Multi-zone mold temperature controller for high-precision carrier tape production

By introducing an electrode plate and elastic diaphragm sealing detection system into a multi-zone mold temperature controller, the real-time problem of pipeline sealing detection has been solved, improving safety and visualization, and ensuring stable operation of the equipment.

CN223671641UActive Publication Date: 2025-12-16DONGGUAN CHAOYUE ELECTRONIC PROD CO LTD
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Patent Information

Application Number
CN202520014811.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-05
Publication Date
2025-12-16
Estimated Expiration
2035-01-05

AI Technical Summary

Technical Problem

Existing multi-zone mold temperature controllers cannot detect the sealing of oil flow pipelines in real time, which can easily lead to oil leakage, posing a safety hazard that cannot be detected in a timely manner.

Method used

The sealing detection system, composed of electrode plates and an elastic diaphragm, generates current through the contact between the electrode plates when the liquid flows, thereby detecting the pipeline's sealing performance in real time. It also alerts the user through a voice broadcast and warning lights, and enhances the visualization effect by combining a transparent observation window and a magnifying glass.

Benefits of technology

It enables real-time detection and timely warning of pipeline sealing, improving equipment safety and visualization, and ensuring safety and convenience during use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mold temperature controllers, and discloses a multi-zone mold temperature controller for high-precision carrier tape production, which comprises a box body, a warning lamp is fixedly mounted at the top of the box body, an oil tank is fixedly mounted on the inner wall of the box body, and a pipeline is fixedly connected to the inner wall of the oil tank. A humidifier and an oil pump are fixedly mounted on the outer edge of the pipeline; the flow of liquid in the inner cavity of the pipeline is monitored in real time through the flow meter, meanwhile, the liquid in the inner cavity of the pipeline impacts the middle of the elastic drum membrane to push the first electrode plate and the second electrode plate to make contact during full-load circulation, then current is generated, and therefore the sealing performance of the pipeline can be detected in real time when the liquid in the inner cavity of the pipeline circulates; meanwhile, when the liquid in the inner cavity of the pipeline flows in a full-load mode and the first electrode plate and the second electrode plate are not in contact, a signal can be transmitted to the controller at the moment, then the controller can control the voice broadcaster to give out buzzing sound and control the warning lamp to give out flickering light to warn a user, and fault points can be conveniently maintained in time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mould temperature controller technical field, concretely is a kind of high-precision tape carrier production with multi-zone mould temperature controller. BACKGROUND

[0002] Mould temperature controller is also called mould temperature controller, initially applied in the temperature control industry of injection mould, later with the development of mechanical industry, application is more and more widely, now mould temperature controller is generally divided into water temperature machine, oil temperature machine, temperature control precision can reach ±0.1 ℃, high-precision tape carrier production will need to use mould temperature controller.

[0003] The existing multi-zone mould temperature controller can refer to the Chinese utility model patent with authorized announcement No.CN214872069U, which discloses a multi-temperature zone temperature control mould temperature controller, comprising a box body, first, second and third warmers are respectively installed in the box body, an oil tank is installed on the inner side wall of the box body, the oil tank is communicated with the first, second and third warmers respectively, and the first, second and third warmers are respectively communicated with first, second and third oil pumps, the first, second and third oil pumps are respectively provided with first, second and third oil outlets, and the first, second and third warmers are matched with the first, second and third oil pumps through the first, second and third warmers, so that the oil in the first, second and third warmers is not completely filled, and the excessive oil in the first, second and third warmers does not affect the oil temperature in the oil tank, realizing multi-temperature zone temperature control.

[0004] The above-mentioned device cannot detect the sealing performance of the oil liquid circulation pipeline in real time during use, so that the staff cannot know in time once leakage occurs, and the oil liquid is a flammable liquid, and the safety of random flow after leakage is insufficient, which can easily cause safety accidents.

[0005] Therefore, the present application provides a high-precision tape carrier production with multi-zone mould temperature controller to solve the above technical problems. UTILITY MODEL CONTENTS

[0006] In view of the deficiencies of the prior art, the utility model provides a high-precision tape carrier production with multi-zone mould temperature controller, which has the advantages of strong practicability and good stability, and solves the problems raised in the above background technology.

