Magnetic separation equipment in impurity removal process of industrial silica powder
By introducing anti-clogging and scraping mechanisms into the magnetic separator, the problems of feed blockage and magnetic impurity accumulation have been solved, achieving stable operation and efficient separation.
Patent Information
- Application Number
- CN202422980676.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing magnetic separation equipment used in the removal of impurities from industrial silicon micropowder is prone to clogging of the feed inlet when the feeding speed is too fast or the material moisture content is high. Furthermore, the accumulation of magnetic impurities on the surface of the drum can cause blockage in the magnetic separation area, affecting the efficiency and continuity of the equipment.
An anti-clogging mechanism and a scraping mechanism were designed. The anti-clogging mechanism prevents the feed from getting blocked by a rotating frame and a dispersing block, while the scraping mechanism removes magnetic impurities from the inner wall of the magnetic separation structure by a scraper and an air jet assembly, ensuring smooth material entry and normal operation of the magnetic separation area.
It effectively prevents inlet blockage, improves impurity removal efficiency, reduces maintenance costs and downtime, and ensures continuous operation and efficient separation of magnetic separators.
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Figure CN223669375U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of magnetic separation equipment, especially to the magnetic separation equipment in the process of removing impurities of industrial silicon micro powder. BACKGROUND
[0002] The magnetic separation equipment in the process of removing impurities of industrial silicon micro powder is a special equipment for separating magnetic impurities in industrial silicon micro powder by using magnetic difference. It is mainly composed of a magnetic source, a roller, a hopper, a collecting device, a transmission device and other parts. Its working principle is that when industrial silicon micro powder containing magnetic impurities passes through the magnetic field area of the magnetic separation equipment, the magnetic impurities will be attracted by the magnetic field, while the non-magnetic silicon micro powder will continue to move forward without being affected by the magnetic field, thereby realizing the separation of magnetic impurities and silicon micro powder.
[0003] The existing removal method is mostly to use a magnet plate to adsorb the iron impurities during the transportation process on the conveying belt. Although this method can separate the iron impurities from the silicon, the overall equipment has a large volume, and it needs to be stopped for operation when collecting the iron impurities, thereby affecting the processing efficiency.
[0004] The existing patent (publication number: CN216224569U) discloses an industrial silicon crushing and impurity removal device, which includes a treatment box, a fixed box is fixedly connected inside the treatment box, a first crushing roller is rotatably connected between the inner walls of the treatment box and inside the fixed box, and a second crushing roller is rotatably connected inside the treatment box and on one side of the first crushing roller. The utility model is simple and convenient to operate, and has high practicality. The first crushing roller cooperates with the second crushing roller to crush the silicon, thereby facilitating the subsequent adsorption of iron impurities. The magnetic roller can adsorb the iron impurities in the silicon during the discharging process. Not only can the volume of the equipment be reduced, but also the magnetic roller can be continuously cleaned with the cooperation of the scraper, thereby ensuring the continuity of the equipment operation and improving the work efficiency.
[0005] In view of the above problems, the existing patent provides a solution. However, in the use of the existing magnetic separation equipment in the process of removing impurities of industrial silicon micro powder, the feeding speed is too fast or the moisture of the material is too large, which can easily cause accumulation and blockage at the feeding port. During the magnetic separation process, the magnetic impurities are adsorbed on the surface of the roller. If the adsorbed impurities are too much and not cleaned in time, they will gradually accumulate, causing blockage in the magnetic separation area.
[0006] Therefore, the magnetic separation equipment in the process of removing impurities of industrial silicon micro powder is proposed. Utility model content
[0007] The utility model discloses a purpose lies in, provide industrial silicon micro powder in the process of removing impurity's magnetic separation equipment, can solve the current industrial silicon micro powder in the process of removing impurity's magnetic separation equipment in use, the feeding speed is too fast or the humidity of material is bigger, very easy to accumulate and jam in the feeding port, and in the magnetic separation process, magnetic impurity is adsorbed on the surface of drum, if the adsorbed impurity is too much and does not have timely cleaning, will gradually accumulate, cause the problem of magnetic separation area jam.
