one side of the top of the box body (4), the crushing assembly (2) is fixedly connected to the bottom of one side of the box body (4), and the granulating assembly (3) is fixedly connected to the bottom of the box body (4). The cutting assembly (1) comprises a first motor (11) fixedly connected to the top of the box body (4), the output shaft of the first motor (11) is fixedly connected with a crank rocker mechanism (12), the bottom of the crank rocker mechanism (12) penetrates into the inner cavity of the box body (4) and is fixedly connected with a cutter (13), the front and rear ends of the top of one side of the box body (4) are fixedly connected with mounting plates (14), the upper and lower ends between the front and rear mounting plates (14) are movably connected with feeding rollers (15) through bearings, one end of the feeding roller (15) penetrates into the back of the mounting plate (14) and is fixedly connected with a driven bevel gear (16), the surface of the driven bevel gear (16) is engaged with a driving bevel gear (17), the second motor (18) is fixedly connected between the upper and lower driving bevel gears (17), and one side of the second motor (18) is fixedly connected with the surface of the mounting plate (14). The crushing assembly (2) comprises driven crushing knife rollers (21) movably connected to the front and rear ends of the inner cavity of the box body (4) and a driving crushing knife roller (22) located between the front and rear driven crushing knife rollers (21), one end of the driven crushing knife roller (21) and the driving crushing knife roller (22) penetrates into the outside of the box body (4) and is fixedly connected with a driven gear (23) and a driving gear (24) respectively, the surface of the driving gear (24) is fixedly connected with a third motor (25), and the bottom of the third motor (25) is fixedly connected with the surface of the box body (4) through a mounting seat. The granulating assembly (3) comprises a feeding hopper (31) communicated with the top of one side of the box body (4), a fourth motor (32) fixedly connected to one side of the box body (4) and located below the feeding hopper (31), an output shaft of the fourth motor (32) penetrates into the inner cavity of the box body (4) and is fixedly connected with a stirring rod (33), a solenoid valve (34) is communicated with one side of the bottom of the box body (4), and a spiral extrusion granulator (35) is communicated with the bottom of the solenoid valve (34).

2. The crop straw crushing and recycling all-in-one machine according to claim 1, characterized in that: The bottom of the box body (4) is fixedly connected with supporting legs at four corners, and the surface of the box body (4) is fixedly connected with a controller (5).

3. The crop straw crushing and recycling all-in-one machine according to claim 1, characterized in that: The front and rear ends of the top of the cutter (13) are fixedly connected with limiting rods (19), and the top of the limiting rod (19) penetrates into the top of the box body (4).

4. The crop straw crushing and recycling all-in-one machine according to claim 1, characterized in that: The inner cavity of the box body (4) and the bottom of the cutter (13) are movably connected with a shaking plate (6) through a pin shaft, the front and rear ends of the bottom of the shaking plate (6) are provided with cams (7), the fifth motor (8) is fixedly connected between the front and rear cams (7), and one side of the fifth motor (8) is fixedly connected with the inner wall of the box body (4) through a mounting seat.

5. The crop straw crushing and recycling all-in-one machine according to claim 1, characterized in that: The inner cavity of the box (4) is fixedly connected with a flow guide cover (110) below the driven crushing knife roller (21) and the driving crushing knife roller (22), and the inner cavity bottom of the flow guide cover (110) is fixedly connected with an electromagnetic discharge valve.

6. The crop straw crushing and recycling all-in-one machine according to claim 1, characterized in that: A circular hole through the crank rocker mechanism (12) is formed on one side of the top of the box (4), and limit holes are formed on the front and rear ends of the top of the box (4).

7. The crop straw crushing and recycling all-in-one machine according to claim 1, characterized in that: A feeding port is formed on the top of one side of the box (4) between the two feeding rollers (15), and the surface of the feeding roller (15) is provided with anti-skid lines.

8. The crop straw crushing and recycling all-in-one machine according to claim 1, characterized in that: The right end of the spiral extrusion granulator (35) is threadedly connected with a granulating plate, and the granulating plate can be replaced as needed.