Dust removal leakage monitoring system for dust remover
By driving the wind and dust sensors on the mounting rod to rotate with an electric motor, combined with microprocessor-based intelligent early warning, the problem of limited monitoring range of the dust collector is solved, realizing all-round monitoring and intelligent early warning, ensuring dust removal effect and safety.
Patent Information
- Application Number
- CN202422963665.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing dust collectors cannot perform rotational monitoring without blind spots, limiting the monitoring range and lacking various emergency monitoring methods.
The system uses an electric motor to drive the mounting rod and its wind and dust sensors to rotate, combined with a microprocessor for intelligent early warning, enabling all-round monitoring. The dust collection bag is secured with a fixing rod and a fixing nut to ensure the stability and accuracy of the sensors.
It enables comprehensive monitoring of the dust collector, improves the detection range and flexibility, promptly detects air leaks and dust problems, and has an intelligent early warning function to ensure dust removal effect and safety.
Smart Images

Figure CN223668878U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of leakage monitoring, more specifically, it relates to a dust removal leakage monitoring system for dust remover. BACKGROUND
[0002] As high-efficiency dust removal equipment, pulse cloth bag dust collector has gradually replaced old dust removal methods such as electric dust removal, wet dust removal and cyclone dust removal in many industrial fields, is used in a large amount in the whole world, becomes the preferred dust removal method in the atmospheric environmental protection field, and if the cloth bag is damaged in the use process, the dust removal effect will be affected, and then the cloth bag needs to be monitored.
[0003] The prior device cannot perform rotary dead-angle-free monitoring, the monitoring range is limited, and the device cannot be monitored by multiple methods, and emergency monitoring cannot be realized after failure of one monitoring method. UTILITY MODEL CONTENT
[0004] In order to solve the above technical problems, the utility model provides a dust removal leakage monitoring system for a dust remover, so as to solve the problems that the prior device cannot perform rotary dead-angle-free monitoring, the monitoring range is limited, and the device cannot be monitored by multiple methods, and emergency monitoring cannot be realized after failure of one monitoring method.
[0005] The utility model discloses a dust removal leakage monitoring system for a dust remover, which is achieved by the following specific technical means:
[0006] A dust removal leakage monitoring system for a dust remover, comprising a connecting seat and a mounting seat, the connecting seat is fixed in the dust remover, a dust removal bag is sleeved on the connecting seat, and a clamp is fixed on the dust removal bag, the mounting seat is fixed in the dust remover, a motor is fixed at the top end face center position of the mounting seat, an installation block in the shape of a circular block is fixed on the output shaft of the motor, an installation rod is welded on the outer wall left side and the outer wall right side of the installation block, a wind power sensor is installed on each installation rod in an array, and the wind power sensor is located on the outer side of the dust removal bag.
[0007] Further, the installation rod is in the shape of L.
[0008] Further, three dust sensors are installed on each installation rod, and six dust sensors are distributed on the bottom and the side of the dust removal bag.
[0009] Further, a control box is fixed on the mounting seat, a microprocessor is installed in the control box, the microprocessor is electrically connected with the motor, the microprocessor is electrically connected with an indicating lamp through wires, and the indicating lamp is fixed on the outer side of the dust remover.
[0010] Further, two fixing blocks are sewn on the dust removal bag; two fixing rods are welded on the bottom end surface of each clamp, and two fixing nuts are threadedly connected on each fixing rod.
[0011] Further, the left two fixing rods pass through the left one fixing block and are fixed through the left four fixing nuts, and the right two fixing rods pass through the right one fixing block and are fixed through the right four fixing nuts.
[0012] Compared with the prior art, the dust removal leakage monitoring system has the following beneficial effects:
[0013] The detection range and flexibility are improved: the rotation of the motor-driven mounting rod and the wind sensor and the dust sensor thereon can significantly expand the monitoring range of the environment around the dust removal bag, and improve the detection efficiency. This way of dynamically adjusting the detection range increases the flexibility of the system, making the monitoring more comprehensive.
