Flag-shaped sheath automatic inspection device
By designing an automatic inspection device for flag-shaped protective sleeves, and utilizing components such as robotic arms and servo cylinders, the automatic detection and screening of protective sleeves is achieved, solving the problems of high intensity and low efficiency of manual inspection, and improving inspection efficiency and accuracy.
Patent Information
- Application Number
- CN202423208388.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In the existing technology, the appearance inspection of flag-shaped sheaths relies on manual inspection, which results in high strength, easy fatigue, low efficiency and high cost, making it difficult to meet the strict customer requirements.
An automatic inspection device for flag-shaped protective sleeves was designed, including components such as a vibratory feeder, a robotic arm, a turntable, a detection device, and a servo cylinder. This device enables automated appearance inspection and screening. The robotic arm places the protective sleeves on the turntable for inspection, and the servo cylinder drives a top block to eject defective products. Rubber and stainless steel materials are used to protect the components to reduce wear and corrosion.
It has enabled automated appearance inspection of flag-shaped sheaths, reducing the burden of manual inspection, improving inspection efficiency and accuracy, reducing manpower and material consumption, and meeting customers' strict requirements for appearance quality.
Smart Images

Figure CN223669706U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flag-shaped sheath inspection device field especially flag-shaped sheath automatic inspection device. BACKGROUND
[0002] The sheath detection device is composed of a base, a vibrating disc and a connecting frame, and is used for detecting the flag-shaped sheath, which is common in daily life.
[0003] Since the sheath is formed by plastic dipping, secondary processing is required due to the production process, and comprehensive appearance inspection is required after processing. Due to the strict requirements of customers, there are many appearance inspection items, such as cutting defects after secondary processing, surface bubbles, black spots, deformation, uneven mouth, perforation, large dripper, dirt, burning and other defects. Artificial inspection is intensive, visual fatigue is easy, defective products are easy to flow out, and the operation efficiency is low, and the labor cost is very high. Under this condition, the company decides to develop an automatic inspection device to strengthen quality inspection, reduce labor intensity and improve inspection efficiency. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the defects in the prior art.
[0005] In order to solve the above technical problems, the utility model provides flag-shaped sheath automatic inspection device, including: base, the upper surface of base is installed with vibrating disc, the upper surface of base is installed with connecting frame, one side of base is equipped with screening structure, screening structure includes frame plate, frame plate is fixedly connected with base, the upper surface of frame plate is installed with a plurality of connecting seats, the upper surface of connecting seat is installed with a plurality of link frames and a connecting frame respectively, a plurality of link frames are fixedly connected with fixed plate on the side close to each other, the lower surface of fixed plate is fixedly connected with connecting block, the inside of connecting block is installed with rotating disc, the inside of rotating disc is installed with inner disc, the upper surface of base is installed with feeding mechanical arm, the circular arc surface of vibrating disc is installed with feeding hopper, the upper end of link frame is installed with detection device, the side close to rotating disc of connecting frame is fixedly connected with extension plate, the end away from connecting frame of extension plate is installed with camera, the lower surface of extension plate is installed with mounting plate, the inner wall of mounting plate is installed with auxiliary frame, the upper surface of frame plate is installed with two support rods, the upper surface of support rod is fixedly connected with connecting plate, the upper surface of connecting plate is installed with servo air cylinder, the output end of servo air cylinder is installed with sleeve rod, the inner wall of sleeve rod is slidably connected with sliding rod, the end away from sleeve rod of sliding rod is fixedly connected with top block, the upper surface of frame plate is installed with material rail, the upper surface of base is installed with support, the upper end of support is installed with auxiliary block.
