Synchronous pulley polishing device for yarn conveyor

By designing an automated yarn feeder synchronous belt pulley polishing device, the automatic loading, unloading, and polishing of the synchronous belt pulleys were achieved, solving the problem of low efficiency in manual polishing and improving production efficiency and the degree of automation of the production line.

CN223670926UActive Publication Date: 2025-12-16CIXI SAMEGEAR AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202520045254.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-16
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

The existing polishing methods for synchronous belt pulleys mainly rely on manual labor, which is inefficient and cannot be integrated into the production line, thus affecting production efficiency.

Method used

A polishing device for a yarn feeder synchronous belt pulley was designed, comprising a feeding channel, a main feeding channel, a discharging channel, a main shaft, a top material moving rod, and a cutting tool. The device realizes the loading, unloading, and polishing operations of the synchronous belt pulley through automated equipment. It utilizes components such as a drive motor and a cylinder to work together to achieve automated polishing.

Benefits of technology

It improved labor productivity, enabled automated polishing of synchronous belt pulleys, freed up labor, formed assembly line production, and improved production efficiency and usability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a synchronous pulley polishing device for a yarn conveyor, and relates to the technical field of textile machinery. Comprising a machine body, a main material channel and a feeding channel located at one end of the main material channel are arranged at the top of the machine body, a driving motor located above the main material channel is arranged at the top of the machine body, and a main shaft is arranged at the output end of the driving motor; the output end of the first air cylinder is provided with a material jacking movable rod with the top end extending to the top of the main material channel. Compared with the mode of manually polishing the synchronous pulley in the market, the synchronous pulley can automatically complete feeding and discharging through the feeding channel, the main material channel and the discharging channel, the polishing operation of the synchronous pulley can be automatically completed through the main shaft, the material jacking movable rod and the cutter, the labor productivity is greatly improved, and the production efficiency is improved. According to the utility model, workers can be liberated from conventional manual work and do more creative work, and the device can be connected with a production line to form an assembly line, so that the usability of the product is further ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to weaving machinery technical field, concretely is a yarn feeder synchronous pulley polishing device. BACKGROUND

[0002] The yarn is transported into the knitting area according to the requirement, the yarn length can be controlled or the yarn conveying tension is kept consistent through the yarn feeder, so that the knitted fabric meets the production requirement, most of the yarn feeder has the function of yarn breakage alarm stop, according to the different functions and use purposes, can be divided into positive yarn feeder, semi-negative yarn feeder, negative yarn feeder, multi-color yarn feeder, spandex yarn feeder etc., and the synchronous pulley is an important part on the yarn feeder.

[0003] After the synchronous pulley is processed and formed, burrs will be generated on the surface, and polishing is required, but there is lack of special synchronous pulley polishing device, and the existing synchronous pulley polishing mode is mostly manual polishing, and the polishing yield is greatly reduced. UTILITY MODEL CONTENT

[0004] The utility model provides a yarn feeder synchronous pulley polishing device to solve the problem in the background art.

[0005] In order to achieve the above object, the utility model provides the following technical scheme: a yarn feeder synchronous pulley polishing device, including the body, the top of body is provided with main material channel and the feeding channel at one end in main material channel, the top of body is provided with drive motor above main material channel, the output of drive motor is provided with main shaft, the bottom of main material channel is provided with cylinder no.

[0006] Further, the bottom of the feeding channel is provided with a linear vibration feeder, and the bottom of the linear vibration feeder is connected with the top of the body.

[0007] Further, the top of the body is provided with a cylinder no. 2 located on one side of the main material channel, the output end of the cylinder no. 2 is provided with a push plate, and one end of the push plate extends to one end of the main material channel and is bent to be L-shaped.

[0008] Further, the inside of one end of the main material channel close to the push plate is movably provided with a baffle, the bottom of the main material channel is provided with a cylinder no. 3, and the output end of the cylinder no. 3 is connected with the bottom of the baffle.

[0009] Further, the output end of the linear module is provided with a mounting seat, and the cutter is arranged in the mounting seat. Further, the output end of the linear module is provided with a mounting seat, and the cutter is arranged in the mounting seat.

[0010] Further, the top of the body is provided with a control box.

[0011] Further, the top of the body is provided with a discharging channel located at the end of the main channel away from the push plate.

[0012] Further, the top of the body is provided with a fixed plate, the driving motor is arranged on the top of the fixed plate, the bottom of the two ends of the fixed plate is provided with a support plate, and the bottom of the support plate is connected with the top of the body.

[0013] Further, the bottom of the body is provided with a plurality of adjustable feet and a movable wheel located on one side of the adjustable feet.

