High-precision centrifugal tube forming machining die

By designing a high-precision centrifuge tube forming mold, and utilizing a hydraulic cylinder to drive the heating assembly and a guide post limiting insert structure, the injection molding quality problem caused by mold temperature error was solved, and high-precision centrifuge tube forming was achieved.

CN223671713UActive Publication Date: 2025-12-16SINAFU (TAICANG) MEDICAL CONSUMABLES CO LTD
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Patent Information

Application Number
CN202423262696.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-16
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In conventional molding processes, the temperature difference between the mold and the injection molding material during injection molding can lead to a decrease in the quality of the injection molded parts, resulting in insufficient fluidity and affecting the molding quality of centrifuge tubes.

Method used

The high-precision centrifugal tube forming mold design includes a mold frame, heating components, and hydraulic cylinders. The heating components are driven by the hydraulic cylinders to be vertically inserted into the mold for rapid heating, ensuring the temperature uniformity of the molten material within the mold. The guide pillars and limiting pin structures maintain the stability and alignment accuracy of the mold.

Benefits of technology

It effectively avoids bubbles and local shrinkage caused by temperature differences during the injection molding process, ensuring the fluidity of injection molded parts and the quality of finished products, and improving the processing consistency and stability of centrifuge tubes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision centrifugal tube forming processing mould, which relates to the technical field of centrifugal tube processing and comprises a mould frame and a heating assembly, first hydraulic cylinders are vertically mounted at the upper ends of the left side and the right side of the mould frame, the bottom ends of the first hydraulic cylinders are connected with an upper module, and the heating assembly is erected right above the upper module. Second hydraulic cylinders are vertically connected to the four opposite angles of the top of the heating assembly. According to the high-precision centrifugal tube forming machining die, a heating assembly is erected on the upper portion of the interior of the die frame through a second hydraulic cylinder, and after the upper die set is in butt joint with the lower die set under telescopic adjustment of a first hydraulic cylinder structure, the upper die set and the lower die set are driven by the structure of the second hydraulic cylinder; the electric heating pipes at the bottom of the combined frame are vertically inserted into the upper die set and the lower die set which are in butt joint, the interiors of the upper die set and the lower die set are synchronously heated, and the problem that in the injection molding machining process, due to the temperature difference between the interiors of the upper die and the lower die and molten materials, an injection molding part goes wrong is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to centrifugal tube processing technical field, concretely is a high-precision centrifugal tube forming processing mould. BACKGROUND

[0002] Centrifugal tube is a tubular sample container for laboratory and industrial applications, mainly used for separating and analyzing particles or components in liquid suspension, centrifugal tube separates particles or components in the sample by centrifugal force, and is widely used in biomedical, chemical, environmental science and other fields.

[0003] Centrifugal tube forming processing mould refers to the mould specially used for manufacturing the shape and structure of centrifugal tube. Through accurate design and high-precision processing, the consistency, stability and durability of the centrifugal tube in the forming process are ensured. Whether it is a plastic centrifugal tube or a glass centrifugal tube, its production cannot be supported without such mould.

[0004] The conventional forming processing mould, after the molten injection plastic is injected into the inside of the mould, will have a certain degree of error between the temperature of the mould itself and the injection plastic, which will cause the flowability of the injection plastic to gradually decrease in the injection process, and thus the processing quality of the injection molded part is affected to a certain extent.

[0005] Therefore, in view of the above, the existing structure and defects are improved, and a high-precision centrifugal tube forming processing mould is provided. CONTENT OF THE UTILITY MODEL

[0006] The utility model aims at providing a high-precision centrifugal tube forming processing mould to solve the problems in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-precision centrifugal tube forming processing mould, comprising a mould frame and a heating assembly, the upper end of the left and right sides of the mould frame is vertically installed with a first hydraulic cylinder, and the bottom end of the first hydraulic cylinder is connected with an upper die set, the heating assembly is arranged vertically above the upper die set, and the top four corners of the heating assembly are vertically connected with a second hydraulic cylinder, a lower die set is arranged vertically below the upper die set, the heating assembly comprises a connecting frame, a fixing piece, a combination frame and an electric heating tube, the bottom of the connecting frame is connected with the fixing piece, the lower end of the fixing piece is connected with the combination frame, and the bottom of the combination frame is vertically installed with the electric heating tube.

[0008] Further, the mould frame comprises a base, a support column, a top plate, a first guide column and a second guide column, the four corners of the base are vertically installed with a support column, the top of the support column is connected with a top plate, and the left and right sides and the back side between the base and the top plate are vertically installed with a first guide column and a second guide column respectively.