[0006] The effect achieved by the above components is that when automatic inspection of the flag-shaped sheath is required, the vibration disc shakes the flag-shaped sheath into the upper hopper, then the mechanical arm takes the flag-shaped sheath in the upper hopper, then the mechanical arm places the flag-shaped sheath on the rotating disc, then the rotating disc rotates, the detection device on the connecting frame detects the flag-shaped sheath on the rotating disc, then the detection result is transmitted, the information receiving device processes the information, after moving to a suitable position, the servo cylinder moves the sleeve rod according to the information received by the information receiving device, the slide rod moves in the inner wall of the sleeve rod, the slide rod drives the top block to move, the top block pushes out the flag-shaped sheath, then the flag-shaped sheath falls into the material track to discharge, and then the product and the qualification can be distinguished according to the discharge.
[0007] Preferably, the inside of the material track is provided with two material channels, and the two material channels are a discharge channel and a feeding channel respectively.
[0008] Preferably, the cross section of the top block is rectangular, and the top block is a rubber block.
[0009] The effect achieved by the above components is that the rubber material protects the top block and the article, and avoids abrasion between the top block and the article when moving.
[0010] Preferably, the cross section of the support rod is rectangular, and the support rod is a stainless steel rod.
[0011] The effect achieved by the above components is that the stainless steel material can increase the service life of the support rod, and avoids rusting of the support rod when in use.
[0012] Preferably, the connecting seat is connected with the frame plate by means of bolts, and the connecting seats are made of stainless steel.
[0013] Preferably, the cross section of the upper hopper is "U"-shaped, and the upper hopper is a stainless steel hopper.
[0014] The effect achieved by the above components is that the stainless steel material can increase the service life of the upper hopper, and avoids rusting of the upper hopper when in use, and avoids rusting of the upper hopper when feeding.
[0015] Compared with the related art, the flag-shaped sheath automatic inspection device has the following beneficial effects:
[0016] The utility model provides a flag type sheath automatic inspection device, through setting up screening structure, in the prior art, because sheath adopts plastic dipping forming process, needs to carry out secondary processing in the production process, and must carry out overall appearance inspection after processing. Customer appearance quality requirement is strict, and checks the project to be numerous, such as: cutting bad, surface bubble, black dot, deformation, mouth portion uneven, perforation, drip head too big, dirt, scorching etc. Defect that appears in secondary processing. Artificial detection intensity is big, and visual inspection can lead to fatigue, there is the risk of defective product missed detection, and operation efficiency is low, and manual cost is high. Therefore, it is urgent to need a kind of appearance inspection and screening technology that can be automated to flag type sheath, to reduce the burden brought by artificial detection, improve screening efficiency, reduce manpower and material resources consumption. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The utility model provides a flag type sheath automatic inspection device's structural schematic diagram;
[0018] Figure 2 For Figure 1 Screening structure schematic diagram shown in;
[0019] Figure 3 For Figure 2 The enlarged view of A shown in;
[0020] Figure 4 For Figure 2 Partial structure schematic diagram shown in;
[0021] Figure 5 For Figure 2 Side structure schematic diagram shown in;
[0022] Figure 6 For Figure 5 The enlarged view of B shown in.
[0023] Mark number in drawing: 1, base;2, vibrating disc;3, connecting frame;4, screening structure;401, turntable;402, inner disc;403, feeding mechanical arm;404, connecting frame;405, connecting seat;406, detection device;407, support;408, auxiliary block;409, link frame;410, extension plate;411, connecting block;412, feeding hopper;413, auxiliary frame;414, camera;415, mounting plate;416, material track;417, servo air cylinder;418, support rod;419, connecting plate;420, information receiving device;421, sleeve rod;422, top block;423, sliding rod;424, frame plate;425, fixed plate. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and are not used to limit the utility model.
[0025] The specific implementation of the utility model will be described in detail below in combination with specific examples.
[0026] Please refer to Figures 1 to 6 The flag-shaped sheath automatic inspection device provided by the utility model embodiment comprises a base 1, a vibrating disc 2 is installed on the upper surface of the base 1, a connecting frame 3 is installed on the upper surface of the base 1, and a screening structure 4 is arranged on one side of the base 1.