[0008] In order to realize above-mentioned purpose, the utility model provides following technical scheme: industrial silicon micro powder in the process of removing impurity's magnetic separation equipment, including magnetic separation structure, the inner wall of magnetic separation structure is provided with anti - jam mechanism, the front side of anti - jam mechanism is provided with output assembly, the inner wall of magnetic separation structure is provided with fixed frame, the inner wall of fixed frame is swing joint with scraping mechanism, the top of scraping mechanism is provided with intercommunication block, the bottom of intercommunication block is fixed with the communication of gas injection assembly,
[0009] The anti - jam mechanism includes rotary frame, scatter block and bearing frame, scatter block is close to rotary frame one side and is connected with rotary frame, the surface of rotary frame is fixedly connected with the inner wall of bearing frame, the surface of bearing frame is fixedly connected with the inner wall of magnetic separation structure.
[0010] Preferably, the inner wall of the fixed frame is movably connected with a knob, and the surface of the knob is threadedly connected with the inner wall of the scraping mechanism.
[0011] Preferably, the scraping mechanism includes a sliding block, a connecting block and a scraping block, the right side of the sliding block is bolted to the left side of the connecting block, the right side of the connecting block is bolted to the left side of the scraping block, the surface of the sliding block is slidably connected with the inner wall of the fixed frame, and the inner wall of the sliding block is threadedly connected with the surface of the knob.
[0012] Preferably, the bottom of the fixed frame is bolted to a fixed block, the bottom of the fixed block is bolted to a support plate, and the rear side of the support plate is bolted to the inner wall of the magnetic selection structure.
[0013] Preferably, the gas injection assembly includes a connecting pipe and a spray head, the top of the spray head is fixedly communicated with the bottom of the connecting pipe, and the top of the connecting pipe is fixedly communicated with the bottom of the intercommunication block.
[0014] Preferably, the top of the fixed frame is bolted to a limiting block, the right side of the limiting block is bolted to a limiting plate, and the right side of the limiting plate is bolted to the left side of the intercommunication block.
[0015] Preferably, the top of the limiting block is bolted to a limiting assembly, the top of the intercommunication block is fixedly communicated with an air inlet pipe, and the surface of the air inlet pipe is clamped to the inner wall of the limiting assembly.
[0016] Preferably, the front side of the magnetic selection structure is bolted to a fixed assembly, the left side of the fixed assembly is bolted to the right side of the output assembly.
[0017] Preferably, the output end of the output assembly is bolted with a rotating rod, and the rear side of the rotating rod is bolted with the front side of the rotating frame.
[0018] Preferably, the inner wall of the fixed frame is provided with a sliding groove matched with the sliding block, and the inner wall of the fixed frame is provided with a limiting groove matched with the knob.
[0019] Compared with the prior art, the present application has the following beneficial effects:
[0020] 1. The anti-blocking mechanism is provided, the rotating frame is bolted with the dispersing block, and the bearing frame is connected to the inner wall of the magnetic separation structure, so that the feeding blockage can be prevented, the silicon powder can be dispersed, the feeding port can be prevented from being blocked due to factors such as agglomeration or high humidity, the material can be smoothly fed into the magnetic separation process to improve the efficiency, the bearing frame can also stabilize the rotating frame, prolong the service life of the mechanism, reduce the maintenance cost and downtime, and the like.
[0021] 2. The scraping mechanism is provided, the scraping mechanism is connected with the communication block and cooperates with the air jet assembly, the magnetic impurities on the inner wall of the magnetic separation structure are scraped under the support of the fixed frame to prevent the magnetic separation area from being blocked, the air jet assembly assists in scraping the impurities and preventing the material from adhering and agglomerating on the inner surface of the magnetic separation structure, and normal operation of the magnetic separation structure is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a whole structure diagram of the magnetic separation equipment in the industrial silicon powder impurity removal process of the present application.
[0023] Figure 2 It is a front view of the magnetic separation structure of the present application.
[0024] Figure 3 It is a structure diagram of the anti-blocking mechanism of the present application.
[0025] Figure 4 It is a structure diagram of the fixed frame of the present application.
[0026] Figure 5 It is a structure diagram of the scraping mechanism of the present application.
[0027] Figure 6 It is a structure diagram of the air jet assembly of the present application.