[0007] The utility model provides the following technical scheme: A kind of multi-zone mould temperature machine for high-precision carrier tape production, including box, warning light is fixedly installed at the top of the box, oil tank is fixedly installed on the inner wall of the box, pipeline is fixedly connected on the inner wall of the oil tank, humidifier and oil pump are fixedly installed on the outer edge of the pipeline respectively, flowmeter is fixedly installed on the inner wall of the pipeline, control valve is rotatably installed on the inner wall of the pipeline, branch pipe is fixedly communicated on the inner wall of the pipeline, voice broadcaster is installed on the top of the branch pipe, elastic eardrum is fixedly connected on the inner wall of the branch pipe, electrode sheet one is fixedly installed on the outside of the top of the elastic eardrum, disc is fixedly installed on the inner wall of the branch pipe, electrode sheet two is fixedly installed on the bottom of the disc.

[0008] As a preferred technical scheme of the utility model, the inner wall of the box is fixedly installed with an observation window, the observation window is made of transparent tempered glass, and a magnifying glass is fixedly installed on one side of the top of the box.

[0009] By adopting the above technical scheme, the user can observe the running state of the equipment in the inner cavity of the box without opening the box, and can use the magnifying glass to finely and accurately magnify and observe the state of the equipment in the inner cavity of the box, thereby improving the practicability.

[0010] As a preferred technical scheme of the utility model, four universal wheels are symmetrically fixedly installed on the bottom of the box, and the four universal wheels all have brake functions.

[0011] By adopting the above technical scheme, the device can be moved to any use location by using the four universal wheels, and manual carrying by the staff is not needed, thereby improving the convenience, and the universal wheels can be locked after reaching the use location.

[0012] As a preferred technical scheme of the utility model, two grooves are formed in the two sides of the box, and an operation panel is fixedly installed on one side of the top of the box.

[0013] By adopting the above technical scheme, the user can easily hold and grab the box, and the hand force is convenient.

[0014] As a preferred technical scheme of the utility model, the top of the electrode sheet one is attached to the bottom of the electrode sheet two, the middle part of the elastic eardrum is elastic, a controller is fixedly installed in the inner cavity of the box, the electrode sheet one, the electrode sheet two and the controller are electrically connected, and the voice broadcaster and the warning light are also electrically connected with the controller.

[0015] Through adoption of the above technical scheme, the liquid in the pipeline cavity will impact the middle part of the elastic eardrum to push the electrode sheet one and the electrode sheet two to contact each other when the liquid is in full flow, and then current is generated, so that the sealing property of the liquid in the pipeline cavity can be detected in real time when the liquid is in flow, and meanwhile, a signal is transmitted to the controller when the liquid in the pipeline cavity is in full flow and the electrode sheet one and the electrode sheet two do not contact each other, and then the controller controls the voice broadcaster to emit a buzzing sound and the warning light to emit a flashing light for warning the user.

[0016] As a preferred technical scheme of the utility model, the number of the pipeline, the humidifier and the oil pump is three, and the three pipelines are fixedly connected between the oil tank, and the operation panel is electrically connected between the three humidifiers and the oil pump, and the three humidifiers are fixedly installed on the inner bottom of the box body.

[0017] Through adoption of the above technical scheme, precise temperature control of three temperature zones can be realized, and the temperature control period will not interfere with each other.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] 1. The multi-zone mold temperature machine for high-precision carrier tape production, through the flow meter, the liquid flow in the pipeline cavity is monitored in real time, and the liquid in the pipeline cavity will impact the middle part of the elastic eardrum to push the electrode sheet one and the electrode sheet two to contact each other when the liquid is in full flow, and then current is generated, so that the sealing property of the liquid in the pipeline cavity can be detected in real time when the liquid is in flow, and meanwhile, a signal is transmitted to the controller when the liquid in the pipeline cavity is in full flow and the electrode sheet one and the electrode sheet two do not contact each other, and then the controller controls the voice broadcaster to emit a buzzing sound and the warning light to emit a flashing light for warning the user, so that the fault point can be maintained in time.

