Prestress long-line table type maintenance system
By combining a modular base and heating pipe system with a distributed radiator array, the prestressed long-line benchtop curing system solves the problems of low efficiency of manual operations and unevenness of simple mechanical operations in the prestressed slab curing process. It achieves automated and uniform temperature and humidity control, improving production quality and efficiency.
Patent Information
- Application Number
- CN202423256894.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-29
AI Technical Summary
The existing prestressed slab curing process suffers from inconsistent manual operation standards, low efficiency, and simple mechanical operations that result in uneven structure density and surface unevenness, affecting production quality.
A prestressed long-line benchtop curing system is designed, which adopts a modular base and heating pipe system, combined with the distribution of heat sink array to provide uniform temperature and humidity conditions, and achieves automated curing by covering the surface of the prestressed slab with a thin film.
It improved maintenance efficiency, reduced costs, ensured uniform heating and surface flatness of the prestressed slabs, and enhanced production quality.
Smart Images
Figure CN223671504U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of fabricated building equipment, especially a prestressed long line bench type maintenance system. BACKGROUND
[0002] With the continuous progress of modern science and technology, in the face of the demand of rapid construction development, the fabricated house building has become the trend, and this kind of building method is more standardized, mechanized and automated. The prestressed slab is the abbreviation of reinforced concrete prefabricated part, the prestressed slab production line can realize batch production, also makes the building process more simple and standard, improves the operation efficiency. After the concrete pouring is completed, the concrete needs to be maintained to ensure that it is fully hardened and reaches the design strength. The existing prestressed slab maintenance generally adopts manual operation and simple mechanical operation, and the manual operation has the problems of non-uniform standard, low efficiency and the like; the simple mechanical operation has the problems of non-standard construction process, causing uneven and compact internal structure, not smooth enough surface, thereby affecting the production quality and the like. How to design a prestressed slab long line bench type maintenance device capable of automatic maintenance operation to maintain appropriate temperature and humidity conditions and promote the hardening of the concrete becomes an engineering problem that needs to be solved in the industry. SUMMARY
[0003] The utility model discloses a prestressed long line bench type maintenance system, through the heat supply of heating pipe line, the distribution of fin array, can realize more uniform heat distribution in the whole device, cooperate the film covered on the surface of prestressed slab, to maintain appropriate temperature and humidity conditions, realize the maintenance operation of prestressed slab.
[0004] The utility model discloses the following method, achieves the above-mentioned purpose:
[0005] A prestressed long line bench type maintenance system mainly includes a base, a mold rack body and a heating pipe line.
[0006] The base is a modular structure, mainly provided with a shallow groove and a deep groove, the shallow groove is provided with a heating pipe support, the heating pipe support is fixedly connected with the heating pipe line through a U-shaped bolt, and the deep groove is used for arranging an air inlet pipe and an air outlet pipe.
[0007] The mold rack body mainly includes longitudinal beams and cross beams, the longitudinal beams are installed in parallel on the base, the cross beams are installed in an array between the longitudinal beams, and the mold rack body is installed in an array on the base to form three prestressed slab maintenance lines, each maintenance line can maintain eleven prestressed slabs at a time, and the maintenance device can maintain thirty-three prestressed slabs at a time.
[0008] The warm air pipeline mainly comprises an air inlet pipe, an air outlet pipe and radiating fins, the air inlet pipe is divided into 12 paths, and warm air is provided to corresponding areas respectively, and the air outlet pipe is arranged at the end of the warm air pipeline; the warm air pipeline is arranged in a ring shape in the shallow groove, and the warm air pipeline is further provided with radiating fins, and the radiating fin insertion holes are arranged between the cross beams of the mold bench body, so that the radiating surface area is increased, heat can be transferred more uniformly, and the overall maintenance efficiency is improved in cooperation with the film covered on the surface of the pre-stressed plate.
[0009] Compared with the prior art, the pre-stressed long-line bench type maintenance system has the following beneficial effects:
[0010] 1. The pre-stressed long-line bench type maintenance system adopts a long-line bench, the warm air pipeline is arranged in the groove through the reasonable arrangement of the shallow groove and the deep groove, the structure of the maintenance device is simplified, the cost is reduced, and the efficiency of the maintenance device is effectively improved.
