Rapid cooling device for metal casting
By introducing a collection tank and sliding frame system into the metal casting cooling device, the problems of cooling water outflow and uneven cooling were solved, achieving uniform distribution of cooling water and rapid cooling of the casting.
Patent Information
- Application Number
- CN202520060746.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing metal casting cooling devices suffer from problems such as cooling water leakage affecting the environment and inability to fully cover the surface of complex castings, resulting in a reduction in cooling rate.
A collection tank was designed to collect cooling water, and a sliding frame moved the atomizing nozzle to cover the surface of the casting. The position of the sliding frame was controlled by a reflective photoelectric sensor to ensure that the cooling water was evenly distributed.
It effectively prevents cooling water from flowing out, improves the practicality of the cooling device and the cooling speed of the casting, and ensures uniform cooling of the surface of complex castings.
Smart Images

Figure CN223670202U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the cooling device related field especially, relates to a metal casting quick cooling device. BACKGROUND
[0002] Metal casting is a kind of by pouring, pressing or sucking into the molten metal into the mold prepared in advance, after its cooling solidification form the metal product with specific shape and size, this process has a long history, is one of important methods of manufacturing complex shape parts, in mechanical manufacturing, automobile industry, aerospace and other multiple fields have wide application, and in metal type casting process, metal casting needs to adopt forced cooling mode after casting to accelerate its cooling, to improve the production efficiency of process.
[0003] The existing patent with the publication number CN212144466U discloses a kind of quick cooling device for metal casting, by sliding installation placing plate in cooling box body, user uses pull plate to pull placing plate from outer box body, it is convenient for user to place casting on placing plate, or take down casting from placing plate, again, placing plate is pushed into cooling box body, it is simple to operate, realizes the effect of high-efficiency quick putting and taking out casting, improves the work efficiency of operator.
[0004] The existing patent has the following problems: 1, lack of collection structure for cooling water in the box body, cooling water is likely to flow out from the box body and affect the environment;2, the position of atomizing nozzle for spraying cooling water is fixed, which may not cover all surfaces of metal casting, especially for casting with complex shape or groove, cooling blind area is likely to appear, which may reduce the cooling speed of metal casting and reduce the practicability of the cooling device. SUMMARY
[0005] Therefore, in order to solve the above problems, the utility model provides a kind of metal casting quick cooling device to solve the above technical problems.
[0006] In order to achieve the above purpose, the utility model takes the following technical scheme: a kind of metal casting quick cooling device, including box and the box door being hinged in the front end face edge of box, the inside bottom of box is provided with collection groove, box is installed with the support hole plate completely covering the inside top of collection groove;
[0007] Second conveying pipe is fixedly penetrated on the box;
[0008] The upper portion of support hole plate is provided with sliding hole plate movably connected with the inner wall of box, the hole of sliding hole plate and the hole of support hole plate are one-to-one corresponding and penetrated, and the upper portion of sliding hole plate is provided with electric sliding rail connected with the inner wall of box.
[0009] The sliding frame is slidably installed on the electric sliding rail, the first conveying pipe is installed on the bottom end surface of the sliding frame, the first atomizing nozzle is installed on the bottom of the first conveying pipe, and the bellows is arranged through the first conveying pipe.
[0010] The second conveying pipe is movably inserted into the collecting groove, and the second atomizing nozzle is installed on the top of the second conveying pipe.
[0011] Preferably, a drainage hole is formed in the outer side of the box body and penetrates through the inner bottom of the collecting groove.
[0012] Preferably, a reflective photoelectric position sensor is installed at each of the left and right ends of the inner wall of the box body, and a reflective sticker is attached to each of the left and right end surfaces of the sliding frame, the two reflective stickers correspond to the two reflective photoelectric position sensors one by one, and the reflective photoelectric position sensor cooperates with the reflective sticker to detect and judge the position of the sliding frame.
[0013] Preferably, a row of rolling balls is movably embedded at each of the left and right ends of the top of the support hole plate, two guide grooves are formed in the bottom of the sliding hole plate, the two guide grooves correspond to the two rows of rolling balls one by one, and the rolling balls are rollingly connected with the inner side of the guide grooves.
[0014] Preferably, a vibration motor is installed on the bottom end surface of the support hole plate.
[0015] Preferably, the first atomizing nozzles at the bottom of the first conveying pipe are distributed at equal intervals.