[0009] Further, the first guide column and the second guide column are identical in structure, and the second guide column is vertically installed on the back side of the vertical surface between the base and the top plate.

[0010] Further, the upper die set comprises a die seat, an upper die, a connecting stake, a first guide and a second guide, the inside of the die seat is provided with the upper die, the middle upper section of the left and right sides of the die seat is horizontally provided with the connecting stake, the front end of the connecting stake close to the die seat is horizontally provided with the first guide, and the back side of the die seat is symmetrically provided with the second guide.

[0011] Further, the second guide and the first guide are identical in structure, and the first guide column and the second guide column vertically pass through the first guide and the second guide respectively, and the bottom end of the first hydraulic cylinder is connected and fixed with one end of the connecting stake.

[0012] Further, the lower die set comprises a buffer seat, a limiting plug and a lower die, the top of the buffer seat is vertically provided with the limiting plug at four diagonal positions, and the inside of the buffer seat is provided with the lower die at the upper end.

[0013] Further, the bottom of the die seat is provided with the plug hole structure matched with the surface structure of the limiting plug at four diagonal positions, and the upper die set and the lower die set are nested and inserted with each other.

[0014] Further, the inside of the upper die set and the lower die set is provided with the plug hole structure matched with the surface structure of the electric heating pipe, and the inside of the buffer seat is fixedly provided with the base.

[0015] The utility model provides a high accuracy centrifugal tube forming processing mould has the following beneficial effects:

[0016] 1, the utility model discloses a upper die set is set up on the top of upper die set, when the upper die set is connected with the lower die set below after the structure butt joint of first hydraulic cylinder operation on both sides, the heating assembly connected will be perpendicular to move down under the structure telescopic adjustment of second hydraulic cylinder, and the multiple electric heating pipes arranged in the bottom of the combined frame are inserted into the upper die set and the lower die set after butt joint, and the upper die and the lower die are heated quickly, using the structure, can avoid the unnecessary bubble or local shrinkage of centrifugal tube injection molding part caused by the temperature difference between the molten material and the molten material when the molten material is injected into the upper die and the lower die, thereby affecting the quality of the finished product, and also to ensure that the molten injection material maintains sufficient fluidity during the injection molding process, so that the molten material can be injected into the cavity of the upper die and the lower die and fully filled, and the processing quality of the centrifugal tube injection molding part is ensured.

[0017] 2、The utility model discloses, through between the base and the top plate four diagonal place installs the support column, cooperate the first guide column and the second guide column that the both sides and rear side set, utilize the setting between this structure, can maximum degree ensure the structural stability and structural support of whole mould frame to guarantee the normal operation of internal structure, in addition through the left and right side facade of mould seat and rear facade installs first guide piece and second guide piece respectively, utilize the structural connection between both and first guide column and second guide column, make whole upper die group can along the surface of first guide column and second guide column translation when vertical lifting under the operation of first hydraulic cylinder, to this guarantee the structure left and right stability during whole upper die group lifting, simultaneously because the top four diagonal place of buffer seat installs limit plug, cooperate the insertion hole of the matching structure that four diagonal place of mould seat bottom sets up, make with the descent of upper die group, will limit plug vertically insert the inside of upper die group, to this ensure the structural stability after upper die group and lower die group butt joint, avoid the structural deviation between each other. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the body axis side view structural schematic diagram of high-precision centrifugal tube forming machining mould of the utility model;

[0019] Figure 2 It is mould frame structure schematic diagram of high-precision centrifugal tube forming machining mould of the utility model;

[0020] Figure 3 It is upper die group solid structure schematic diagram of high-precision centrifugal tube forming machining mould of the utility model;

[0021] Figure 4 It is heating assembly solid structure schematic diagram of high-precision centrifugal tube forming machining mould of the utility model;

[0022] Figure 5 It is lower die group solid structure schematic diagram of high-precision centrifugal tube forming machining mould of the utility model.

