Vertical dust remover

By introducing water atomization and cleaning devices into the vertical dust collector, the problem of reduced permeability caused by dust accumulation on the filter screen is solved, achieving efficient dust removal and health protection.

CN223668898UActive Publication Date: 2025-12-16SUZHOU MAICHENG LASER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520055813.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-16
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Dust accumulation on the filter screen reduces the permeability of the dust collector, decreases dust removal efficiency, increases energy consumption, and may affect its service life.

Method used

A booster pump atomizes water and sprays it onto the filter screen to mix with the dust. A drive motor then moves the cleaning plate and brush to remove the dust, and an integrated cleaning device prevents dust accumulation.

Benefits of technology

It improves dust removal efficiency, extends filter life, reduces energy consumption, improves air quality, and protects worker health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of dust removal, and discloses a vertical dust remover which comprises a dust removal box, a filter screen plate is fixedly mounted in the dust removal box, a water storage plate is arranged above the filter screen plate and fixedly mounted in the dust removal box, an atomizing nozzle is fixedly mounted at the bottom of the water storage plate, and a water outlet is formed in the dust removal box. A guide plate is arranged below the filter screen plate, the guide plate is fixedly mounted in the dust removal box, a movable rod is movably mounted on the surface of the guide plate, and a cleaning plate is fixedly mounted on the surface of the movable rod. Dust and particulate matters in air can be more effectively captured through the device, so that the dust removal efficiency of the dust remover is improved, continuous and efficient operation of the dust remover is ensured, meanwhile, the dust and the particulate matters can be prevented from being excessively accumulated on the filter screen plate through the device, the burden of the filter screen is reduced, and the service life of the filter screen is prolonged. And the device can reduce the working load of the dust remover, so that the energy consumption is reduced, and the energy utilization efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of dust removal technology, specifically a vertical dust collector. Background Technology

[0002] Vertical dust collectors, as an economical, efficient, and widely used on-site dust removal device, play an indispensable role in many industries such as pharmaceuticals, electronics, machinery manufacturing, and mining and metallurgy. Their working principle typically involves capturing and separating particulate matter in the air through filters or electric fields to purify the air.

[0003] However, as the dust collector continues to operate, dust gradually accumulates on the filter. This dust originates from the air being processed and may include fine particles, fibers, powder, and so on. As the dust collector is used for longer periods, the amount of dust accumulated on the filter will continue to increase. This dust accumulation not only occupies space on the filter surface but also forms a barrier that hinders airflow. This barrier significantly reduces the filter's permeability, causing greater resistance as air passes through it.

[0004] The impact of decreased air permeability on dust collectors is obvious. First, it reduces the dust collection efficiency. Because air has difficulty passing smoothly through the filter, the amount of air the dust collector can process in the same amount of time decreases, thus reducing the overall dust collection effect. Second, decreased air permeability also increases the operating energy consumption of the dust collector. To overcome the resistance on the filter, the dust collector's fan needs to consume more energy to propel the airflow. This not only increases operating costs but may also adversely affect the lifespan of the dust collector. Utility Model Content

[0005] To address the problems mentioned in the background section, this utility model provides a vertical dust collector.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a vertical dust collector, comprising a dust collection box, a filter plate fixedly installed inside the dust collection box, a water storage plate arranged above the filter plate and fixedly installed inside the dust collection box, an atomizing nozzle fixedly installed at the bottom of the water storage plate, a guide plate arranged below the filter plate and fixedly installed inside the dust collection box, a movable rod movably installed on the surface of the guide plate, a cleaning plate fixedly installed on the surface of the movable rod, a cleaning brush fixedly installed on the top of the cleaning plate, a drive motor fixedly installed at the bottom of the guide plate and fixedly connected to the movable rod, a water tank fixedly installed on the top of the dust collection box, a pipe fixedly installed on the surface of the water tank and extending into the interior of the water storage plate, a booster water pump fixedly installed on the surface of the pipe, and an air inlet pipe and an exhaust pipe fixedly installed on both sides of the dust collection box.

[0007] Preferably, the front of the dust removal box is provided with a rectangular slot, a collecting box is movably installed in the rectangular slot, a sliding groove is formed in the bottom of the dust removal box, a sliding block is movably installed in the sliding groove, and the sliding block is fixedly connected with the collecting box.