[0016] The utility model discloses a beneficial effect:
[0017] The utility model discloses a collecting groove is set up to collect the cooling water that first atomizing nozzle sprays, reduces the cooling water from the box body and flows out and influences the environment, and the sliding frame can drive first atomizing nozzle and moves along the arc electric sliding rail, so that the cooling water that first atomizing nozzle sprays gradually covers the side surface and the top end surface of the casting in the process of moving, ensures that the cooling water is evenly distributed on the whole casting surface, improves the cooling effect and the cooling speed of metal casting, and it is favorable to improve the practicality of cooling device. ACCURACY OF DRAWINGS
[0018] Figure 1 It is the structure schematic diagram of the utility model;
[0019] Figure 2 It is the first atomizing nozzle side view distribution structure schematic diagram of the utility model;
[0020] Figure 3 It is the rolling ball side view distribution structure schematic diagram of the utility model.
[0021] Wherein: box-1, box door-2, collecting groove-3, support hole plate-4, sliding hole plate-5, arc electric sliding rail-6, sliding frame-7, first conveying pipe-8, first atomizing nozzle-9, corrugated pipe-10, reflective photoelectric position sensor-11, reflective sticker-12, ball-13, guide groove-14, second conveying pipe-15, second atomizing nozzle-16, vibration motor-17, drain hole-18. DETAILED DESCRIPTION
[0022] In order to further explain the technical scheme of the utility model, the following specific embodiments are described in detail.
[0023] As shown in Figure 1 The utility model provides a metal casting rapid cooling device, including box 1 and the box door 2 of hinged in the front end surface edge of box 1,
[0024] As shown in Figures 1 to 3 In the embodiment, the inside bottom of box 1 is provided with a collecting groove 3, and a support hole plate 4 is installed in the box 1 to completely cover the inside top of the collecting groove 3. The support plate 4 is used to provide support for the metal casting.
[0025] The right end surface of the box 1 is fixedly penetrated by a second conveying pipe 15 for conveying cooling water;
[0026] The upper side of the support hole plate 4 is provided with a sliding hole plate 5 movably connected with the inner wall of the box 1. The sliding hole plate 5 can move horizontally along the inner wall of the box 1 to realize the movement and conveying of the metal casting during the horizontal movement of the sliding hole plate 5. The holes on the sliding hole plate 5 correspond to the holes on the support hole plate 4. The upper side of the sliding hole plate 5 is provided with an electric sliding rail 6 installed on the inner wall of the box 1.
[0027] The sliding frame 7 is slidably installed on the electric sliding rail 6. The bottom end surface of the sliding frame 7 is installed with a first conveying pipe 8. The bottom of the first conveying pipe 8 is installed with two or more first atomizing nozzles 9. The upper side of the first conveying pipe 8 is provided with a corrugated pipe 10 for conveying cooling water.
[0028] The second conveying pipe 15 movably extends into the collecting groove 3. The top of the second conveying pipe 15 is installed with two or more second atomizing nozzles 16 distributed at equal intervals.
[0029] The first atomizing nozzles 9 at the bottom of the first conveying pipe 8 are distributed at equal intervals, which facilitates the uniform spraying of the cooling water on the metal casting by the first atomizing nozzles 9.
[0030] In the embodiment, the outer side of the box 1 is provided with a drain hole 18. The drain hole 18 penetrates the inner bottom of the collecting groove 3, which facilitates the connection of the drain hole 18 with a drain pipe to discharge the used cooling water in the collecting groove 3.
[0031] In the embodiment, one reflective photoelectric position sensor 11 is installed at each of the left and right ends of the inner wall of the box body 1, and one reflective sticker 12 is pasted at each of the left and right end faces of the sliding frame 7. The two reflective stickers 12 correspond to the two reflective photoelectric position sensors 11 respectively, and the reflective photoelectric position sensors 11 cooperate with the reflective stickers 12 to detect and determine the position of the sliding frame 7, so that the controller connected with the reflective photoelectric position sensors 11 and the arc-shaped electric sliding rail 6 can timely control the arc-shaped electric sliding rail 6 to stop working, thereby preventing the sliding frame 7 on the arc-shaped electric sliding rail 6 from colliding with the inner wall of the box body 1.