[0027] In the embodiment of the utility model, please refer to Figures 1 to 6The screening structure 4 comprises a frame plate 424 fixedly connected with the base 1, the upper surface of the frame plate 424 is provided with a plurality of connecting seats 405, the upper surfaces of the connecting seats 405 are respectively provided with a plurality of adapter frames 409 and a connecting frame 404, the side close to each other of the plurality of adapter frames 409 is fixedly connected with a fixed plate 425, the lower surface of the fixed plate 425 is fixedly connected with a connecting block 411, the inside of the connecting block 411 is provided with a rotating disc 401, the inside of the rotating disc 401 is provided with an inner disc 402, the upper surface of the base 1 is provided with a feeding mechanical arm 403, the arc surface of the vibrating disc 2 is provided with a feeding hopper 412, the upper end of the adapter frame 409 is provided with a detection device 406, the side close to the rotating disc 401 of the connecting frame 404 is fixedly connected with an extension plate 410, the end away from the connecting frame 404 of the extension plate 410 is provided with a camera 414, the lower surface of the extension plate 410 is provided with a mounting plate 415, the inner wall of the mounting plate 415 is provided with an auxiliary frame 413, the upper surface of the frame plate 424 is provided with two supporting rods 418, the upper surface of the supporting rod 418 is fixedly connected with a connecting plate 419, the upper surface of the connecting plate 419 is provided with a servo air cylinder 417, the output end of the servo air cylinder 417 is provided with a sleeve rod 421, the inner wall of the sleeve rod 421 is slidably connected with a sliding rod 423, the end away from the sleeve rod 421 of the sliding rod 423 is fixedly connected with a top block 422, the upper surface of the frame plate 424 is provided with a material track 416, the upper surface of the base 1 is provided with a support 407, and the upper end of the support 407 is provided with an auxiliary block 408. When the flag-shaped sheath needs to be automatically checked, the vibrating disc puts the flag-shaped sheath into the feeding hopper 412, then the mechanical arm takes the flag-shaped sheath in the feeding hopper 412, then the mechanical arm places the flag-shaped sheath on the rotating disc 401, then the rotating disc 401 rotates, the detection device 406 on the adapter frame 409 detects the flag-shaped sheath on the rotating disc 401, then the detection result is transmitted, the information receiving device 420 processes the information, after moving to the appropriate position, the servo air cylinder 417 moves the sleeve rod 421 according to the information received by the information receiving device 420, the sliding rod 423 moves in the inner wall of the sleeve rod 421, the sliding rod 423 drives the top block 422 to move, the top block 422 ejects the flag-shaped sheath, then the flag-shaped sheath falls into the material track 416 for discharging, thereby the product and the eligibility can be distinguished according to the discharging, the inside of the material track 416 is provided with two material channels, the two material channels are a discharging channel and a feeding channel respectively, the cross section of the top block 422 is rectangular, and the top block 422 is a rubber block. The rubber material protects the top block 422 and the article, avoiding abrasion between the top block 422 and the article when moving, the cross section of the supporting rod 418 is rectangular, and the supporting rod 418 is a stainless steel rod.The stainless steel material can increase the service life of the support rod 418, avoids rust of the support rod 418 during use, the connecting seat 405 is connected with the frame plate 424 through bolts, the connecting seat 405 is made of stainless steel material, the cross section of the feeding hopper 412 is in a U shape, and the feeding hopper 412 is a stainless steel hopper.
