Efficient leveling tool for thin parts

Abstract

The utility model discloses an efficient leveling tool for thin parts, and relates to the technical field of leveling of the thin parts, four longitudinally arranged guide rails are fixedly arranged on the top surface of a bottom plate, and two leveling mechanisms A which are opposite front and back are arranged between the two guide rails located on the left side; two leveling mechanisms B which are opposite front and back are arranged between the two guide rails on the right side; the leveling mechanism A located on the front side comprises a bearing seat which is fixedly arranged on the bottom plate and located between the two guide rails, a longitudinal lead screw is in threaded connection with a longitudinal moving seat, two sliding seats are slidably installed on the two guide rails correspondingly, and a transverse lead screw located over the longitudinal moving seat is rotationally installed between the two sliding seats; the transverse lead screw is in threaded connection with a transverse moving seat, the two polished rods penetrate through the transverse moving seat in a sliding mode, and the top wall of the transverse sliding seat is in threaded connection with a locking screw. The thin part leveling device has the advantages that the working intensity of workers is relieved, and the leveling efficiency of thin parts is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field that flattens thin parts, especially a kind of high-efficiency flattening tool of thin part. BACKGROUND

[0002] The structure of the thin part 1 produced in a workshop is as shown in Figure 1 The thickness of the thin part 1 is 0.8-1mm, and the overall shape is rectangular. Due to the reason of processing technology, irregular wrinkle parts are formed on the surface of the thin part 1, therefore, the workers need to flatten each thin part 1, that is, to eliminate the wrinkle parts on the thin part 1, and then get the finished product parts.

[0003] The method for flattening the thin part 1 in the workshop is:

[0004] S1, the worker takes out a thin part 1 to be flattened, and then places the thin part 1 on the workbench surface;

[0005] S2, the worker observes the position of the wrinkle part on the thin part 1, and then strikes the wrinkle part on the thin part 1 with a wooden hammer until the wrinkle part is flattened, when all the wrinkle parts on the thin part 1 are flattened, the thin part 1 is flattened, and then a finished product part is obtained;

[0006] S3, the worker repeats the steps S1-S2 operation multiple times, that is, a plurality of thin parts 1 can be continuously flattened, and then the required finished product parts are obtained.

[0007] However, although the method used in the workshop can flatten the thin part 1, in actual operation, the following technical defects still exist:

[0008] There are as many as 5-8 irregular wrinkle parts on a thin part 1, and the worker uses a hammer to flatten the multiple wrinkle parts one by one, which not only increases the work intensity of the worker, but also increases the flattening time of the thin part 1, and thus reduces the flattening efficiency of the thin part 1.

[0009] Therefore, there is an urgent need for a flattening tool that can reduce the work intensity of workers and greatly improve the flattening efficiency of thin parts. UTILITY MODEL CONTENT

[0010] The utility model aims to overcome the shortcomings of the prior art, and provides a high-efficiency flattening tool of thin part which can reduce the work intensity of workers and greatly improve the flattening efficiency of thin parts.

[0011] The utility model discloses a kind of efficient leveling toolings of thin parts, it includes bottom plate, four vertical guide rails are fixed on the top surface of bottom plate, two front and back opposite standing leveling mechanisms A are arranged between the two guide rails of left side, two front and back opposite standing leveling mechanisms B are arranged between the two guide rails of right side, the structure of leveling mechanism A and leveling mechanism B is same;

[0012] The leveling mechanism A located in front side includes bearing seat fixed on bottom plate and located between two guide rails, longitudinal screw rod is rotatably installed between two bearing seats, first handle is connected to one end of longitudinal screw rod, longitudinal moving seat is screw-connected on longitudinal screw rod, connecting plate is fixed on the left and right sides of longitudinal moving seat, slide base is fixed on the outer side end of two connecting plates, two slide bases are slidably installed on two guide rails, two light poles are fixed between two slide bases, transverse screw rod is rotatably installed between two slide bases and located directly above longitudinal moving seat, second handle is connected to one end of transverse screw rod, transverse moving seat is screw-connected on transverse screw rod, two light poles are slidably penetrated through transverse moving seat, recess is formed in the inner end face of transverse slide base, locking screw is screw-connected on the top wall of transverse slide base, and the end of locking screw extends into recess.