[0028] In the figure, 1, magnetic separation structure; 2, anti-blocking mechanism; 201, rotating frame; 202, dispersing block; 203, bearing frame; 3, scraping mechanism; 301, sliding block; 302, connecting block; 303, scraping block; 4, air jet assembly; 401, connecting pipe; 402, nozzle; 5, output assembly; 6, fixed frame; 7, communication block; 8, knob; 9, fixed block; 10, support plate; 11, limiting block; 12, limiting plate; 13, limiting assembly; 14, air inlet pipe; 15, fixing assembly; 16, rotating rod; 17, sliding groove; 18, limiting groove. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0030] Please refer to Figures 1-6 The present application provides the technical solutions:
[0031] The magnetic separation equipment in the impurity removal process of industrial silicon powder comprises a magnetic separation structure 1, an anti-blocking mechanism 2 is arranged on the inner wall of the magnetic separation structure 1, an output assembly 5 is arranged on the front side of the anti-blocking mechanism 2, a fixed frame 6 is arranged on the inner wall of the magnetic separation structure 1, a scraping mechanism 3 is movably connected to the inner wall of the fixed frame 6, a communication block 7 is arranged on the top of the scraping mechanism 3, and an air jet assembly 4 is fixedly communicated with the bottom of the communication block 7.
[0032] The anti-blocking mechanism 2 comprises a rotating frame 201, a dispersing block 202 and a bearing frame 203, the side close to the rotating frame 201 of the dispersing block 202 is bolted to the rotating frame 201, the surface of the rotating frame 201 is fixedly connected to the inner wall of the bearing frame 203, and the surface of the bearing frame 203 is fixedly connected to the inner wall of the magnetic separation structure 1.
[0033] In the embodiment: by setting the anti-blocking mechanism 2, the rotating frame 201 is connected with the dispersing block 202, and the rotating frame 201 is connected with the inner wall of the magnetic separation structure 1 through the bearing frame 203, which can effectively prevent the blocking problem in the feeding process. The cooperation of the rotating frame 201 and the dispersing block 202 can fully disperse the silicon powder entering the magnetic separation structure 1, avoid the blocking of the feeding port caused by the agglomeration of silicon powder or high humidity, and ensure that the material can smoothly enter the magnetic separation process, improve the impurity removal efficiency, and at the same time, the bearing frame 203 ensures the stable rotation of the rotating frame 201, prolongs the service life of the anti-blocking mechanism 2, reduces the maintenance cost and downtime of the magnetic separation structure 1 caused by blocking, and sets the scraping mechanism 3 connected with the communication block 7. The jet assembly 4 cooperates with the scraping mechanism 3 through the communication block 7. In the magnetic separation process, the scraping mechanism 3 is supported by the fixed frame 6 to effectively scrape the magnetic impurities adsorbed on the inner wall of the magnetic separation structure 1, prevent the magnetic separation area from being blocked due to the accumulation of impurities, and ensure the normal operation of the magnetic separation structure 1. The gas sprayed by the jet assembly 4 can assist in scraping the impurities and prevent the material from adhering and agglomerating on the inner surface of the magnetic separation structure 1.
[0034] Specifically, as shown in Figure 5 , the inner wall of the fixed frame 6 movably connects a knob 8, and the surface of the knob 8 is threadedly connected with the inner wall of the scraping mechanism 3.
[0035] Specifically, as shown in Figure 5 , the scraping mechanism 3 includes a sliding block 301, a connecting block 302, and a scraping block 303. The right side of the sliding block 301 is connected with the left side of the connecting block 302, and the right side of the connecting block 302 is connected with the left side of the scraping block 303. The surface of the sliding block 301 is slidingly connected with the inner wall of the fixed frame 6, and the inner wall of the sliding block 301 is threadedly connected with the surface of the knob 8.
[0036] Specifically, as shown in Figure 4 , Figure 5 , the bottom of the fixed frame 6 is connected with a fixed block 9, the bottom of the fixed block 9 is connected with a support plate 10, and the rear side of the support plate 10 is connected with the inner wall of the magnetic separation structure 1.
[0037] In the embodiment: the knob 8 on the inner wall of the fixed frame 6 is threadedly connected with the scraping mechanism 3, and the sliding block 301 of the scraping mechanism 3 slides in the fixed frame 6, so that the position of the scraping mechanism 3 can be flexibly moved by the knob 8. When the scraping block 303 is worn after a certain period of use, the restriction of the sliding block 301 can be removed by rotating the knob 8, which facilitates subsequent rapid replacement work. At the same time, the fixed block 9 and the support plate 10 at the bottom of the fixed frame 6 are connected with the magnetic separation structure 1, which provides stable support for the scraping mechanism 3 and ensures that the scraping work is stably performed, thereby ensuring the normal operation of the magnetic separation structure 1.