[0028] The working principle of the flag-shaped sheath automatic inspection device is as follows: when it is necessary to automatically inspect the flag-shaped sheath, the vibration disc puts the flag-shaped sheath into the feeding hopper 412, then the mechanical arm takes the flag-shaped sheath in the feeding hopper 412, then the mechanical arm places the flag-shaped sheath on the turntable 401, then the turntable 401 rotates, the detection device 406 on the connecting frame 409 detects the flag-shaped sheath on the turntable 401, then the detection result is transmitted, the information receiving device 420 processes information, after being moved to a suitable position, the servo cylinder 417 pushes the sleeve rod 421 to move according to the information received by the information receiving device 420, the sliding rod 423 moves on the inner wall of the sleeve rod 421, the sliding rod 423 drives the top block 422 to move, the top block 422 drives the flag-shaped sheath to be ejected, then the flag-shaped sheath falls into the material track 416 to be discharged, and then the product and the qualification can be distinguished according to the discharge, the rubber material protects the top block 422 and the article, avoids abrasion between the top block 422 and the article during movement, the stainless steel material can increase the service life of the support rod 418, avoids rust of the support rod 418 during use, and the stainless steel material can increase the service life of the feeding hopper 412, avoids rust of the feeding hopper 412 during use, and avoids rust of the feeding hopper during feeding.
[0029] The circuit and the control involved in the utility model are prior art, and will not be described in detail here.
[0030] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion according to the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.
Claims
1. An automatic inspection device for flag-shaped protective sleeves, characterized in that, include: A base (1) is provided with a vibrating plate (2) mounted on its upper surface and a connecting frame (3) mounted on its upper surface. A screening structure (4) is provided on one side of the base (1). The screening structure (4) includes a frame plate (424) which is fixedly connected to the base (1). Several connecting seats (405) are mounted on the upper surface of the frame plate (424). Several connecting frames (409) and one connecting frame (404) are respectively mounted on the upper surface of the connecting seats (405). Each of the connecting frames (409) has a fixed plate (425) fixedly connected to one side of each other. A connecting block (411) is fixedly connected to the lower surface of the fixed plate (425). A turntable (401) is installed inside the connecting block (411). An inner plate (402) is installed inside the turntable (401). A feeding robot arm (403) is installed on the upper surface of the base (1). A feeding hopper (412) is installed on the arc surface of the vibrating plate (2). A detection device (406) is installed at the upper end of the connecting frame (409). An extension plate (410) is fixedly connected to the side of the connecting frame (404) near the turntable (401). A camera (414) is installed at the end of the extension plate (410) away from the connecting frame (404). An mounting plate (415) is installed on the lower surface of the extension plate (410). An auxiliary frame (413) is installed on the inner wall of the mounting plate (415). Two support rods (418) are installed on the upper surface of the frame plate (424). A connecting plate (419) is fixedly connected to the upper surface of the support rods (418). A servo cylinder (417) is installed on the upper surface of the connecting plate (419). A sleeve rod (421) is installed at the output end of the servo cylinder (417). A slide rod (423) is slidably connected to the inner wall of the sleeve rod (421). A top block (422) is fixedly connected to the end of the slide rod (423) away from the sleeve rod (421). A material rail (416) is installed on the upper surface of the frame plate (424). A bracket (407) is installed on the upper surface of the base (1). An auxiliary block (408) is installed at the upper end of the bracket (407).
2. The automatic inspection device for flag-shaped sheaths according to claim 1, characterized in that, The feed rail (416) has two feed channels inside, namely the discharge channel and the feed channel.
3. The automatic inspection device for flag-shaped sheaths according to claim 1, characterized in that, The top block (422) has a rectangular cross-section and is a rubber block.
4. The automatic inspection device for flag-shaped sheaths according to claim 1, characterized in that, The support rod (418) has a rectangular cross-section and is made of stainless steel.
5. The automatic inspection device for flag-shaped sheaths according to claim 1, characterized in that, The connecting seat (405) is connected to the frame plate (424) by means of bolts, and several of the connecting seats (405) are made of stainless steel.
6. The automatic inspection device for flag-shaped sheaths according to claim 1, characterized in that, The cross-section of the feeding hopper (412) is U-shaped, and the feeding hopper (412) is a stainless steel hopper.