[0008] Preferably, the bottom of the dust removal box is fixedly provided with four groups of supporting legs, and the bottom of each group of supporting legs is fixedly provided with a supporting leg pad.

[0009] Preferably, the surfaces of the air inlet pipe and the air outlet pipe are fixedly provided with connecting flanges, and the connecting flanges are made of stainless steel.

[0010] Preferably, the number of the sliding grooves and the sliding blocks is two, and the inner diameter of the sliding groove is equal to the outer diameter of the sliding block.

[0011] Preferably, the surfaces of the dust removal box and the water tank are fixedly provided with observation windows, and the observation windows are made of glass.

[0012] Preferably, the top of the water tank is fixedly provided with a water inlet pipe, and the water inlet pipe extends into the water tank.

[0013] Preferably, the number of the cleaning plates is three, and the three cleaning plates are uniformly distributed on the surface of the movable rod.

[0014] Compared with the prior art, the dust removal machine has the advantages that:

[0015] 1、The water in the water tank is sucked into the inside of the water storage plate through the pipeline by the suction force of the booster pump, and after being atomized by the atomizing nozzle, the water is mixed with gas to form particulate matter, which is blocked by the filter screen plate and falls or is adsorbed, and then the power of the driving motor makes the cleaning plates on the surface of the movable rod rotate, so that the adhered particulate matter is removed by the cleaning brush, and compared with the traditional device, the device can more effectively capture dust and particulate matter in the air, thereby improving the dust removal efficiency of the dust removal machine, ensuring the continuous and efficient operation of the dust removal machine, preventing dust and particulate matter from excessively accumulating on the filter screen plate, thereby reducing the burden of the filter screen, prolonging the service life of the filter screen, and reducing the working load of the dust removal machine, thereby reducing energy consumption and improving energy utilization efficiency.

[0016] 2, the utility model discloses a handle is pulled and is taken out from the inside of rectangular groove to collection box, and the slider slides in the inside of the sliding slot simultaneously, when finishing, push handle and make collection box reset, compared with traditional device, this device can reduce the concentration of particulate matter in air significantly, thereby improving air quality, and further protect the health of worker, and avoid secondary pollution to the environment through centralized processing, thereby reduce environmental pollution, and through this device can reduce the risk of people exposed to particulate matter, protect the health of people, thereby reduce health risk. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the structural diagram of the utility model;

[0018] Figure 2 It is the structural diagram of the observation window of the utility model;

[0019] Figure 3 It is the sectional structure diagram of dust removal box of the utility model;

[0020] Figure 4 It is the sectional structure diagram of guide plate of the utility model;

[0021] Figure 5 It is the structural diagram of filter screen plate of the utility model.

[0022] In the drawing: 1, dust removal box;2, filter screen plate;3, guide plate;4, movable rod;5, cleaning plate;6, cleaning brush;7, drive motor;8, water tank;9, pipeline;10, water storage plate;11, atomizing nozzle;12, booster pump;13, air inlet pipe;14, exhaust pipe;15, rectangular groove;16, collection box;17, sliding slot;18, slider;19, handle;20, connecting flange;21, water inlet pipe;22, observation window;23, support leg;24, support leg pad. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0024] As Figures 1 to 5The utility model provides a vertical dust removal machine, including dust removal box 1, the inside fixed mounting of dust removal box 1 has filter screen board 2, the top of filter screen board 2 is provided with water storage plate 10, and water storage plate 10 fixed mounting is in the inside of dust removal box 1, the bottom fixed mounting of water storage plate 10 has atomizing nozzle 11, the below of filter screen board 2 is provided with guide plate 3, and guide plate 3 fixed mounting is in the inside of dust removal box 1, the surface movable mounting of guide plate 3 has movable rod 4, the surface fixed mounting of movable rod 4 has cleaning plate 5, and the top fixed mounting of cleaning plate 5 has cleaning brush 6, the bottom fixed mounting of guide plate 3 has drive motor 7, and drive motor 7 is connected with movable rod 4 fixedly, the top fixed mounting of dust removal box 1 has water tank 8, the surface fixed mounting of water tank 8 has pipeline 9, and pipeline 9 extends to the inside of water storage plate 10, the surface fixed mounting of pipeline 9 has booster water pump 12, and the both sides fixed mounting of dust removal box 1 has air inlet pipe 13 and exhaust pipe 14 respectively;