[0023] In the drawing: 1, mould frame;101, base;102, support column;103, top plate;104, first guide column;105, second guide column;2, first hydraulic cylinder;3, upper die group;301, mould seat;302, upper die;303, link pile;304, first guide piece;305, second guide piece;4, heating assembly;401, link frame;402, fixed part;403, combined frame;404, electric heating tube;5, second hydraulic cylinder;6, lower die group;601, buffer seat;602, limit plug;603, lower die. DETAILED DESCRIPTION

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0025] like Figures 1 to 5 As shown, a high-precision centrifuge tube forming mold includes a mold frame 1 and a heating assembly 4. First hydraulic cylinders 2 are vertically mounted on the upper ends of both sides of the mold frame 1, and the bottom ends of the first hydraulic cylinders 2 are connected to an upper mold assembly 3. The heating assembly 4 is mounted directly above the upper mold assembly 3, and second hydraulic cylinders 5 are vertically connected to the four opposite corners of the top of the heating assembly 4. A lower mold assembly 6 is located directly below the upper mold assembly 3. The heating assembly 4 includes a connecting frame 401, a fixing member 402, a combination frame 403, and an electric heating tube 404. The bottom of the connecting frame 401 is connected to the fixing member 402, and the lower end of the fixing member 402 is connected to the combination frame 403. The bottom of the combination frame 403 is vertically mounted with the electric heating tube 404. The upper mold assembly 3 and the lower mold assembly 6 both have insertion holes that match the surface structure of the electric heating tube 404. The lower mold assembly 6 is fixedly mounted in the middle of the interior of a base 101. Group 3 includes a mold base 301, an upper mold 302, a connecting pile 303, a first guide 304, and a second guide 305. The upper mold 302 is installed inside the mold base 301, and the connecting pile 303 is horizontally installed in the upper middle section of the left and right sides of the mold base 301. The first guide 304 is horizontally arranged on the side of the connecting pile 303 near the front end of the mold base 301, and the second guide 305 is symmetrically installed on the left and right sides of the rear side of the mold base 301. When the upper mold group 3 is structurally connected to the lower mold group 6 under the operation of the first hydraulic cylinder 2 connected on both sides, the heating component 4 connected to it will move vertically downward under the structural extension and retraction adjustment of the second hydraulic cylinder 5, and insert the multiple sets of electric heating tubes 404 arranged in the array at the bottom of the combination frame 403 into the connected upper mold group 3 and lower mold group 6, and rapidly heat the upper mold 302 and lower mold 603 inside.

[0026] like Figures 1 to 5As shown, the mold frame 1 includes a base 101, support columns 102, a top plate 103, a first guide column 104, and a second guide column 105. Support columns 102 are vertically installed at the four opposite corners of the base 101, and the top of the support columns 102 is connected to the top plate 103. The first guide column 104 and the second guide column 105 are vertically installed on the left, right, and rear sides between the base 101 and the top plate 103, respectively. The first guide column 104 and the second guide column 105 have identical structures. The second guide column 105 is symmetrically and vertically installed on the rear facade between the base 101 and the top plate 103. The second guide member 305 has identical structures to the first guide member 304, and the first guide column 104 and the second guide column 105 vertically penetrate the first guide member 304 and the second guide member 305, respectively. The bottom end of the first hydraulic cylinder 2 is connected and fixed to one end of the connecting pile 303. The lower mold... Group 6 includes a buffer seat 601, a limiting pin 602, and a lower mold 603. The limiting pins 602 are vertically installed at the four opposite corners of the top of the buffer seat 601, and the lower mold 603 is installed at the upper part of the interior of the buffer seat 601. The four opposite corners of the bottom of the mold base 301 are provided with insertion holes that match the surface structure of the limiting pins 602. The upper module 3 and the lower module 6 are nested together and inserted into each other. The first guide 304 and the second guide 305 are installed on the left, right and rear sides of the mold base 301, respectively. By utilizing the structural connection between the two and the first guide post 104 and the second guide post 105, the entire upper module 3 can move up and down along the surface of the first guide post 104 and the second guide post 105 when it is vertically raised and lowered under the operation of the first hydraulic cylinder 2, thereby ensuring the lateral stability of the structure during the raising and lowering process of the entire upper module 3.

[0027] In summary, as Figures 1 to 5 As shown, when using this high-precision centrifuge tube forming mold, the first hydraulic cylinders 2 on the left and right sides of the mold frame 1 are activated first. Under the operation of the first hydraulic cylinders 2, the mold base 301 connected to it by the connecting pile 303 will drive the upper mold 302 inside to descend in the vertical direction. During this process, the first guide members 304 on the left and right sides of the mold base 301 and the second guide member 305 on the rear side will slide along the surface of the first guide post 104 and the second guide post 105 between the base 101 and the top plate 103.

[0028] As the upper module 3 moves down and docks with the lower module 6, the limiting pins 602 at the four opposite corners of the buffer seat 601 will eventually be inserted into the matching insertion holes at the four opposite corners of the bottom of the mold seat 301, thereby ensuring the stability of the upper module 3 and the lower module 6 after docking.

