Automatic material and slag separation device

By designing an automatic material and residue separation device, and utilizing a combination of vibration and multiple filter plates, the problem of low material and residue separation efficiency in food production is solved, achieving a highly efficient material and residue separation effect.

CN223669676UActive Publication Date: 2025-12-16SICHUAN JIAJIA BAIWEI FOOD CO LTD
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Patent Information

Application Number
CN202423139609.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-16
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In the food production process, the filtration efficiency of separating material residues is relatively low, and it is necessary to improve the separation efficiency.

Method used

An automatic material and residue separation device is adopted, including a processing bin, a receiving bin, first and second filter plates, a vibration unit, and a discharge unit. Multiple filtrations are achieved through the combined use of vibration and filter plates, thereby improving filtration efficiency.

Benefits of technology

It achieves complete separation of material and residue, improves filtration efficiency, and ensures effective separation and discharge of material and residue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic material and slag separating device in the technical field of separating devices, which comprises a processing bin, a material receiving bin fixedly mounted on the inner wall of the processing bin, a first filter plate arranged above the material receiving bin, a first vibration unit and a discharging unit. According to the material receiving bin, the second filter plate is arranged in the main bin body, meanwhile, the second vibration frame is fixedly connected to the surface of the second filter plate in a sleeving mode, and one end of the second vibration frame is rotationally installed on the surface of the material receiving bin, so that when the material receiving bin is used, a user controls a second vibration motor to vibrate through the controller; the second vibration frame can be driven to swing in a small amplitude, tiny residues falling on the surface of the second filter plate after being filtered by the first filter plate above are driven to slide on the surface of the second filter plate (small holes in the surface of the second filter plate are smaller than those in the first filter plate), secondary filtering is conducted, and finally the residues fall into the discharging bin. And sufficient separation of the material slag is realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to separating device technical field, concretely is a kind of automatic material residue separating device. BACKGROUND

[0002] Material residue usually refers to the part that does not need or cannot be used in raw materials, and these residues have different names and purposes in different industrial fields, and material residue separation is a technology and process that effectively separates solids and liquids in materials.

[0003] In the process of food production, material residue generally needs to be separated, and the filtering efficiency is still low in the process of separating material residue at present, therefore, a new type of automatic material residue separating device is needed to solve the above problems. SUMMARY

[0004] The utility model aims at: in order to solve the problem that material residue generally needs to be separated in the process of food production, and the filtering efficiency is still low in the process of separating material residue at present, the utility model provides separating device.

[0005] The utility model discloses in order to realize the above-mentioned purpose specifically adopts the following technical scheme:

[0006] An automatic material residue separating device, comprising: a processing bin, a material collecting bin is fixedly installed on the inner wall of the processing bin, a first filter plate is arranged above the material collecting bin, a first vibration unit and a discharge unit are further included, the first vibration unit is used to install the first filter plate on the inner wall of the processing bin and vibrate the first filter plate, and the discharge unit is used to discharge the material residue in the material collecting bin from the processing bin.

[0007] Further, the processing bin includes a main bin body, two empty pipes are fixedly penetrated on the surface of the main bin body, two electromagnetic valves are arranged on the two empty pipes, a controller is fixedly installed on the surface of the main bin body, and the two electromagnetic valves are electrically connected with the controller.

[0008] Further, the first vibration unit includes two vibration grooves respectively arranged on the two sides of the main bin body and a vibration rod, both ends of the vibration rod are slidably inserted into the inner walls of the two vibration grooves, a plurality of first springs are fixedly installed on the surface of the vibration rod, the other ends of the plurality of first springs are fixedly installed on the inner walls of the two vibration grooves, a first vibration frame is fixedly sleeved on the surface of the first filter plate, one end of the first vibration frame is fixedly installed on the surface of the vibration rod and is fixedly installed with two first vibration motors on the surface, and the two first vibration motors are electrically connected with the controller.

[0009] Further, the discharging unit comprises a main pipe body fixedly installed on the inner wall of the main bin body, the surface of the main pipe body is provided with a discharging hole, the inner wall of the main pipe body is rotatably connected with a screw auger, one end of the main pipe body is fixedly installed with a driving motor, and the output end of the driving motor is fixedly installed on one end of the screw auger and electrically connected with the controller.