[0038] Specifically, as shown in Figure 6As shown in the figure, the jet assembly 4 comprises a connecting pipe 401 and a nozzle 402, the top of the nozzle 402 is fixedly communicated with the bottom of the connecting pipe 401, and the top of the connecting pipe 401 is fixedly communicated with the bottom of the communicating block 7.
[0039] Specifically, as shown in the figure, Figure 4 , Figure 6 the top of the fixed frame 6 is bolted with a limiting block 11, the right side of the limiting block 11 is bolted with a limiting plate 12, and the right side of the limiting plate 12 is bolted with the left side of the communicating block 7.
[0040] In this embodiment: the connecting pipe 401 of the jet assembly 4 is communicated with the nozzle 402, which can uniformly spray gas to the appropriate position, the limiting block 11 and the limiting plate 12 fix the communicating block 7 at the appropriate position, and ensure the stability of the cooperation between the jet assembly 4 and the scraping mechanism 3, so that the gas sprayed by the nozzle 402 can better assist the scraping when the impurities are scraped, prevent the material from adhering and agglomerating on the inner surface of the magnetic separation structure 1, further improve the magnetic separation efficiency, and reduce the problems caused by the residual impurities and the accumulation of materials.
[0041] Specifically, as shown in the figure, Figure 6 the top of the limiting block 11 is bolted with a limiting assembly 13, the top of the communicating block 7 is fixedly communicated with an air inlet pipe 14, and the surface of the air inlet pipe 14 is clamped with the inner wall of the limiting assembly 13.
[0042] Specifically, as shown in the figure, Figure 1 , Figure 2 , Figure 3 the front side of the magnetic separation structure 1 is bolted with a fixing assembly 15, and the left side of the fixing assembly 15 is bolted with the right side of the output assembly 5.
[0043] Specifically, as shown in the figure, Figure 3 the output end of the output assembly 5 is bolted with a rotating rod 16, and the rear side of the rotating rod 16 is bolted with the front side of the rotating frame 201.
[0044] Specifically, as shown in the figure, Figure 5 the inner wall of the fixed frame 6 is provided with a sliding groove 17 matched with the sliding block 301, and the inner wall of the fixed frame 6 is provided with a limiting groove 18 matched with the knob 8.
[0045] In the embodiment: the limiting assembly 13 clamps the air inlet pipe 14, guarantees the stability of the air inlet of the air injection assembly 4, makes the air injection function continue reliably, the air inlet end of the air inlet pipe 14 can be connected with external equipment, the fixing assembly 15 fixes the output assembly 5 on the front side of the magnetic separation structure 1, the output assembly 5 drives the rotating frame 201 to rotate through the rotating rod 16, provides power for the anti-blocking mechanism 2, guarantees the normal work of the anti-blocking mechanism 2, the sliding groove 17 is arranged on the inner wall of the fixing frame 6, the sliding block 301 can slide through the sliding groove 17 on the inner wall of the fixing frame 6, the limiting groove 18 is arranged on the inner wall of the fixing frame 6, the knob 8 can move on the inner wall of the fixing frame 6 through the limiting groove 18.
[0046] Working principle: in the use process of the magnetic separation structure 1, the anti-blocking mechanism 2 is arranged, the rotating frame 201 is connected with the dispersing block 202 through the bearing frame 203 and the inner wall of the magnetic separation structure 1, the blocking problem in the feeding process can be effectively prevented, the cooperation of the rotating frame 201 and the dispersing block 202 can fully disperse the silicon powder entering the magnetic separation structure 1, the feeding port is prevented from being blocked due to the agglomeration of silicon powder or high humidity, the material can smoothly enter the magnetic separation process, the impurity removal efficiency is improved, meanwhile, the bearing frame 203 guarantees the stable rotation of the rotating frame 201, prolongs the service life of the anti-blocking mechanism 2, reduces the maintenance cost and downtime of the magnetic separation structure 1 caused by blocking, the scraping mechanism 3 is arranged, the scraping mechanism 3 is connected with the communication block 7, the air injection assembly 4 cooperates with the scraping mechanism 3 through the communication block 7, in the magnetic separation process, the scraping mechanism 3 effectively scrapes the magnetic impurities adsorbed on the inner wall of the magnetic separation structure 1 under the support of the fixing frame 6, prevents the magnetic separation area from being blocked due to the accumulation of impurities, ensures the normal operation of the magnetic separation structure 1, the gas sprayed by the air injection assembly 4 can assist in scraping the impurities, prevents the adhesion and agglomeration of the material on the inner surface of the magnetic separation structure 1.
