Die-casting mold core structure for air conditioner compressor cylinder body

By improving the die-casting mold core structure of the air conditioner compressor cylinder and adopting a combination of upper and lower mold cores and core-pulling forming blocks, the problems of high mold cost and air shrinkage holes were solved, achieving efficient molding and quality improvement.

CN223670192UActive Publication Date: 2025-12-16NINGBO BEILUN XINYU MOULD MFG CO LTD
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Patent Information

Application Number
CN202423208952.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-16
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Conventional cylinder block die-casting molds have high manufacturing costs and are prone to producing shrinkage cavities, especially when the mold cavity is arranged vertically, resulting in poor venting and affecting product quality.

Method used

The upper and lower mold cores are stacked one on top of the other, combined with front and rear core-pulling forming blocks, and upper and lower venting slag bags and centralized venting grooves are set up. With the help of cooling pipes, gas can be effectively discharged and products can be formed.

Benefits of technology

It reduced mold manufacturing costs, improved product quality, prevented the formation of shrinkage cavities, and facilitated mold opening and part removal.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223670192U_ABST
Patent Text Reader

Abstract

The utility model relates to a die-casting mold core structure for an air conditioner compressor cylinder body, which comprises an upper mold core, a lower mold core, a front loose core and a rear loose core, the upper mold core and the lower mold core are arranged in an up-and-down stacking manner, and the front loose core and the rear loose core are respectively arranged on the front side and the rear side of the upper mold core. A front core-pulling forming block is installed at the rear end of the front core-pulling, a rear core-pulling forming block is installed at the front end of the rear core-pulling, the front core-pulling forming block and the rear core-pulling forming block are in butt joint to form a vertically-arranged cylindrical cavity, the upper mold core wraps the front core-pulling forming block and the rear core-pulling forming block, and the lower mold core wraps the front core-pulling forming block and the rear core-pulling forming block. An inner cavity forming column protruding downwards is arranged in the middle of the upper die core, the inner cavity forming column is arranged in the middle of the cylindrical cavity, a lower forming cavity is formed in the middle of the upper end face of the lower die core, and a plurality of upper-layer exhaust slag ladle structures are arranged on the rear side of the upper end of the cylindrical cavity. And a plurality of lower-layer exhaust slag ladle structures are arranged on the rear side of the lower forming cavity. The utility model has the characteristics of lower mould manufacturing cost, higher product quality, convenience in mould opening and part taking, and the like.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cylinder body die casting structure technical field, especially a kind of die casting mould core structure for air conditioner compressor cylinder body. BACKGROUND

[0002] When the conventional cylinder body is produced using a die casting mold, the mold cavity forming the cylinder body is usually arranged horizontally, and multiple core-pulling structures are used to facilitate the auxiliary forming of the cylinder body shape. This approach greatly increases the manufacturing cost of the mold. To solve the above problem, the mold needs to be improved. When the mold cavity is arranged vertically, the longitudinal depth of the mold cavity is greatly increased, which can cause the produced product to have air shrinkage holes. The main reason for this problem is that the longitudinal depth is large, which can cause poor exhaust. To solve the above problem, the mold needs to be improved. SUMMARY

[0003] The technical problem to be solved by the utility model is to provide a die casting mould core structure for air conditioner compressor cylinder body, which has the characteristics of reducing the manufacturing cost of the mold, improving the quality of the product, facilitating mold opening and part removal, etc.