[0010] Further, the inner portion of the main bin body is provided with a second filter plate, and the second vibrating unit is used for mounting the second filter plate in the inner portion of the main bin body and controlling vibration of the second filter plate.

[0011] Further, the second vibrating unit comprises a mounting bin fixedly installed on the inner wall of the main bin body, the inner wall of the collecting bin is rotatably installed with a second vibrating frame, the second filter plate is installed on the inner wall of the second vibrating frame, the surface of the mounting bin is provided with a notch, the surface of the second vibrating frame is slidably connected with the inner wall of the notch and is fixedly installed with a plurality of second springs, the other ends of the second springs are fixedly installed on the inner wall of the mounting bin, the surface of the second vibrating frame is fixedly installed with a second vibrating motor, and the second vibrating motor is electrically connected with the controller.

[0012] Further, the inner wall of the collecting bin is provided with two inclined grooves.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1、in the utility model, through fixedly install a collecting bin on the inner wall of the processing bin, when using, the user adds the residue in the processing bin, makes the residue fall on the first filter plate, under the action of the first vibrating unit, the first filter plate vibrates, makes the residue on the surface of the first filter plate fully filters again and falls into the inside of the collecting bin, effectively improves the filtering efficiency.

[0015] 2、in the utility model, through setting a second filter plate in the inner portion of the main bin body, simultaneously fixedly sleeving a second vibrating frame on the surface of the second filter plate, and the one end of the second vibrating frame is rotatably installed on the surface of the collecting bin, when using, the user controls the second vibrating motor to vibrate through the controller, can drive the second vibrating frame to swing with small amplitude, drives the relatively small residue that falls on the surface of the second filter plate after filtering from the first filter plate to slide on the surface of the second filter plate (the small hole on the surface of the second filter plate is smaller than the first filter plate), carries out secondary filtering, finally falls into the inside of the discharging bin, realizes the full separation of the residue. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0017] Figure 2 is a half sectional view of the utility model;

[0018] Figure 3 is another angle of the partial structure of the utility model;

[0019] Figure 4 is a half sectional view of the utility model.

[0020] In the figure: 1, processing warehouse; 11, main warehouse body; 12, empty pipe; 13, electromagnetic valve; 14, controller; 2, material receiving warehouse; 3, first filter plate; 4, first vibration unit; 41, vibration groove; 42, vibration rod; 43, first spring; 44, first vibration frame; 45, first vibration motor; 5, discharging unit; 51, main pipe body; 52, discharging hole; 53, auger; 54, driving motor; 6, second filter plate; 7, second vibration unit; 71, mounting warehouse; 72, second vibration frame; 73, notch; 74, second spring; 75, second vibration motor; 8, chute. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model.

[0022] The separation device provided in the embodiment mainly aims at solving the problem that the filtering efficiency is still low in the process of separating material residue in food production, and provides the following technical scheme, which will be described in detail below in combination with the drawings in the embodiments of the utility model. Figures 1-4