[0013] The two connecting plates are symmetrically arranged about longitudinal moving seat.

[0014] The bottom surface of slide base is provided with a sliding groove, and the slide base is slidably connected with the guide rail through the sliding groove.

[0015] The transverse moving seat is provided with two guide holes, and the two light poles are slidably penetrated through the two guide holes.

[0016] The top wall of transverse moving seat is provided with a threaded hole, the threaded hole is communicated with the recess, and the locking screw is screw-connected with the threaded hole.

[0017] The two leveling mechanisms A are opposite to the two leveling mechanisms B.

[0018] The utility model has the advantages of reducing the working intensity of workers and greatly improving the leveling efficiency of thin parts. DRAWINGS

[0019] Figure 1 It is the structural schematic diagram of thin part;

[0020] Figure 2 It is the structural schematic diagram of the utility model;

[0021] Figure 3 It is Figure 2 the top view;

[0022] Figure 4 It is the connection schematic diagram of two leveling mechanisms A and two guide rails;

[0023] Figure 5 For Figure 4 the top view;

[0024] Figure 6 is the connection diagram of longitudinal moving seat, connecting plate and sliding seat;

[0025] Figure 7 is the connection diagram of transverse moving seat and locking screw;

[0026] Figure 8 is the schematic diagram for realizing the fixation of four corners of thin parts;

[0027] In the figure:

[0028] 1-thin parts, 2-bottom plate, 3-guide rail, 4-flattening mechanism A, 5-flattening mechanism B, 6-bearing seat, 7-longitudinal screw rod, 8-first handle, 9-longitudinal moving seat;

[0029] 10-connecting plate, 11-sliding seat, 12-light rod, 13-transverse screw rod, 14-second handle, 15-transverse moving seat, 16-groove, 17-locking screw, 18-slotted guide, 19-guide hole. DETAILED DESCRIPTION

[0030] The utility model will be further described in connection with the drawings, the protection scope of the utility model is not limited to the following:

[0031] As Figures 2-7 shown, a kind of high-efficiency flattening tool of thin parts, it includes bottom plate 2, the top surface of bottom plate 2 is fixed with four longitudinal guide rails 3, two front and rear opposite standing flattening mechanisms A 4 are arranged between the two guide rails 3 of left side, two front and rear opposite standing flattening mechanisms B 5 are arranged between the two guide rails 3 of right side, and the structure of flattening mechanism A 4 and flattening mechanism B 5 is same;Two flattening mechanisms A 4 are respectively with two flattening mechanisms B 5 left and right opposite standing.

[0032] The leveling mechanism A4 located at the front includes a bearing seat 6 fixed on the base plate 2 and positioned between two guide rails 3. A longitudinal lead screw 7 is rotatably mounted between the two bearing seats 6. One end of the longitudinal lead screw 7 is connected to a first handle 8. A longitudinal moving seat 9 is threaded onto the longitudinal lead screw 7. Connecting plates 10 are fixed on both the left and right sides of the longitudinal moving seat 9. The two connecting plates 10 are symmetrically arranged about the longitudinal moving seat 9. Slide seats 11 are fixed on the outer ends of the two connecting plates 10. The two slide seats 11 are slidably mounted on the two guide rails respectively. On the 3rd floor, two smooth rods 12 are fixed between the two slide blocks 11. A transverse lead screw 13 located directly above the longitudinal moving seat 9 is rotatably installed between the two slide blocks 11. One end of the transverse lead screw 13 is connected to a second handle 14. A transverse moving seat 15 is threaded onto the transverse lead screw 13. The two smooth rods 12 slide through the transverse moving seat 15. A groove 16 is provided on the inner end face of the transverse slide block 11. A locking screw 17 is threaded onto the top wall of the transverse slide block 11. The end of the locking screw 17 extends into the groove 16.