[0020] 2. The multi-zone mold temperature machine for high-precision carrier tape production, through the observation window, the running state of the equipment in the box cavity can be observed without opening the box, and the state of the equipment in the box cavity can be observed in detail and precisely by using a magnifying glass, so that the visual effect is improved, and through the oil tank cooperating with the three pipelines, the humidifiers and the oil pumps, precise temperature control of three temperature zones is realized, so that the practicability is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0022] Figure 2 It is a box body cross-section structure schematic view of the utility model;

[0023] Figure 3 It is an internal structure schematic view of the utility model;

[0024] Figure 4The branch pipe section and the local enlarged structure schematic view of the utility model.

[0025] In the figure: 1, box; 2, universal wheel; 3, observation window; 4, operation panel; 5, groove; 6, magnifying glass; 7, warning light; 8, oil tank; 9, pipeline; 10, humidifier; 11, oil pump; 12, flowmeter; 13, control valve; 14, branch pipe; 15, voice broadcaster; 16, elastic eardrum; 17, electrode sheet one; 18, disc; 19, electrode sheet two. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0027] Please refer to Figures 1-4 A high-precision multi-zone mold temperature machine for tape production, comprising a box body 1, a warning light 7 is fixedly installed on the top of the box body 1, an oil tank 8 is fixedly installed on the inner wall of the box body 1, a pipeline 9 is fixedly connected to the inner wall of the oil tank 8, a humidifier 10 and an oil pump 11 are fixedly installed on the outer edge of the pipeline 9 respectively, a flowmeter 12 is fixedly installed on the inner wall of the pipeline 9, a control valve 13 is rotatably installed on the inner wall of the pipeline 9, a branch pipe 14 is fixedly communicated with the inner wall of the pipeline 9, a voice broadcaster 15 is installed on the top of the branch pipe 14, an elastic eardrum 16 is fixedly connected to the inner wall of the branch pipe 14, an electrode sheet one 17 is fixedly installed on the outer side of the top of the elastic eardrum 16, a disc 18 is fixedly installed on the inner wall of the branch pipe 14, and an electrode sheet two 19 is fixedly installed on the bottom of the disc 18.

[0028] Please refer to Figure 1 As shown in the figure, an observation window 3 is fixedly installed on the inner wall of the box body 1, the observation window 3 is made of transparent tempered glass, a magnifying glass 6 is fixedly installed on one side of the top of the box body 1, so that the user can watch the running state of the equipment in the inner cavity of the box body 1 without opening the box body 1 through the observation window 3, and can also use the magnifying glass 6 to carefully and accurately watch the state of the equipment in the inner cavity of the box body 1, thereby improving the practicability.

[0029] Please refer to Figure 1 And Figure 2 As shown in the figure, four universal wheels 2 are fixedly installed on the bottom of the box body 1 symmetrically, and the four universal wheels 2 all have brake functions, so that the device can be moved to any use place by using the four universal wheels 2, and manual carrying by the staff is not needed, thereby improving the convenience, and the universal wheels 2 can be locked after reaching the use place.

[0030] Please refer toFigure 1 and Figure 2 As shown, two grooves 5 are provided on both sides of the box body 1, and an operation panel 4 is fixedly installed on one side of the top of the box body 1, which makes it easy for users to hold and grasp the box body 1 and to exert force with their hands.

[0031] See Figure 4 As shown, the top of electrode 17 is attached to the bottom of electrode 19, the middle of the elastic diaphragm 16 is elastic, and a controller is fixedly installed in the inner cavity of the housing 1. Electrode 17 and electrode 19 are electrically connected to the controller, and the voice broadcaster 15 and the warning light 7 are also electrically connected to the controller. When the liquid in the inner cavity of pipe 9 is fully loaded, it will impact the middle of the elastic diaphragm 16 and push electrode 17 and electrode 19 into contact, thereby generating current. This allows for real-time detection of the sealing performance of pipe 9 when liquid is flowing through it. At the same time, when the inner cavity of pipe 9 is fully loaded and electrode 17 and electrode 19 are not in contact, a signal will be transmitted to the controller, which will then control the voice broadcaster 15 to emit a buzzer and the warning light 7 to emit a flashing light to warn the user. Note: The control method between the controller and the voice broadcaster 15 and the warning light 7 is existing technology, so it will not be described in detail here.