[0014] Compared with the prior art, the polishing device for the yarn feeder synchronous pulley has the following beneficial effects:

[0015] Compared with the manual polishing method for the synchronous pulley on the market, the polishing device for the yarn feeder synchronous pulley can automatically complete the feeding and discharging of the synchronous pulley through the feeding channel, the main channel and the discharging channel, and can automatically complete the polishing operation of the synchronous pulley through the main shaft, the top material movable rod and the cutter, thereby greatly improving the labor productivity, freeing the laborers from the conventional manual labor, and enabling the laborers to engage in more creative work. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the utility model;

[0017] Figure 2 It is a structural schematic view of the utility model; Figure 1 It is an enlarged view of the structure at A in the middle;

[0018] Figure 3 It is a structural schematic view of the cylinder of the utility model;

[0019] Figure 4 It is a structural side view of the body of the utility model;

[0020] Figure 5 It is a structural schematic view of the utility model; Figure 4 It is an enlarged view of the structure at A in the middle.

[0021] In the figure: 1, the machine body; 101, control box; 102, blanking channel; 103, adjustable foot; 104, moving wheel; 11, main material channel; 111, baffle; 12, upper material channel; 121, linear vibration feeder; 13, driving motor; 131, main shaft; 14, linear module; 15, mounting seat; 151, cutter; 16, cylinder one; 161, material lifting movable rod; 17, fixed plate; 171, support plate; 18, cylinder two; 181, push plate; 19, cylinder three. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] Please refer to Figures 1-5The utility model discloses a kind of yarn feeder synchronous pulley polishing devices, including body 1, the top of body 1 is provided with main channel 11 and the feeding channel 12 located in one end of main channel 11, the top of body 1 is provided with driving motor 13 located above main channel 11, the output of driving motor 13 is provided with main shaft 131, the bottom of main channel 11 is provided with cylinder one 16, the output of cylinder one 16 is provided with top material movable rod 161 extending to the top of main channel 11, the top of body 1 is also provided with linear module 14, the top of linear module 14 is provided with not less than one cutter 151, one end of cutter 151 is located in one side of main shaft 131 and top material movable rod 161, when synchronous pulley is conveyed below main shaft 131, start cylinder one 16 and drive top material movable rod 161 to lift synchronous pulley and contact with main shaft 131, top material movable rod 161 can rotate and top material movable rod 161 is coaxially arranged with main shaft 131, after synchronous pulley and main shaft 131 contact, start driving motor 13 and drive main shaft 131 to rotate, main shaft 131 can drive synchronous pulley to rotate, at this time, start linear module 14 and drive cutter 151 to approach rotating state's synchronous pulley, synchronous pulley is polished, compared with the way that synchronous pulley is polished manually on market, by feeding channel 12, main channel 11 and discharge channel 102, synchronous pulley can be automatically completed up and down, by main shaft 131, top material movable rod 161 and cutter 151, the polishing operation of synchronous pulley can be automatically completed, labor productivity is greatly improved, laborer can be released from conventional manual labor, and instead engage in more creative work, feeding channel 12 and discharge channel 102 are respectively docked corresponding process, form assembly line, form assembly line, further guarantee the usability of the product.

[0024] Further, the bottom of the feeding channel 12 is provided with a linear vibration feeder 121, the bottom of the linear vibration feeder 121 is connected with the top of the body 1, the feeding channel 12 is driven by the linear vibration feeder 121 to feed, the speed is faster, and the operation is more stable.

[0025] Further, the top of the body 1 is provided with a cylinder two 18 located on one side of the main channel 11, the output end of the cylinder two 18 is provided with a push plate 181, one end of the push plate 181 extends to one end of the main channel 11 and is bent into an L shape, the inside of the end of the main channel 11 close to the push plate 181 is movably provided with a baffle 111, the bottom of the main channel 11 is provided with a cylinder three 19, the output end of the cylinder three 19 is connected with the bottom of the baffle 111, the synchronous pulley after processing is formed and is conveyed to the main channel 11 through the feeding channel 12, the feeding channel 12 is driven by the linear vibration feeder 121 to make the synchronous pulley inside the feeding channel 12 move to the main channel 11, the cylinder three 19 is started to drive the baffle 111 to rise, which can block the synchronous pulley on one side, so that the synchronous pulleys are orderly conveyed, the cylinder two 18 is started to drive the push plate 181 to move forward, when the baffle 111 is driven to sink by the cylinder three 19, the push plate 181 pushes the synchronous pulley to move on the main channel 11, so that the synchronous pulley moves to the bottom of the main shaft 131, and the push plate 181 is in an L shape, when the push plate 181 pushes the synchronous pulley to convey, one side of the push plate 181 will block one end of the feeding channel 12, so that the synchronous pulley cannot continue to move to the main channel 11, when the cylinder two 18 is retracted, the synchronous pulley on the feeding channel 12 can fall on the main channel 11, a sensor for sensing the synchronous pulley feeding and the synchronous pulley moving to the bottom of the main shaft 131 is arranged on one side of the main channel 11, so that the system can automatically control the cylinder one 16, the cylinder two 18, the cylinder three 19, the linear module 14 and the driving motor 13.