[0033] A groove 18 is formed on the bottom surface of the slide block 11, and the slide block 11 slides with the guide rail 3 through the groove 18. Two guide holes 19 are formed in the transverse moving seat 15, and two guide rods 12 slide through the two guide holes 19 respectively. A threaded hole is formed on the top wall of the transverse moving seat 15, and the threaded hole communicates with the groove 16. The locking screw 17 is threadedly connected to the threaded hole.

[0034] The working process of this utility model is as follows:

[0035] S1. Fixing the thin part 1 to be leveled, the specific operation steps are as follows:

[0036] S11, The worker takes out a... Figure 1 The thin part 1 to be leveled is shown, and the thin part 1 is moved from left to right to ensure that the two right corners of the thin part 1 enter the grooves 16 of the two leveling mechanisms B5 respectively, and at the same time, ensure that the two left corners of the thin part 1 enter the grooves 16 of the two leveling mechanisms A4 respectively.

[0037] S12. The worker tightens the locking screws 17 of the two leveling mechanisms A4 downwards. Under the threaded connection force between the locking screws 17 and the transverse moving seat 15 of the leveling mechanism A4, the left corner of the thin part 1 is just fixed between the end of the locking screw 17 and the bottom wall of the groove 16 of the leveling mechanism A4.

[0038] S13. The worker tightens the locking screw 17 of the leveling mechanism B5 downwards. Under the threaded connection force between the locking screw 17 and the transverse moving seat 15 of the leveling mechanism B5, the right corner of the thin part 1 is just fixed between the end of the locking screw 17 and the bottom wall of the groove 16 of the leveling mechanism B5, thus finally achieving the fixing of the four corners of the thin part 1.Figure 8 as shown;

[0039] S2, flattening of the thin part 1, the specific operation steps are:

[0040] S21, the worker rotates the first handle 8 of the two flattening mechanisms A4 with the left and right hands respectively, the first handle 8 drives the longitudinal lead screw 7 to rotate, the longitudinal moving seat 9 moves outward along the longitudinal lead screw 7, the longitudinal moving seat 9 drives the connecting plate 10 to move outward synchronously, the connecting plate 10 drives the sliding seat 11 to move outward synchronously along the guide rail 3, the sliding seat 11 drives the transverse lead screw 13, the transverse moving seat 15 and the second handle 14 to move outward synchronously, the transverse moving seat 15 pulls the left side corner of the thin part 1 in the longitudinal direction during the outward movement, and gradually flattens a part of the wrinkle on the thin part 1 during the longitudinal pulling; when the first handle 8 of the flattening mechanism A4 is rotated to a certain number of turns, the worker stops rotating the first handle 8;

[0041] S22, the worker rotates the second handle 14 of the two flattening mechanisms A4 with the left and right hands respectively, the second handle 14 drives the transverse lead screw 13 to rotate, the transverse moving seat 15 moves outward along the transverse lead screw 13, the transverse moving seat 15 pulls the left side corner of the thin part 1 in the transverse direction during the outward movement, and gradually flattens a part of the wrinkle on the thin part 1 during the transverse pulling; when the second handle 14 of the flattening mechanism A4 is rotated to a certain number of turns, the worker stops rotating the second handle 14;

[0042] S23, the worker rotates the first handle 8 of the two flattening mechanisms B5 with the left and right hands respectively to pull the right side corner of the thin part 1 in the longitudinal direction; when the first handle 8 of the flattening mechanism B5 is rotated to a certain number of turns, the worker stops rotating the first handle 8;

[0043] S24, the worker rotates the second handle 14 of the two flattening mechanisms B5 with the left and right hands respectively to pull the right side corner of the thin part 1 in the transverse direction; when the second handle 14 of the flattening mechanism B5 is rotated to a certain number of turns, the worker stops rotating the second handle 14, so as to finally flatten all the wrinkle parts on the thin part 1, and thus complete the flattening of the first thin part 1, thereby obtaining the required finished part;

[0044] S3, taking away of the finished part: the worker unscrews the locking screw 17 on the two flattening mechanisms A4, and then unscrews the locking screw 17 on the two flattening mechanisms B5, the locking screw 17 is separated from the corner of the finished part, and then the worker takes away the finished part;

[0045] S4, the worker repeats the steps S1-S3 multiple times, so as to continuously flatten multiple thin parts 1, and thus obtain the required finished part.