[0004] The technical solution adopted by the utility model to solve its technical problem is to provide a die casting mould core structure for air conditioner compressor cylinder body, which includes an upper mold core, a lower mold core, a front core-pulling structure and a rear core-pulling structure. The upper mold core and the lower mold core are arranged vertically. The front side and the rear side of the upper mold core are respectively provided with a front core-pulling structure and a rear core-pulling structure. The rear end of the front core-pulling structure is provided with a front core-pulling forming block. The front end of the rear core-pulling structure is provided with a rear core-pulling forming block. The front core-pulling forming block and the rear core-pulling forming block are connected, forming a vertically arranged cylindrical cavity. The upper mold core covers the front core-pulling forming block and the rear core-pulling forming block. The middle part of the upper mold core is provided with a downward protruding inner cavity forming column. The inner cavity forming column is arranged at the middle part of the cylindrical cavity. The middle part of the upper end surface of the lower mold core is provided with a lower forming cavity. The rear side of the upper end of the cylindrical cavity is provided with a plurality of upper layer exhaust slag pocket structures. The rear side of the lower forming cavity is provided with a plurality of lower layer exhaust slag pocket structures. The upper layer exhaust slag pocket structures are located above the rear core-pulling forming block. The lower layer exhaust slag pocket structures are located below the rear core-pulling forming block.

[0005] In this technical solution, the front core-pulling forming block and the rear core-pulling forming block are used to form the outer circle of the cylinder body, greatly reducing the manufacturing cost of the mold, and greatly facilitating mold opening and part removal. The upper layer exhaust slag pocket structures and the lower layer exhaust slag pocket structures are used to facilitate the synchronous air exhaust of the upper end and the lower end of the cylindrical cavity, so that the internal air can be exhausted, avoiding the production of a large number of air shrinkage holes in the product, and improving the quality of the product.

[0006] As a supplement to this technical solution, an exhaust block assembly is installed on the right side of the upper mold core and the lower mold core. A lower exhaust channel that connects with the exhaust block assembly is provided on the upper surface of the lower mold core. The lower exhaust slag bag structure and the upper exhaust slag bag structure are connected by a shallow groove and are connected by a centralized exhaust groove and the lower exhaust channel.

[0007] By setting up a centralized exhaust channel to connect the lower and upper exhaust slag pack structures, internal air can be centrally discharged, improving product quality.

[0008] As a supplement to this technical solution, a gating structure is installed on the front core puller. The gating structure and the upper front side of the cylindrical cavity are connected by a main channel. The main channel is set to facilitate the injection of molten aluminum.

[0009] As a supplement to this technical solution, a front docking rod is installed in each of the four corners of the front core-pulling forming block, and a rear docking rod is installed in each of the four corners of the rear core-pulling forming block. The front docking rods and rear docking rods correspond one-to-one, and the front docking rods and rear docking rods in the same group are in a top-down state. By setting the front docking rods and rear docking rods, the forming of the side docking holes of the product is ensured.

[0010] As a supplement to this technical solution, a ring of hole forming pins is provided on the upper mold core, and the lower end of the hole forming pins corresponds to the upper edge of the cylindrical cavity.

[0011] As a supplement to this technical solution, the inner cavity forming column is provided with several cooling pipes, and each cooling pipe has a cooling pipe joint installed on its upper opening. The cooling pipes are used to internally cool the product.

[0012] Beneficial effects: This utility model relates to a die-casting mold core structure for an air conditioner compressor cylinder. By setting a front core-pulling block and a rear core-pulling block to form the outer ring of the cylinder, the manufacturing cost of the mold is greatly reduced, and the mold opening and part removal are also greatly facilitated. At the same time, by setting an upper venting slag bag structure and a lower venting slag bag structure, the upper and lower ends of the cylindrical cavity are simultaneously vented, so that the internal air can be discharged, avoiding the formation of a large number of shrinkage cavities in the product, and improving the product quality. It has the characteristics of reducing mold manufacturing costs, improving product quality, and facilitating mold opening and part removal. Attached Figure Description

[0013] Figure 1 This is the front view of this utility model;

[0014] Figure 2 This is a top view of the present invention;

[0015] Figure 3 is the front view of the utility model;

[0016] Figure 4 is the plan view of the utility model after removing the upper mold core;

[0017] Figure 5 is the structure view of the front butt joint plug rod and the rear butt joint plug rod of the utility model;

[0018] Figure 6 is the structure view of the lower part of the upper mold core of the utility model;

[0019] Figure 7 is the plan view of the upper mold core of the utility model;

[0020] Figure 8 is the utility model Figure 7 A-A direction section view in the utility model.