[0023] ​An automatic material residue separation device, comprising: a processing bin 1 with a material collecting bin 2 fixedly installed on the inner wall, a first filter plate 3 is arranged above the material collecting bin 2, after the user adds the material residue with liquid in the inside of the processing bin 1, the material residue will be filtered for the first time by the first filter plate 3, at the same time, in the process of filtering, the first filter plate 3 will be vibrated synchronously under the action of the first vibration unit 4, so that the material residue will slide on the surface of the first filter plate 3 and then fall into the inside of the material collecting bin 2 fixedly installed on the inner wall of the processing bin 1, finally, under the action of the discharging unit 5, the material residue in the inside of the material collecting bin 2 will be extracted from the processing bin 1, so as to realize the separation of the material residue, wherein the main component of the processing bin 1 is: a main bin body 11 with two empty pipes 12 fixedly penetrating through the surface, the heights of the two empty pipes 12 are different, one of the two empty pipes 12 is used for discharging sewage, and the other is used for discharging oil and water, the user can control the on-off state of the two electromagnetic valves 13 arranged on the surfaces of the two empty pipes 12 respectively through the controller 14 fixedly installed on the surface of the main bin body 11, wherein the main component of the first vibration unit 4 is: two vibration grooves 41 respectively arranged on the two sides of the main bin body 11, a vibration rod 42, a first vibration frame 44 fixedly sleeved on the surface of the first filter plate 3, in use, the user can control the two first vibration motors 45 fixedly installed on the surface of the first vibration frame 44 to vibrate through the controller 14, because the two ends of the vibration rod 42 are respectively slidably inserted into the inner walls of the two vibration grooves 41, and a plurality of first springs 43 are fixedly installed on the surface of the vibration rod 42, therefore, the first vibration frame 44 will drive the vibration rod 42 to vibrate synchronously, so as to realize the stable vibration of the first filter plate 3, wherein the main component of the discharging unit 5 is: a main pipe body 51 fixedly installed on the inner wall of the main bin body 11, in use, the user can drive the output end of the driving motor 54 fixedly installed on one end of the main pipe body 51 to rotate through the controller 14, so as to drive the auger 53 rotatably inserted into the inner wall of the main bin body to rotate, so that the material residue in the inside of the material collecting bin 2 can be extracted into the inside of the main pipe body 51, and finally discharged from the discharging hole 52 arranged on the surface of the main pipe body 51, it should be noted that: a feeding port is arranged above the main bin body 11.

[0024] By fixedly installing a material collecting bin 2 on the inner wall of the processing bin 1, in use, the user adds the material residue into the processing bin 1, so that the material residue falls on the first filter plate 3, the first filter plate 3 vibrates under the action of the first vibration unit 4, so that the material residue is fully filtered on the surface of the first filter plate 3 and then falls into the inside of the material collecting bin 2, which effectively improves the filtering efficiency.

[0025] By setting a second filter plate 6 in the inside of the main warehouse body 11, and the second vibration frame 72 is sleeved on the surface of the second filter plate 6, and one end of the second vibration frame 72 is rotatably installed on the surface of the material collecting bin 2, in use, the user controls the second vibration motor 75 to vibrate through the controller 14, so as to drive the second vibration frame 72 to swing with a small amplitude, drive the small material residues falling on the surface of the second filter plate 6 after being filtered by the first filter plate 3 from above to slide on the surface of the second filter plate 6 (the small holes on the surface of the second filter plate 6 are smaller than those on the first filter plate 3), and the small material residues are filtered again, and finally fall into the inside of the discharging bin, so that the material residues are fully separated.

[0026] As shown in Figure 2 some embodiments, the second filter plate 6 is arranged in the inside of the main warehouse body 11, in use, the material residues falling from above fall on the surface of the second filter plate 6, and the user can drive the second filter plate 6 to vibrate through the second vibration unit 7, so as to drive the material residues to slide on the surface of the second filter plate 6, and the material residues are filtered again, wherein the main components of the second vibration unit 7 include: the second vibration frame 72 is sleeved on the surface of the second filter plate 6, and the mounting bin 71 is fixedly installed on the inner wall of the main warehouse body 11, and a plurality of second springs 74 are fixedly installed on the surface of the second vibration frame 72, and the other ends of the second springs 74 are fixedly installed on the inner wall of the mounting bin 71, so that in use, the user controls the second vibration motor 75 fixedly installed on the surface of the second vibration frame 72 to vibrate through the controller 14, so as to drive the second vibration frame 72 to shake in the inner wall of the groove 73 formed on the surface of the mounting bin 71 (one end of the second vibration frame 72 is rotatably installed on the inner wall of the mounting bin 71), so as to realize the secondary filtering of the material residues on the surface of the second filter plate 6, and the two inclined grooves 8 are arranged on the inner wall of the material collecting bin 2, so that the material residues falling into the inside of the material collecting bin 2 slide on the surface of the auger 53 from the surfaces of the two inclined grooves 8.