[0025] Adopt the above scheme: through this device can more effectively capture dust and particulate matter in air, thereby improving the dust removal efficiency of dust removal machine, ensure that dust removal machine continues to run efficiently, simultaneously through this device can prevent dust and particulate matter on filter screen board 2 excessive accumulation, thereby reduce the burden of filter screen, prolong its service life, and this device can reduce the work load of dust removal machine, thereby reducing energy consumption, improve energy utilization efficiency.

[0026] As Figure 2 The front of dust removal box 1 is provided with a rectangular slot 15, and the inside of the rectangular slot 15 is movably installed with a collection box 16. The inside bottom end of the dust removal box 1 is provided with a sliding groove 17, and the inside of the sliding groove 17 is movably installed with a sliding block 18, and the sliding block 18 is fixedly connected with the collection box 16. The front of the collection box 16 is fixedly installed with a handle 19.

[0027] Adopt the above scheme: through this device can significantly reduce the concentration of particulate matter in air, thereby improving air quality, and further protecting the health of workers, while avoiding secondary pollution to the environment through centralized processing, thereby reducing environmental pollution, and through this device can reduce the risk of people exposed to particulate matter, protect the health of people, thereby reducing the risk of health.

[0028] As Figure 1 The bottom of the dust removal box 1 is fixedly installed with four groups of supporting legs 23, and the bottom of each of the four groups of supporting legs 23 is fixedly installed with a supporting leg pad 24.

[0029] Adopt the above scheme: through the bottom of the dust removal box 1 is fixedly installed with four groups of supporting legs 23, and the bottom of each of the four groups of supporting legs 23 is fixedly installed with a supporting leg pad 24, thereby being able to disperse the weight of the device and ensure the stability of the device during operation.

[0030] As Figure 1As shown, the surface of the air inlet pipe 13 and the exhaust pipe 14 is fixedly installed with a connecting flange 20, and the connecting flange 20 is made of stainless steel as a whole.

[0031] The above scheme has the advantages that: by fixing the connecting flange 20 on the surface of the air inlet pipe 13 and the exhaust pipe 14, and making the connecting flange 20 of stainless steel as a whole, the connection of the pipes is more convenient.

[0032] As shown in the drawings, Figure 2 The inner diameter of the sliding groove 17 is equal to the outer diameter of the sliding block 18.

[0033] The above scheme has the advantages that: by setting two groups of sliding grooves 17 and sliding blocks 18, and setting the inner diameter of the sliding groove 17 to be equal to the outer diameter of the sliding block 18, the stability of the collection box 16 during extraction is improved.

[0034] As shown in the drawings, Figure 1 The surface of the dust removal box 1 and the surface of the water tank 8 are fixedly installed with observation windows 22, and the observation windows 22 are made of glass as a whole.

[0035] The above scheme has the advantages that: by fixing the observation windows 22 on the surface of the dust removal box 1 and the surface of the water tank 8, the internal conditions of the dust removal box 1 and the water tank 8 can be observed, and the observation windows 22 are made of glass, which has good permeability.

[0036] As shown in the drawings, Figure 1 The top of the water tank 8 is fixedly installed with a water inlet pipe 21, and the water inlet pipe 21 extends into the interior of the water tank 8.

[0037] The above scheme has the advantages that: by fixing the water inlet pipe 21 on the top of the water tank 8, and extending the water inlet pipe 21 into the interior of the water tank 8, water can be supplied to the interior of the water tank 8 in time through the water inlet pipe 21, and the normal operation of the device is ensured.

[0038] As shown in the drawings, Figure 5 The number of the cleaning plates 5 is three, and the three groups of cleaning plates 5 are evenly distributed on the surface of the movable rod 4.

[0039] The above scheme has the advantages that: by setting three groups of cleaning plates 5, and evenly distributing the three groups of cleaning plates 5 on the surface of the movable rod 4, the cleaning efficiency and cleaning effect of the filter screen plate 2 are improved.