[0021] Fig. illustrates: 1, upper mold core, 2, lower mold core, 3, front core-pulling, 4, rear core-pulling, 5, gate structure, 6, exhaust block assembly, 7, hole site forming pin, 8, cooling pipeline joint, 9, core-pulling inner recess, 10, cylindrical cavity, 11, rear core-pulling forming block, 12, front core-pulling forming block, 13, lower forming cavity, 14, front butt joint plug rod, 15, rear butt joint plug rod, 16, lower exhaust ladle structure, 17, lower exhaust passage, 18, inner cavity forming column, 19, main runner, 20, upper exhaust ladle structure, 21, concentrated exhaust groove, 22, cooling pipeline. DETAILED DESCRIPTION

[0022] The utility model will be further described below in combination with specific embodiments. It should be understood that these embodiments are only used for illustrating the utility model and are not used for limiting the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

[0023] The embodiment of the utility model relates to a kind of die-casting mold core structure for air-conditioning compressor cylinder body, such as Figure 1As shown in Figure 6, it comprises upper mold core 1, lower mold core 2, front core-pulling 3 and rear core-pulling 4, upper mold core 1 and lower mold core 2 are arranged in a top-down manner, front core-pulling 3 and rear core-pulling 4 are installed on the front side and rear side of upper mold core 1 respectively, front core-pulling forming block 12 is installed on the rear end of front core-pulling 3, rear core-pulling forming block 11 is installed on the front end of rear core-pulling 4, front core-pulling forming block 12 and rear core-pulling forming block 11 are connected to form a vertically arranged cylindrical cavity 10, upper mold core 1 covers front core-pulling forming block 12 and rear core-pulling forming block 11, inner cavity forming column 18 is arranged in the middle of upper mold core 1, inner cavity forming column 18 is arranged at the middle position of cylindrical cavity 10, lower forming cavity 13 is arranged in the middle of the upper end surface of lower mold core 2, a plurality of upper layer exhaust ladle structures 20 are arranged on the upper end rear side of cylindrical cavity 10, a plurality of lower layer exhaust ladle structures 16 are arranged on the rear side of lower forming cavity 13, upper layer exhaust ladle structures 20 are arranged on the upper side of rear core-pulling forming block 11, and lower layer exhaust ladle structures 16 are arranged on the lower side of rear core-pulling forming block 11.

[0024] In the technical solution, core-pulling inner recess 9 is arranged in the middle of upper mold core 1 to accommodate front core-pulling forming block 12 and rear core-pulling forming block 11.

[0025] In the technical solution, front core-pulling forming block 12 and rear core-pulling forming block 11 are arranged to form the outer circle of the cylinder, which greatly reduces the manufacturing cost of the mold and facilitates mold opening and part taking, and upper layer exhaust ladle structures 20 and lower layer exhaust ladle structures 16 are arranged to facilitate the synchronous air exhaust of the upper end and lower end of cylindrical cavity 10, so that the internal air can be exhausted to avoid the production of a large number of air shrinkage holes and improve the quality of the product.

[0026] As a supplement to the technical solution, exhaust block assembly 6 is arranged on the right side of upper mold core 1 and lower mold core 2, lower exhaust channel 17 is arranged on the upper end surface of lower mold core 2 and connected to exhaust block assembly 6, lower layer exhaust ladle structures 16 and upper layer exhaust ladle structures 20 are connected through shallow grooves and connected through concentrated exhaust groove 21 and lower exhaust channel 17.

[0027] Concentrated exhaust groove 21 is arranged to connect lower layer exhaust ladle structures 16 and upper layer exhaust ladle structures 20, so that the internal air can be concentratedly exhausted to improve the quality of the product.

[0028] As a supplement to the technical solution, sprue structure 5 is arranged on front core-pulling 3, sprue structure 5 and the upper end front side of cylindrical cavity 10 are connected through main runner 19, and main runner 19 is arranged to facilitate the injection of aluminum liquid.