[0027] The working process of the utility model is as follows:

[0028] Firstly, the user needs to pour the material residues with liquid into the inside of the processing bin 1, and the material residues fall on the surface of the first filter plate 3 and are filtered for the first time, in the filtering process, the user needs to open the two first vibration motors 45 to drive the vibration frame to vibrate and accelerate the filtering speed;

[0029] Secondly, the material residues filtered for the first time fall on the surface of the second filter plate 6 from below the first filter plate 3 (relatively small material residues), the user opens the second vibration motor 75 through the controller 14 to drive the second filter plate 6 to vibrate, so as to filter the material residues for the second time, and the material residues filtered for two times fall into the inner wall of the material collecting bin 2 and are taken out of the processing bin 1 by the auger 53 driven by the driving motor 54.

[0030] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An automatic material residue separating device, characterized by, The utility model relates to a processing warehouse (1), the inner wall fixed mounting of processing warehouse (1) has the material collecting bin (2), the top of material collecting bin (2) is provided with first filter plate (3), still include first vibration unit (4) and discharge unit (5), first vibration unit (4) is used for installing first filter plate (3) on the inner wall of processing warehouse (1) and vibrating first filter plate (3), discharge unit (5) is used for the material residue inside material collecting bin (2) is discharged processing warehouse (1). The processing warehouse (1) includes a main warehouse body (11), two hollow pipes (12) are fixedly penetrated through the surface of the main warehouse body (11), the electromagnetic valves (13) are arranged on the two hollow pipes (12), the controller (14) is fixedly installed on the surface of the main warehouse body (11), and the two electromagnetic valves (13) are electrically connected with the controller (14).

2. The automatic material residue separating device according to claim 1, characterized in that: The first vibration unit (4) includes two vibration grooves (41) respectively arranged on the two sides of the main warehouse body (11), a vibration rod (42), the two ends of the vibration rod (42) are slidably inserted into the inner walls of the two vibration grooves (41), a plurality of first springs (43) are fixedly installed on the surface of the vibration rod (42), the other ends of the plurality of first springs (43) are fixedly installed on the inner walls of the two vibration grooves (41), the first filter plate (3) is fixedly sleeved with a first vibration frame (44), one end of the first vibration frame (44) is fixedly installed on the surface of the vibration rod (42) and is fixedly installed with two first vibration motors (45) on the surface, and the two first vibration motors (45) are electrically connected with the controller (14).

3. The automatic material residue separating device according to claim 2, characterized in that: The discharge unit (5) includes a main pipe body (51) fixedly installed on the inner wall of the main warehouse body (11), the surface of the main pipe body (51) is provided with a discharge hole (52), the inner wall of the main pipe body (51) is rotatably inserted with an auger (53), one end of the main pipe body (51) is fixedly installed with a driving motor (54), the output end of the driving motor (54) is fixedly installed on one end of the auger (53) and is electrically connected with the controller (14).

4. The automatic material residue separating device according to claim 2, characterized in that: The main warehouse body (11) is provided with a second filter plate (6) inside, and a second vibration unit (7) is further included, the second vibration unit (7) is used for installing the second filter plate (6) in the main warehouse body (11) and controlling the vibration of the second filter plate (6).

5. The automatic material residue separating device according to claim 2, characterized in that: ​ 6. The automatic feed residue separation device according to claim 5, characterized in that: The second vibration unit (7) comprises a mounting bin (71) fixedly installed on the inner wall of the main bin body (11), the inner wall of the material collecting bin (2) is rotatably provided with a second vibration frame (72), the second filter plate (6) is installed on the inner wall of the second vibration frame (72), the surface of the mounting bin (71) is provided with a notch (73), the surface of the second vibration frame (72) is slidably inserted into the inner wall of the notch (73) and is fixedly provided with a plurality of second springs (74) on the surface, the other ends of the second springs (74) are fixedly installed on the inner wall of the mounting bin (71), the surface of the second vibration frame (72) is fixedly provided with a second vibration motor (75), and the second vibration motor (75) is electrically connected with the controller (14).

7. The automatic material residue separating device according to claim 1, characterized in that: The inner wall of the material collecting bin (2) is provided with two chute (8).