Unwinding control tool for demolding cloth of fan girder plate and mounting structure of unwinding control tool

By combining a linear guide slide module and a magnetic resistance device with a hand-operated expansion shaft unwinding control mechanism, the stability and position adjustment issues of the unwinding device for the release cloth were solved, achieving precise alignment between the release cloth and the mold and improving the surface roughness formation effect of the beam plate.

CN223671910UActive Publication Date: 2025-12-16CHONGQING FENGDU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520002360.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-12-16
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

The existing demolding fabric unwinding device has poor stability and is difficult to adjust the position of the demolding fabric roll, which causes the demolding fabric roll to shift during the unwinding process, affecting the formation of surface roughness of the beam plate.

Method used

The unwinding control mechanism combines a linear guide slide module and a magnetic resistance device with a hand-operated expansion shaft. The tension and position of the release cloth are controlled by the magnetic resistance device, and fine-tuning is performed by the linear guide slide module to ensure that the release cloth is precisely aligned with the mold inlet.

Benefits of technology

It improves the stability of the release fabric unwinding and the accuracy of the position adjustment, ensuring that the release fabric better adheres to the surface of the beam plate and forms a uniform grid pattern.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fan girder plate release cloth unwinding control tool and an installation structure thereof, the fan girder plate release cloth unwinding control tool comprises an installation frame, a linear guide rail sliding table module is arranged on the installation frame, the linear guide rail sliding table module is installed on the installation frame through a module support, and a sliding table of the linear guide rail sliding table module is provided with a rotating shaft installation seat. An unwinding control mechanism is arranged on the rotating shaft mounting seat and comprises a magnetic resistance device and a reducing hand expansion shaft, the magnetic resistance device is fixedly mounted on one side of the rotating shaft mounting seat, and a rotating shaft of the hand expansion shaft and a resistance device rotating shaft of the magnetic resistance device are coaxially connected and synchronously rotate; a sliding rail of the linear guide rail sliding table module and the hand expansion shaft extend in the horizontal direction in parallel, and a controller electrically connected with the magnetic resistor is further arranged on the mounting frame. By adopting the release cloth unwinding control tool for the fan girder plate, the release cloth roll is convenient to load and unload; and the tension of the release cloth in the unwinding process is controlled, so that the release cloth is more attached to the surface of the girder plate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a demolding cloth unwinding device technical field, concretely relates to a fan girder plate demolding cloth unwinding control frock and installation structure thereof. BACKGROUND

[0002] The fan girder plate is the composite material plate with the specific cross section that is prepared after the continuous reinforced fiber bundle is dipped in the resin glue solution and then is continuously out of the mold under the traction force through the forming mold with certain section shape and is high-temperature solidification forming, and the fan girder plate surface has certain roughness, needs the demolding cloth to be attached in the process of solidification forming neatly and uniformly on the surface of girder plate, and the grid pattern is formed on the surface of girder plate.

[0003] The existing demolding cloth unwinding device has poor stability, and the demolding cloth roll is easy to deviate during unwinding, and the position of the demolding cloth roll is difficult to fine-tune during unwinding, so that it is more accurately aligned with the feed port of the mold, which is not conducive to the formation of the roughness of the girder plate surface. UTILITY MODEL CONTENT

[0004] In order to solve the technical problems of poor stability of the demolding cloth unwinding device and difficult to adjust the position of the demolding cloth roll, the utility model provides a fan girder plate demolding cloth unwinding control frock and installation structure thereof.

[0005] The technical scheme is as follows:

[0006] The first aspect of the application relates to a fan girder plate demolding cloth unwinding control frock, which comprises a mounting frame, a linear guide rail sliding table module is arranged on the mounting frame, the linear guide rail sliding table module is installed on the mounting frame through a module support, a rotating shaft mounting seat is arranged on the sliding table of the linear guide rail sliding table module, a unwinding control mechanism is arranged on the rotating shaft mounting seat, the unwinding control mechanism comprises a magnetic resistance force device and a hand expanding shaft capable of changing diameter, the magnetic resistance force device is fixedly installed on one side of the rotating shaft mounting seat, and the resistance force device rotating shaft of the magnetic resistance force device is rotatably arranged on the rotating shaft mounting seat, the hand expanding shaft is located on the other side of the rotating shaft mounting seat, and the rotating shaft of the hand expanding shaft is coaxially connected with the resistance force device rotating shaft of the magnetic resistance force device and rotates synchronously, the sliding rail of the linear guide rail sliding table module and the hand expanding shaft all extend along the horizontal direction, and a controller electrically connected with the magnetic resistance force device is further arranged on the mounting frame, and the controller is used for controlling the damping size of the magnetic resistance force device.

[0007] The hand expansion shaft can be used to tighten and loosen the release cloth roll, so as to facilitate the loading and unloading of the release cloth roll; the magnetic resistance device can control the resistance of the hand expansion shaft during rotation, so as to control the tension in the release cloth unwinding process, and make the release cloth more closely contact with the surface of the beam plate; the linear guide rail sliding table module is not only stable and reliable in structure, but also can avoid the deviation of the release cloth roll during unwinding, and can also fine-tune the position of the hand expansion shaft through the linear guide rail sliding table module, so that the release cloth roll is more accurately aligned with the release cloth feeding port of the mold, which is beneficial to the formation of the roughness of the beam plate surface.