[0029] As a supplement to the technical scheme, the four corners of the front core pulling forming block 12 are each provided with a front butt joint plug rod 14, the four corners of the rear core pulling forming block 11 are each provided with a rear butt joint plug rod 15, the front butt joint plug rod 14 and the rear butt joint plug rod 15 correspond one by one, the front butt joint plug rod 14 and the rear butt joint plug rod 15 in the same group are in a top state, and the front butt joint plug rod 14 and the rear butt joint plug rod 15 are arranged to ensure the forming of the product side butt joint hole.

[0030] As a supplement to the technical scheme, a hole forming pin 7 is arranged on the upper mold core 1, and the lower end of the hole forming pin 7 corresponds to the upper end edge of the cylindrical cavity 10.

[0031] As shown in Figure 7 and Figure 8 As a supplement to the technical scheme, a plurality of cooling pipes 22 are arranged in the inner cavity forming column 18, a cooling pipe joint 8 is arranged on the upper end opening of each cooling pipe 22, and the cooling pipe 22 is arranged to cool the product internally.

Claims

1. A die-casting core structure for an air conditioning compressor cylinder, comprising an upper core (1), a lower core (2), a front core puller (3), and a rear core puller (4), wherein the upper core (1) and the lower core (2) are stacked vertically, the front core puller (3) and the rear core puller (4) are respectively installed on the front and rear sides of the upper core (1), a front core puller forming block (12) is installed on the rear end of the front core puller (3), and a rear core puller forming block (11) is installed on the front end of the rear core puller (4), characterized in that: The front core pulling forming block (12) and the rear core pulling forming block (11) are butted to form a vertically arranged cylindrical cavity (10), the upper mold core (1) covers the front core pulling forming block (12) and the rear core pulling forming block (11), the middle part of the upper mold core (1) is provided with a downward protruding inner cavity forming column (18), the inner cavity forming column (18) is arranged at the middle part of the cylindrical cavity (10), the middle part of the upper end surface of the lower mold core (2) is provided with a lower forming cavity (13), the upper end rear side of the cylindrical cavity (10) is provided with a plurality of upper layer exhaust slag ladle structures (20), the rear side of the lower forming cavity (13) is provided with a plurality of lower layer exhaust slag ladle structures (16), the upper layer exhaust slag ladle structure (20) is located on the upper side of the rear core pulling forming block (11), and the lower layer exhaust slag ladle structure (16) is located on the lower side of the rear core pulling forming block (11).

2. A die casting core structure for an air conditioner compressor cylinder according to claim 1, wherein: The right side of the upper mold core (1) and the lower mold core (2) is provided with an exhaust block assembly (6), the upper end surface of the lower mold core (2) is provided with a lower exhaust channel (17) butted with the exhaust block assembly (6), and the lower layer exhaust slag ladle structure (16) and the upper layer exhaust slag ladle structure (20) are communicated through a shallow groove and communicated through a centralized exhaust groove (21) and the lower exhaust channel (17).

3. A die casting core structure for an air conditioner compressor cylinder according to claim 1, wherein: The front core (3) is provided with a gate structure (5), and the gate structure (5) and the upper end front side of the cylindrical cavity (10) are communicated through a main runner (19).

4. The die casting core structure for an air conditioner compressor cylinder block according to claim 1, wherein: The front core pulling forming block (12) is provided with a front butt joint plug rod (14) in each corner, the rear core pulling forming block (11) is provided with a rear butt joint plug rod (15) in each corner, the front butt joint plug rod (14) and the rear butt joint plug rod (15) are one-to-one corresponding, and the front butt joint plug rod (14) and the rear butt joint plug rod (15) in the same group are in a top state.

5. The die casting core structure for an air conditioner compressor cylinder block according to claim 1, wherein: The upper mold core (1) is provided with a circle of hole site forming pins (7), and the lower end of the hole site forming pin (7) corresponds to the upper end edge of the cylindrical cavity (10).

6. A die casting core structure for an air conditioner compressor cylinder block according to claim 1, wherein: The inner cavity forming column (18) is provided with a plurality of cooling pipes (22), and the upper end opening of the cooling pipe (22) is provided with a cooling pipe joint (8).