[0032] See Figure 2 - Figure 4 As shown, there are three pipes 9, three humidifiers 10, and three oil pumps 11. All three pipes 9 are fixedly connected to the oil tank 8. The control panel 4 is electrically connected to the three humidifiers 10 and the oil pump 11. The three humidifiers 10 are fixedly installed at the bottom of the cabinet 1, which enables precise temperature control of the three temperature zones without mutual interference during temperature control. Note: The control method between the control panel 4 and the three humidifiers 10 and the oil pump 11 is existing technology, so it will not be described in detail here.

[0033] The working principle is that when the device is used, firstly, three-to-three temperature zones can be precisely controlled by the oil tank 8 cooperating with the three pipes 9, the humidifier 10 and the oil pump 11, and the flow meter 12 can be used to monitor the liquid flow in the inner cavity of the pipe 9 in real time, and when the liquid in the inner cavity of the pipe 9 flows fully, the middle part of the elastic eardrum 16 is impacted to push the electrode sheet one 17 and the electrode sheet two 19 to contact each other, so as to generate an electric current, thereby the sealing property of the liquid flowing in the inner cavity of the pipe 9 can be detected in real time, and when the liquid in the inner cavity of the pipe 9 flows fully and the electrode sheet one 17 and the electrode sheet two 19 do not contact each other, a signal is transmitted to the controller, and then the controller controls the voice broadcaster 15 to emit a buzzing sound and the warning light 7 to emit a flashing light for warning the user, the user can observe the running state of the equipment in the inner cavity of the box body 1 without opening the box body 1 by relying on the observation window 3, and the magnifying glass 6 can be used to finely and precisely magnify the state of the equipment in the inner cavity of the box body 1, thereby improving the visualization effect.

[0034] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A multi-zone mold temperature machine for high-precision carrier tape production, comprising a box (1), characterized in that: The top of the box (1) is fixedly installed with a warning light (7), the inner wall of the box (1) is fixedly installed with an oil tank (8), the inner wall of the oil tank (8) is fixedly connected with a pipeline (9), the outer edge of the pipeline (9) is respectively fixedly installed with a humidifier (10) and an oil pump (11), the inner wall of the pipeline (9) is fixedly installed with a flowmeter (12), the inner wall of the pipeline (9) is rotatably installed with a control valve (13), the inner wall of the pipeline (9) is fixedly communicated with a branch pipe (14), the top of the branch pipe (14) is installed with a voice broadcaster (15), the inner wall of the branch pipe (14) is fixedly connected with an elastic eardrum (16), the outer side of the top of the elastic eardrum (16) is fixedly installed with an electrode sheet one (17), the inner wall of the branch pipe (14) is fixedly installed with a disc (18), the bottom of the disc (18) is fixedly installed with an electrode sheet two (19).

2. The multi-zone mold temperature machine for high-precision carrier tape production according to claim 1, characterized in that: The inner wall of the box (1) is fixedly installed with an observation window (3), the observation window (3) is made of transparent tempered glass, and the top of the box (1) is fixedly installed with a magnifying glass (6) on one side.

3. The multi-zone mold temperature machine for high-precision carrier tape production according to claim 1, characterized in that: The bottom of the box (1) is fixedly installed with four universal wheels (2) symmetrically, and the four universal wheels (2) all have brake functions.

4. The multi-zone mold temperature machine for high-precision carrier tape production according to claim 1, characterized in that: Two recesses (5) are formed in the two sides of the box (1), and an operation panel (4) is fixedly installed on one side of the top of the box (1).

5. The multi-zone mold temperature machine for high-precision carrier tape production according to claim 1, characterized in that: The top of the electrode sheet one (17) is attached to the bottom of the electrode sheet two (19), the middle part of the elastic eardrum (16) is elastic, the inner cavity of the box (1) is fixedly installed with a controller, the electrode sheet one (17) and the electrode sheet two (19) are electrically connected with the controller, and the voice broadcaster (15) and the warning light (7) are also electrically connected with the controller.

6. The multi-zone mold temperature machine for high-precision carrier tape production according to claim 1, characterized in that: The number of the pipeline (9), the humidifier (10) and the oil pump (11) is three, the three pipelines (9) are fixedly connected with the oil tank (8), the operation panel (4) is electrically connected with the three humidifiers (10) and the oil pump (11), and the three humidifiers (10) are fixedly installed on the inner bottom of the box (1).

Citation Information

Patent Citations

  • Multi-temperature-zone temperature control mold temperature controller

    CN214872069U