[0014] Accurate monitoring of air leakage and dust: the L-shaped mounting rod enables the wind sensor to accurately detect air leakage at the bottom and outer wall of the dust removal bag, and the dust sensor is distributed at the bottom and side of the dust removal bag, realizing omnidirectional monitoring of dust concentration. This layout helps to discover and solve problems in the dust removal process in a timely manner, ensuring the dust removal effect.
[0015] Intelligent early warning system: the microprocessor processes the data collected by the wind sensor and the dust sensor, and automatically triggers the indicator light warning when abnormal parameters (such as excessive wind and excessive dust concentration) are detected, so that the operator can take timely measures. This intelligent early warning system improves the safety and reliability of the dust collector.
[0016] Stable dust removal bag fixing method: the dust removal bag is fixed by the fixing rod and the fixing nut, which not only ensures the stability and safety of the dust removal bag, but also effectively avoids the collision between the dust removal bag and the sensor, thereby protecting the sensor and ensuring the detection accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the axial view structural schematic diagram of the dust removal leakage monitoring system for the dust collector of the utility model.
[0018] Figure 2 is the A place enlarged structure schematic diagram of the utility model Figure 1 .
[0019] Figure 3 is the main view structural schematic diagram of the dust removal leakage monitoring system for the dust collector of the utility model.
[0020] Figure 4 is the B place enlarged structure schematic diagram of the utility model Figure 3 .
[0021] Figure 5 Figure 1 is a schematic diagram of the shaft structure of the dust bag after the dust leakage monitoring system of the dust collector is taken out according to the present application.
[0022] Figure 6 Figure 2 is a schematic diagram of the system structure according to the present application.
[0023] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0024] 1, connecting seat; 2, dust bag; 201, fixed block; 3, clamp; 301, fixed rod; 302, fixed nut; 401, mounting seat; 402, motor; 403, mounting block; 404, mounting rod; 405, wind sensor; 406, dust sensor; 407, control box; 408, microprocessor; 409, indicator light. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0026] Unless otherwise defined, the technical terms or scientific terms used in the present application should be understood as the usual meaning understood by those skilled in the art to which the present application belongs. The "one", "a" or "the" and similar words used in the patent application description and claims of the present application do not represent a quantity limitation, but represent the existence of at least one. The "including" or "containing" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents. The "connection" or "connection" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0027] The embodiments of the present application will be further described in detail below in combination with the drawings and embodiments. EMBODIMENT
[0028] As shown in the accompanying drawings Figure 1 to the accompanying drawings Figure 6 As shown in the accompanying drawings
[0029] This utility model provides a dust collection leakage monitoring system for a dust collector, including a connecting seat 1 and a mounting seat 401. The connecting seat 1 is fixed inside the dust collector, and a dust collection bag 2 is sleeved on the connecting seat 1. A clamp 3 is fixed on the dust collection bag 2. The mounting seat 401 is fixed inside the dust collector. A motor 402 is fixed at the center of the top surface of the mounting seat 401. A circular block-shaped mounting block 403 is fixed on the output shaft of the motor 402. A mounting rod 404 is welded to the left and right sides of the outer wall of the mounting block 403. A wind force sensor 405 is mounted in an array on each mounting rod 404. The wind force sensor 405 is located on the outside of the dust collection bag 2. When the detection range is increased, the motor 402 is driven to rotate. The motor 402 drives the two mounting rods 404 and the wind force sensor 405 and dust sensor 406 on the mounting rods 404 to rotate, thereby expanding the detection range.
[0030] Among them, the mounting rod 404 has an L-shaped structure. During use, the wind sensor 405 installed on the mounting rod 404 can detect air leakage at the bottom and outer wall of the dust bag 2.
[0031] Each mounting rod 404 is equipped with three dust sensors 406. The six dust sensors 406 are distributed on the bottom and sides of the dust bag 2. During use, the dust sensors 406 can detect dust.
[0032] The mounting base 401 is fixed with a control box 407, and a microprocessor 408 is installed inside the control box 407. The microprocessor 408 is electrically connected to the motor 402 and to the indicator light 409 via wires. The indicator light 409 is fixed on the outside of the dust collector. During use, the wind force sensor 405 and the dust sensor 406 transmit wind force parameters and dust concentration parameters to the microprocessor 408. When the wind force parameters and dust concentration parameters exceed the threshold in the microprocessor 408, the microprocessor 408 controls the indicator light 409 to light up as a warning.