[0032] In the embodiment, a column of rolling balls 13 is movably embedded at each of the left and right ends of the top of the support hole plate 4, and two arc-shaped guide grooves 14 are formed at the bottom of the sliding hole plate 5. The two guide grooves 14 correspond to the two columns of rolling balls 13 respectively, and the rolling balls 13 are in rolling connection with the inner sides of the guide grooves 14, thereby reducing the friction between the support hole plate 4 and the sliding hole plate 5, and facilitating the horizontal movement of the sliding hole plate 5 to drive the metal casting.
[0033] In the embodiment, a vibration motor 17 is installed at the bottom end face of the support hole plate 4, thereby facilitating the vibration motor 17 to drive the metal casting to vibrate, so as to shake off the water droplets remaining on the metal casting, and reduce the subsequent cleaning workload of the water droplets.
[0034] Specifically, in use, the corrugated pipe 10 and the second conveying pipe 15 are connected to the external cooling water conveying equipment. The metal casting is placed on the sliding hole plate 5 by opening the box door 2, and the sliding hole plate 5 is pushed to drive the metal casting to be placed in the box body 1, and then the box door 2 is closed.
[0035] The external cooling water conveying equipment sends cooling water into the corrugated pipe 10 and the second conveying pipe 15. The cooling water in the second conveying pipe 15 is sprayed upward through the holes of the support hole plate 4 and the sliding hole plate 5 to act on the bottom end face of the metal casting, thereby cooling the bottom of the metal casting. The cooling water in the corrugated pipe 10 enters the first conveying pipe 8, and is sprayed downward through the first atomizing nozzle 9 to act on the top of the metal casting, thereby cooling the top of the metal casting. Then, the arc-shaped electric sliding rail 6 is controlled to be started, so that the sliding frame 7 drives the first conveying pipe 8 and the first atomizing nozzle 9 to move along the arc-shaped electric sliding rail 6, so as to make the cooling water sprayed by the first atomizing nozzle 9 gradually cover the side surface and the top end face of the metal casting in the moving process, thereby ensuring that the cooling water is uniformly distributed on the surface of the entire metal casting, improving the cooling effect and the cooling speed of the metal casting. The used cooling water flows downward into the collecting groove 3 for storage, thereby preventing the outflow of the cooling water from affecting the environment.
[0036] The above merely describes preferred examples of the present application and is not intended to limit the present application, and although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A rapid cooling device for metal castings, comprising a housing and a door hinged to the edge of the front end face of the housing; Its features are, The bottom inner side of the box is provided with a collection groove, and a support plate that completely covers the top inner side of the collection groove is installed inside the box. A second conveying pipe is fixedly inserted through the box body; Above the support plate is a sliding plate that is movably connected to the inner wall of the box. The holes on the sliding plate correspond one-to-one with the holes on the support plate. Above the sliding plate is an electric slide rail that is connected to the inner wall of the box. A sliding frame is slidably mounted on the electric slide rail. A first conveying pipe is installed on the bottom end of the sliding frame. Two or more first atomizing nozzles are installed at the bottom of the first conveying pipe, and a corrugated pipe is provided through the upper part of the first conveying pipe. The second delivery pipe extends movably into the collection tank, and several second atomizing nozzles are installed on the top of the second delivery pipe.
2. The rapid cooling device for metal castings according to claim 1, characterized in that: The outer side of the box is provided with a drainage hole, which is connected to the bottom of the inner side of the collection tank.
3. The rapid cooling device for metal castings according to claim 1, characterized in that: A reflective photoelectric position sensor is installed on each of the left and right ends of the inner wall of the housing, and a reflective sticker is affixed to each of the left and right end faces of the sliding frame. The two reflective stickers correspond one-to-one with the two reflective photoelectric position sensors. The reflective photoelectric position sensors, together with the reflective stickers, are used to detect and determine the position of the sliding frame.
4. The rapid cooling device for metal castings according to claim 1, characterized in that: The top left and right ends of the support plate each have a row of balls movably embedded in them. The bottom of the sliding plate has two guide grooves, which correspond one-to-one with the two rows of balls, and the balls are in rolling connection with the inner side of the guide grooves.
5. The rapid cooling device for metal castings according to claim 1, characterized in that: A vibration motor is installed on the bottom surface of the support plate.
6. The rapid cooling device for metal castings according to claim 1, characterized in that: The first atomizing nozzles at the bottom of the first delivery pipe are evenly spaced.
Citation Information
Patent Citations
Rapid cooling device for metal casting
CN212144466U