[0046] Wherein, from steps S1-S2, the worker only needs to fix the corners of the thin part 1 through the locking screw 17 first, then rotates the first handle 8 of the two leveling mechanisms A4 to pull the left corner of the thin part 1 in the longitudinal direction, then rotates the second handle 14 of the two leveling mechanisms A4 to pull the left corner of the thin part 1 in the transverse direction, then rotates the first handle 8 of the two leveling mechanisms B5 to pull the right corner of the thin part 1 in the longitudinal direction, then rotates the second handle 14 of the two leveling mechanisms B5 to pull the right corner of the thin part 1 in the transverse direction, thereby finally realizing the flattening of all the wrinkles on the thin part 1. It can be seen that, compared with the flattening method in the workshop, the worker does not need to knock the wrinkles flat one by one with a hammer, which not only greatly reduces the working strength of the worker, but also shortens the flattening time of the thin part 1, thereby greatly improving the flattening efficiency of the thin part 1.

[0047] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement of some technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A high-efficiency flattening tool for thin parts, characterized in that: It include the bottom plate (2), the top surface of bottom plate (2) is fixed with four longitudinal guide rail (3), the two guide rail (3) between the left side is provided with two front and back opposite flat mechanism A (4), the two guide rail (3) between the right side is provided with two front and back opposite flat mechanism B (5), flat mechanism A (4) and flat mechanism B (5) are same structure; The front flat mechanism A (4) includes bearing seat (6) fixed on the bottom plate (2) and located between the two guide rails (3), two bearing seats (6) are rotatably installed with longitudinal lead screw (7), one end of longitudinal lead screw (7) is connected with first handle (8), longitudinal lead screw (7) is threadedly connected with longitudinal moving seat (9), left and right sides of longitudinal moving seat (9) are fixed with connecting plate (10), outer side ends of two connecting plates (10) are fixed with slide (11), two slides (11) are respectively slidingly installed on two guide rails (3), two slides (11) are fixed with two light poles (12) between them, two slides (11) are rotatably installed with transverse lead screw (13) above longitudinal moving seat (9), one end of transverse lead screw (13) is connected with second handle (14), transverse lead screw (13) is threadedly connected with transverse moving seat (15), two light poles (12) slidingly penetrate transverse moving seat (15), recess (16) is formed in inner end face of transverse slide (11), locking screw (17) is threadedly connected with the top wall of transverse slide (11), the end of locking screw (17) extends into recess (16).

2. The high efficiency flattening tool for thin parts of claim 1, wherein: The two connecting plates (10) are symmetrically arranged about the longitudinal moving seat (9).

3. The high efficiency flattening tool for thin parts of claim 1, wherein: The bottom surface of the slide (11) is provided with a sliding groove (18), and the slide (11) is slidingly connected with the guide rail (3) through the sliding groove (18).

4. The high efficiency flattening tool for thin parts of claim 1, wherein: The transverse moving seat (15) is provided with two guide holes (19) in the inside, and the two light poles (12) slidingly penetrate the two guide holes (19).

5. The high efficiency flattening tool for thin parts of claim 1, wherein: The top wall of the transverse moving seat (15) is provided with a threaded hole, which is in communication with the recess (16), and the locking screw (17) is threadedly connected with the threaded hole.

6. The high efficiency thin part flattening tooling of claim 1, wherein: Two flat mechanism A (4) are respectively opposite to two flat mechanism B (5).

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