[0047] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection range of the utility model.
Claims
1. A magnetic separation device for the removal of impurities from industrial silicon micro-powder, comprising a magnetic separation structure (1), characterized in that: The inner wall of the magnetic separation structure (1) is provided with an anti-blocking mechanism (2), the front side of the anti-blocking mechanism (2) is provided with an output assembly (5), the inner wall of the magnetic separation structure (1) is provided with a fixed frame (6), the inner wall of the fixed frame (6) is movably connected with a scraping mechanism (3), the top of the scraping mechanism (3) is provided with a communication block (7), and the bottom of the communication block (7) is fixedly communicated with a jet assembly (4). The anti-blocking mechanism (2) comprises a rotating frame (201), a scattering block (202) and a bearing frame (203), one side of the scattering block (202) close to the rotating frame (201) is bolted with the rotating frame (201), the surface of the rotating frame (201) is fixedly connected with the inner wall of the bearing frame (203), and the surface of the bearing frame (203) is fixedly connected with the inner wall of the magnetic separation structure (1).
2. The magnetic separation device for the impurity removal process of industrial silicon micropowder according to claim 1, characterized in that: The inner wall of the fixed frame (6) is movably connected with a knob (8), and the surface of the knob (8) is threadedly connected with the inner wall of the scraping mechanism (3).
3. The magnetic separation device for the impurity removal process of industrial silicon micropowder according to claim 2, characterized in that: The scraping mechanism (3) comprises a sliding block (301), a connecting block (302) and a scraping block (303), the right side of the sliding block (301) is bolted with the left side of the connecting block (302), the right side of the connecting block (302) is bolted with the left side of the scraping block (303), the surface of the sliding block (301) is slidably connected with the inner wall of the fixed frame (6), and the inner wall of the sliding block (301) is threadedly connected with the surface of the knob (8).
4. The magnetic separation device for the impurity removal process of industrial silicon micropowder according to claim 1, characterized in that: The bottom of the fixed frame (6) is bolted with a fixed block (9), the bottom of the fixed block (9) is bolted with a support plate (10), and the rear side of the support plate (10) is bolted with the inner wall of the magnetic separation structure (1).
5. The magnetic separation device for the process of removing impurities from industrial silicon micropowder according to claim 1, characterized in that: The jet assembly (4) comprises a connecting pipe (401) and a spray head (402), the top of the spray head (402) is fixedly communicated with the bottom of the connecting pipe (401), and the top of the connecting pipe (401) is fixedly communicated with the bottom of the communication block (7).
6. The magnetic separation device for the process of removing impurities from industrial silicon micropowder according to claim 1, characterized in that: The top of the fixed frame (6) is bolted with a limiting block (11), the right side of the limiting block (11) is bolted with a limiting plate (12), and the right side of the limiting plate (12) is bolted with the left side of the communication block (7).
7. The magnetic separation device for the impurity removal process of industrial silicon micropowder according to claim 6, characterized in that: The top of the limiting block (11) is bolted with a limiting assembly (13), the top of the communication block (7) is fixedly communicated with an air inlet pipe (14), and the surface of the air inlet pipe (14) is clamped with the inner wall of the limiting assembly (13).
8. The magnetic separation device for the process of removing impurities from industrial silicon micropowder according to claim 1, characterized in that: The front side of the magnetic separation structure (1) is bolted with a fixed assembly (15), and the left side of the fixed assembly (15) is bolted with the right side of the output assembly (5).
9. The magnetic separation device for the process of removing impurities from industrial silicon micropowder according to claim 1, characterized in that: The output end of the output assembly (5) is bolted with a rotating rod (16), and the rear side of the rotating rod (16) is bolted with the front side of the rotating frame (201).
10. The magnetic separation device for the process of impurity removal of industrial silicon micropowder according to claim 3, characterized in that: The inner wall of the fixed frame (6) is provided with a sliding groove (17) matched with the sliding block (301), and the inner wall of the fixed frame (6) is provided with a limiting groove (18) matched with the knob (8).
Citation Information
Patent Citations
Industrial silicon crushing and impurity removing device
CN216224569U