[0040] The working principle and use process of the utility model are as follows:

[0041] In use, gas enters the inside of the dust removal box 1 from the gas inlet pipe 13 and moves upward, while the suction force generated by the booster water pump 12 causes the water source in the water tank 8 to enter the inside of the water storage plate 10 through the pipe 9 and be atomized and sprayed out by the atomizing nozzle 11 to mix with the dust in the gas to form particulate matter, then the particulate matter is blocked by the filter screen plate 2 and falls or adheres to the bottom of the filter screen plate 2, the air after dust removal is discharged through the exhaust pipe 14, then the worker starts the driving motor 7, the power generated by the driving motor 7 makes the movable rod 4 rotate, the cleaning plate 5 rotates synchronously through the rotation of the movable rod 4, then the bottom of the filter screen plate 2 is cleaned by the cleaning brush 6.

[0042] When the particulate matter falls downward to the inside of the collecting box 16, it is collected, when the particulate matter in the collecting box 16 is too much and needs to be taken out for treatment, the worker holds the handle 19 and pulls the handle 19, at this time the collecting box 16 is pulled out in the inside of the rectangular groove 15, and the sliding block 18 slides in the inside of the sliding groove 17, then after the concentrated particulate matter is treated, the handle 19 is pushed to reset the collecting box 16.

[0043] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0044] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A vertical dust separator comprising a dust separation tank (1), characterized in that: The inside of the dust removal box (1) is fixedly installed with a filter screen plate (2), the upper portion of the filter screen plate (2) is provided with a water storage plate (10), and the water storage plate (10) is fixedly installed in the inside of the dust removal box (1), the bottom of the water storage plate (10) is fixedly installed with an atomizing nozzle (11), the lower portion of the filter screen plate (2) is provided with a guide plate (3), and the guide plate (3) is fixedly installed in the inside of the dust removal box (1), the surface of the guide plate (3) is movably installed with a movable rod (4), the surface of the movable rod (4) is fixedly installed with a cleaning plate (5), the top of the cleaning plate (5) is fixedly installed with a cleaning brush (6), the bottom of the guide plate (3) is fixedly installed with a driving motor (7), and the driving motor (7) is fixedly connected with the movable rod (4), the top of the dust removal box (1) is fixedly installed with a water tank (8), the surface of the water tank (8) is fixedly installed with a pipeline (9), and the pipeline (9) extends into the inside of the water storage plate (10), the surface of the pipeline (9) is fixedly installed with a booster water pump (12), and the two sides of the dust removal box (1) are respectively fixedly installed with an air inlet pipe (13) and an exhaust pipe (14).

2. The vertical duster according to claim 1, characterized in that: The front of the dust removal box (1) is provided with a rectangular groove (15), the inside of the rectangular groove (15) is movably installed with a collecting box (16), the inside bottom end of the dust removal box (1) is provided with a sliding groove (17), the inside of the sliding groove (17) is movably installed with a sliding block (18), and the sliding block (18) is fixedly connected with the collecting box (16), and the front of the collecting box (16) is fixedly installed with a handle (19).

3. The vertical duster of claim 1, wherein: The bottom of the dust removal box (1) is fixedly installed with four groups of supporting legs (23), and the bottom of each of the four groups of supporting legs (23) is fixedly installed with a supporting leg pad (24).

4. The vertical duster of claim 1, wherein: The surfaces of the air inlet pipe (13) and the exhaust pipe (14) are fixedly installed with a connecting flange (20), and the connecting flange (20) is made of stainless steel.

5. The vertical duster of claim 2, wherein: There are two groups of the sliding groove (17) and the sliding block (18), and the inner diameter of the sliding groove (17) is equal to the outer diameter of the sliding block (18).

6. The vertical duster of claim 1, wherein: The surfaces of the dust removal box (1) and the water tank (8) are fixedly installed with an observation window (22), and the observation window (22) is made of glass.

7. The vertical duster of claim 2, wherein: The top of the water tank (8) is fixedly installed with a water inlet pipe (21), and the water inlet pipe (21) extends into the inside of the water tank (8).

8. The vertical duster of claim 1, wherein: There are three groups of the cleaning plate (5), and the three groups of cleaning plates (5) are evenly distributed on the surface of the movable rod (4).