[0029] Then the injection molding material supply device is connected with the injection port in the middle of the top of the upper mold group 3 through the pipeline, then the second hydraulic cylinder 5 and the heating assembly 4 connected at the bottom are started, under the structure pushing of the second hydraulic cylinder 5 at the top of the connection frame 401, the whole heating assembly 4 will vertically move down, and multiple groups of electric heating pipes 404 vertically inserted into the upper mold group 3 and the lower mold group 6 after connection are arranged in the lower array of the combined frame 403, under the operation of the multiple groups of electric heating pipes 404, the inside of the upper mold 302 and the lower mold 603 will be heated to the appropriate temperature, so as to ensure that the molten injection molding part keeps enough fluidity in the cavity of the upper mold 302 and the lower mold 603, so as to prevent the situation of injection molding not in place or local shrinkage of the injection molding part caused by temperature difference.

[0030] Until the injection of the injection molding material is completed, then under the operation of the second hydraulic cylinder 5, the heating assembly 4 is lifted and the structure is reset, so as to cool and form the injection molding part.

[0031] The embodiments of the present application are given for the purpose of example and description, and are not exhaustive or limit the present application to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described in order to better illustrate the principles and practical application of the present application, and to enable those skilled in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. A high-precision centrifuge tube forming machining die, comprising a die frame (1) and a heating assembly (4), characterized in that: The upper end of the left and right sides of the mold frame (1) is vertically provided with a first hydraulic cylinder (2), and the bottom end of the first hydraulic cylinder (2) is connected with an upper mold group (3), the heating assembly (4) is arranged above the upper mold group (3), and the top four corners of the heating assembly (4) are vertically connected with a second hydraulic cylinder (5), the lower side of the upper mold group (3) is provided with a lower mold group (6), and the heating assembly (4) comprises a connecting frame (401), a fixing piece (402), a combined frame (403) and an electric heating pipe (404), the bottom of the connecting frame (401) is connected with the fixing piece (402), the lower end of the fixing piece (402) is connected with the combined frame (403), and the bottom of the combined frame (403) is vertically provided with the electric heating pipe (404).

2. The high-precision centrifuge tube forming and machining mold according to claim 1, characterized in that, The mold frame (1) comprises a base (101), a supporting column (102), a top plate (103), a first guide column (104) and a second guide column (105), the four corners of the base (101) are vertically provided with the supporting column (102), the top of the supporting column (102) is connected with the top plate (103), and the left and right sides and the back side between the base (101) and the top plate (103) are vertically provided with the first guide column (104) and the second guide column (105) respectively.

3. The high-precision centrifuge tube forming and machining mold according to claim 2, characterized in that, The first guide column (104) and the second guide column (105) are the same in structure, and the second guide column (105) is vertically installed on the back side vertical position between the base (101) and the top plate (103) and is symmetrical left and right.

4. The high-precision centrifuge tube forming and machining mold according to claim 2, characterized in that, The upper mold group (3) comprises a mold seat (301), an upper mold (302), a connecting stake (303), a first guide piece (304) and a second guide piece (305), the inside of the mold seat (301) is provided with the upper mold (302), the middle upper section of the left and right sides of the mold seat (301) is horizontally provided with the connecting stake (303), the front end side of the connecting stake (303) close to the mold seat (301) is horizontally provided with the first guide piece (304), and the back side vertical position of the mold seat (301) is symmetrically provided with the second guide piece (305).

5. The high-precision centrifuge tube forming and machining mold according to claim 4, characterized in that, The second guide piece (305) and the first guide piece (304) are the same in structure, and the first guide column (104) and the second guide column (105) vertically penetrate the first guide piece (304) and the second guide piece (305) respectively, and the bottom end of the first hydraulic cylinder (2) is connected with one end of the connecting stake (303).

6. The high-precision centrifuge tube forming and machining mold according to claim 4, characterized in that, The lower mold group (6) comprises a buffer seat (601), a limiting plug (602) and a lower mold (603), the top four corners of the buffer seat (601) are vertically provided with the limiting plug (602), and the inside upper end of the buffer seat (601) is provided with the lower mold (603).

7. The high-precision centrifuge tube forming and machining mold according to claim 6, characterized in that, The bottom four corners of the mold seat (301) are provided with a hole structure matched with the surface structure of the limiting plug (602), and the upper mold group (3) and the lower mold group (6) are nested and connected with each other.

8. The high-precision centrifuge tube forming and machining mold according to claim 2, characterized in that, The upper die set (3) and the lower die set (6) are internally provided with a socket structure matched with the surface structure of the electric heating pipe (404), and the lower die set (6) is fixedly installed with the inner middle base (101).