[0033] Among them, two fixing blocks 201 are sewn on the dust bag 2; two fixing rods 301 are welded to the bottom end of each clamp 3, and two fixing nuts 302 are threadedly connected to each fixing rod 301. Example
[0034] On the basis of embodiment one, the two left fixing rods 301 pass through the left fixing block 201 and are fixed by the four left fixing nuts 302, and the two right fixing rods 301 pass through the right fixing block 201 and are fixed by the four right fixing nuts 302. In the use process, the fixing of the dust removal bag 2 by the fixing rods 301 and the fixing nuts 302 can avoid the collision between the dust removal bag 2 and the wind sensor 405 and the dust sensor 406, thereby reducing the detection accuracy. Embodiment
[0035] On the basis of embodiment one, the wind sensor 405 is an FST200-205 wind speed and direction integrated sensor, and the dust sensor 406 is an infrared-ZPH02.
[0036] Working principle: The wind sensor 405 and the dust sensor 406 transmit the wind parameters and the dust concentration parameters to the microprocessor 408. When the wind parameters and the dust concentration parameters exceed the threshold value in the microprocessor 408, the microprocessor 408 controls the indicator light 409 to light up for early warning. In order to improve the detection range, the driving motor 402 is driven to rotate, and the driving motor 402 drives the two mounting rods 404 and the wind sensor 405 and the dust sensor 406 on the mounting rods 404 to rotate, so that the expansion of the detection range can be realized.
[0037] Although the present application has been described with reference to the above embodiments, it will be understood by those skilled in the art that various changes can be made without departing from the spirit and scope of the present application as defined in the appended claims. Although this specification contains many specific implementation details, these should not be construed as limiting the scope of the application as claimed, but as a description of features specific to particular embodiments. The scope of the present application is defined by the appended claims and their equivalents, and is not limited to the above-described embodiments.
Claims
1. A dust leakage monitoring system for a dust collector, comprising a connecting seat (1) and a mounting seat (401); the connecting seat (1) is fixed in the dust collector, a dust bag (2) is sleeved on the connecting seat (1), and a clamp (3) is fixed on the dust bag (2); characterized in that: The mounting seat (401) is fixed in the dust collector, a motor (402) is fixed at the top end face center position of the mounting seat (401), a circular block structure mounting block (403) is fixed on the output shaft of the motor (402), an installation rod (404) is welded to the left and right outer walls of the mounting block (403), a wind sensor (405) is arranged on each installation rod (404) in an array, and the wind sensor (405) is located outside the dust bag (2).
2. A dust leak monitoring system for a dust extractor as claimed in claim 1, wherein: The installation rod (404) is of an L-shaped structure.
3. A dust leak monitoring system for a dust extractor as claimed in claim 2, wherein: Three dust sensors (406) are arranged on each installation rod (404), and the six dust sensors (406) are distributed on the bottom and side of the dust bag (2).
4. A dust leak monitoring system for a dust extractor as claimed in claim 3, wherein: A control box (407) is fixed on the mounting seat (401), a microprocessor (408) is arranged in the control box (407), the microprocessor (408) is electrically connected with the motor (402), the microprocessor (408) is electrically connected with an indicator lamp (409) through wires, and the indicator lamp (409) is fixed outside the dust collector.
5. A dust leak monitoring system for a dust extractor as claimed in claim 4, wherein: Two fixing blocks (201) are sewn on the dust bag (2); two fixing rods (301) are welded to the bottom end face of each clamp (3), and two fixing nuts (302) are threadedly connected to each fixing rod (301).
6. A dust leak monitoring system for a dust extractor as claimed in claim 5, wherein: The left two fixing rods (301) pass through the left fixing block (201) and are fixed through the left four fixing nuts (302), and the right two fixing rods (301) pass through the right fixing block (201) and are fixed through the right four fixing nuts (302).