[0026] Further, the output end of the linear module 14 is provided with a mounting seat 15, the cutter 151 is arranged inside the mounting seat 15, the linear module 14 is composed of a linear motor and a lead screw, the linear module 14 is started to drive the mounting seat 15 to move forward and backward to control the distance between the cutter 151 and the synchronous pulley.

[0027] Further, the top of the body 1 is provided with a control box 101, the control box 101 is used for installing a display screen and a switch button.

[0028] Further, the top of the body 1 is provided with a discharging channel 102 located at the end of the main channel 11 away from the push plate 181, the synchronous pulley after polishing is pushed by the synchronous pulley to be polished behind and flows away through the discharging channel 102, so that the discharging is completed, and a tool box at the bottom end of the discharging channel 102 can be used to receive.

[0029] Further, the top of the body 1 is provided with a fixed plate 17, the driving motor 13 is arranged on the top of the fixed plate 17, the bottom of both ends of the fixed plate 17 is provided with a support plate 171, the bottom of the support plate 171 is connected with the top of the body 1, and the support plate 171 is used to elevate the fixed plate 17 and the driving motor 13.

[0030] Further, the bottom of the body 1 is provided with several adjustable feet 103 and a moving wheel 104 on one side of the adjustable feet 103, the adjustable feet 103 can adjust the height of the body 1, when the height of the body 1 is lowered, the moving wheel 104 contacts the ground, that is, the body 1 can be moved.

[0031] In summary, compared with the manual polishing method of the synchronous pulley on the market, the yarn feeder synchronous pulley polishing device can automatically complete the feeding and discharging of the synchronous pulley through the feeding channel 12, the main channel 11 and the discharging channel 102, and can automatically complete the polishing work of the synchronous pulley through the main shaft 131, the lifting movable rod 161 and the cutter 151, greatly improving the labor productivity, and can release the laborers from the conventional manual labor and engage them in more creative work, and can be connected with the production line to form an assembly line, further ensuring the usability of the product.

[0032] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A yarn feeder synchronous pulley polishing device comprising a machine body (1), characterized in that: The top of the machine body (1) is provided with a main channel (11) and a feeding channel (12) at one end of the main channel (11), the top of the machine body (1) is provided with a driving motor (13) above the main channel (11), the output end of the driving motor (13) is provided with a main shaft (131), the bottom of the main channel (11) is provided with a cylinder one (16), the output end of the cylinder one (16) is provided with a top material movable rod (161) extending to the top of the main channel (11), the top of the machine body (1) is also provided with a linear module (14), the top of the linear module (14) is provided with a number of cutters (151) not less than one, one end of the cutter (151) is located on one side of the main shaft (131) and the top material movable rod (161).

2. A yarn feeder synchronizing pulley polishing device according to claim 1, characterized in that: The bottom of the feeding channel (12) is provided with a linear vibration feeder (121), and the bottom of the linear vibration feeder (121) is connected with the top of the machine body (1).

3. A yarn feeder synchronizing pulley polishing device according to claim 1, wherein: The top of the machine body (1) is provided with a cylinder two (18) on one side of the main channel (11), the output end of the cylinder two (18) is provided with a push plate (181), one end of the push plate (181) extends to one end of the main channel (11) and is bent into an L shape.

4. A yarn feeder synchronizing pulley polishing apparatus according to claim 1, wherein: The inside of one end of the main channel (11) close to the push plate (181) is movably provided with a baffle (111), and the bottom of the main channel (11) is provided with a cylinder three (19), and the output end of the cylinder three (19) is connected with the bottom of the baffle (111).

5. A yarn feeder synchronizing pulley polishing apparatus according to claim 1 wherein: The output end of the linear module (14) is provided with a mounting seat (15), and the cutter (151) is arranged in the mounting seat (15).

6. A yarn feeder synchronizing pulley polishing apparatus according to claim 1 wherein: The top of the machine body (1) is provided with a control box (101).

7. A yarn feeder synchronizing pulley polishing apparatus according to claim 1 wherein: The top of the machine body (1) is provided with a discharging channel (102) at one end of the main channel (11) away from the push plate (181).

8. A yarn feeder synchronizing pulley polishing apparatus according to claim 1 wherein: The top of the machine body (1) is provided with a fixed plate (17), the driving motor (13) is arranged on the top of the fixed plate (17), the bottom of both ends of the fixed plate (17) is provided with a support plate (171), and the bottom of the support plate (171) is connected with the top of the machine body (1).

9. A yarn feeder synchronizing pulley polishing apparatus according to claim 1 wherein: The bottom of the machine body (1) is provided with a plurality of adjustable feet (103) and a movable wheel (104) on one side of the adjustable feet (103).