[0011] 2. The pre-stressed long-line bench type maintenance system is provided with radiating fins, the radiating fins are arranged under the mold bench body and are arrayed between the cross beams, more surfaces are provided to radiate heat, the occurrence of hot spots is prevented, and the stable working temperature of the maintenance equipment is maintained. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 Fig. 1 is a structural schematic view of the pre-stressed long-line bench type maintenance system.
[0013] Figure 2 Fig. 2 is a top view of the pre-stressed long-line bench type maintenance system structure.
[0014] Figure 3 Fig. 3 is another structural schematic view of the pre-stressed long-line bench type maintenance system. DETAILED DESCRIPTION
[0015] The technical scheme of the pre-stressed long-line bench type maintenance system is further described below with reference to the accompanying drawings and examples. Figures 1 to 3
[0016] As shown in Figs. 1-3, the pre-stressed long-line bench type maintenance system mainly comprises a base 1, a mold bench body 2 and a warm air pipeline 3. Figure 1 Figure 2 As shown in Figs. 1-3, the pre-stressed long-line bench type maintenance system mainly comprises a base 1, a mold bench body 2 and a warm air pipeline 3.
[0017] As shown in Figs. 1-3, the pre-stressed long-line bench type maintenance system mainly comprises a base 1, a mold bench body 2 and a warm air pipeline 3. Figure 1 Figure 2 As shown in Figs. 1-3, the pre-stressed long-line bench type maintenance system mainly comprises a base 1, a mold bench body 2 and a warm air pipeline 3.
[0018] As Figure 1 , Figure 3 shown, the mold bench body 2 mainly contains longitudinal beam 7, cross beam 8, the longitudinal beam 7 is installed in parallel on the base 1, the cross beam 8 array is installed between the longitudinal beam 7, the mold bench body 2 array is installed on the base 1, constitutes three prestressed plate 9 maintenance line, each maintenance line can maintain eleven prestressed plate 9 at a time, this maintenance device can maintain thirty-three prestressed plate 9 at a time.
[0019] As Figure 1 , Figure 2 shown, the warm air pipeline 3 mainly contains air inlet pipe 10, air outlet pipe 11, fin 12, the air inlet pipe 10 is divided into 12 ways, provides warm air for the corresponding area respectively, the air outlet pipe 11 is arranged at the end of warm air pipeline 3 respectively; The warm air pipeline 3 is arranged in the shallow groove 4 in the form of ring, the warm air pipeline 3 is also provided with fin 12, and the insertion hole of the fin 12 is arranged between the cross beam 8 of the mold bench body 2, the heat dissipation surface area is increased, the heat can be more evenly transferred, and the overall maintenance efficiency is improved.
[0020] In addition to the technical features described in the specification, they are known to those skilled in the art.
Claims
1. A pre-stressed long-line bench curing system, characterized by: Mainly contains base, mold bench body, heating pipe line; The base is a modular structure, mainly provided with a shallow trench and a deep trench, the shallow trench is provided with a heating pipe support, the heating pipe support is fixedly connected with the heating pipe line through a U-shaped bolt, and the deep trench is used for arranging an air inlet pipe and an air outlet pipe; The mold bench body mainly contains longitudinal beams and cross beams, the longitudinal beams are installed in parallel on the base, the cross beams are arrayed between the longitudinal beams, and the mold bench body is arrayed on the base to form three prestressed plate maintenance lines, and eleven prestressed plates are maintained at a time in each maintenance line, and thirty-three prestressed plates are maintained at a time by the maintenance device.
2. The prestressed long-line bench maintenance system according to claim 1, characterized in that: The heating pipe line mainly contains an air inlet pipe, an air outlet pipe and radiating fins, the air inlet pipe is divided into 12 branches, and each branch provides heating for a corresponding area, and the air outlet pipe is arranged at the end of the heating pipe line; the heating pipe line is arranged in a ring shape in the shallow trench, and the heating pipe line is further provided with radiating fins, and the radiating fin insertion holes are arranged between the cross beams of the mold bench body.