[0008] In some embodiments, the mounting frame is a gantry structure, and the module support is fixedly installed on one of the vertical columns of the mounting frame.

[0009] In some embodiments, the module support is an "L" shaped structure, including a horizontal mounting plate and a vertical connecting plate connected to the bottom surface of the horizontal mounting plate, the vertical connecting plate is fixedly installed on the mounting frame, and an inclined brace perpendicular to both the horizontal mounting plate and the vertical connecting plate is connected between the horizontal mounting plate and the vertical connecting plate, the width of the inclined brace gradually increases from bottom to top, and the linear guide rail sliding table module is installed on the horizontal mounting plate.

[0010] In some embodiments, the hand expansion shaft includes the rotating shaft, the expansion assembly, the elastic sleeve and a plurality of strip tiles which are coaxially arranged from inside to outside along the radial direction, both ends of the rotating shaft are threaded segments with external threads, and the thread directions of the two threaded segments are opposite; the expansion assembly includes two adjusting nuts forming screw-nut motion pairs with the corresponding threaded segments and a plurality of expansion strips arranged between the two adjusting nuts, each expansion strip is uniformly distributed around the rotating shaft in parallel, and each first inclined surface is uniformly distributed in the circumferential direction on the side of each adjusting nut close to the other adjusting nut, each first inclined surface extends from the end face of the corresponding adjusting nut close to the expansion strip to the circumferential outer wall of the adjusting nut in the radial direction, and each expansion strip is provided with a second inclined surface at both ends, and the second inclined surfaces at both ends of each expansion strip are matched with the first inclined surfaces of the corresponding adjusting nuts; each strip tile is arranged on the outside of each expansion strip one by one, and the elastic sleeve is arranged around each expansion strip and each strip tile.

[0011] Each strip tile is provided with a plurality of first threaded holes uniformly distributed in the length direction, the elastic sleeve is provided with a through hole corresponding to each first threaded hole, each expansion strip is provided with a second threaded hole corresponding to each first threaded hole, and a plurality of connecting screws pass through the corresponding first threaded hole, the through hole and the second threaded hole from outside to inside in sequence.

[0012] In some embodiments, the two ends of the rotating shaft are respectively provided with a limiting end cover threadedly matched with the rotating shaft, and the two limiting end covers are respectively located on the sides away from each other of the two adjusting nuts.

[0013] In some embodiments, the end of the rotating shaft away from the magnetic resistance device is connected with a rotating handle capable of driving the rotating shaft to rotate synchronously.

[0014] In some embodiments, the rotating shaft mounting seat is provided with a rotating shaft mounting hole, the resistance device rotating shaft of the magnetic resistance device is rotatably mounted in the rotating shaft mounting hole through a bearing, and the resistance device rotating shaft of the magnetic resistance device is provided with a mounting blind hole with an internal thread at the end close to the rotating shaft, the end of the rotating shaft close to the magnetic resistance device is provided with an external thread, and the rotating shaft is screwed in the mounting blind hole.

[0015] The second aspect of the application relates to the mounting structure of the above fan beam plate release cloth unwinding control tool, further comprising a mold and a mold mounting platform, the mold is fixedly mounted on the mold mounting platform through a mold support, and the release cloth feeding port of the mold is located on the side of the mounting bracket away from the hand expanding shaft.

[0016] The mounting structure of the above fan beam plate release cloth unwinding control tool has all the advantages of the fan beam plate release cloth unwinding control tool, and the release cloth feeding port of the mold and the hand expanding shaft are respectively located on the two sides of the mounting bracket, which is reasonable and convenient for workers to operate. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 FIG. 1 is a structural schematic view of a fan beam plate release cloth unwinding control tool;

[0018] Figure 2 FIG. 2 is a structural schematic view of a rotating shaft mounting seat and an unwinding control mechanism;

[0019] Figure 3 FIG. 3 is a top view of the fan beam plate release cloth unwinding control tool; Figure 2

[0020] Figure 4 FIG. 4 is an A-A sectional view of the fan beam plate release cloth unwinding control tool; Figure 3

[0021] Figure 5 FIG. 5 is a schematic view of the mounting structure of the fan beam plate release cloth unwinding control tool. DETAILED DESCRIPTION

[0022] The application will be further described below in combination with embodiments and drawings.

[0023] Embodiment 1:

[0024] As Figure 1 ​​As shown, a wind turbine main beam plate demolding and unwinding control fixture mainly consists of an installation frame 1, a linear guide slide module 2, a module support 3, and an unwinding control mechanism.

[0025] like Figures 1 to 5 As shown, the mounting frame 1 adopts a gantry structure, which is simple, stable and reliable, while occupying little space and providing ample space for easy operation by workers.

[0026] The module bracket 3 has an "L" shaped structure, including a horizontal mounting plate 3a and a vertical connecting plate 3b connected to the bottom surface of the horizontal mounting plate 3a. The vertical connecting plate 3b is fixedly installed on the mounting frame 1. Specifically, the vertical connecting plate 3b is fixedly installed on one of the columns 1a of the mounting frame 1. The horizontal mounting plate 3a and the vertical connecting plate 3b are connected by a diagonal brace 3c that is perpendicular to both of them. The width of the diagonal brace 3c gradually increases from bottom to top. The module bracket 3 has a simple and reliable structure, and the diagonal brace 3c improves the structural stability of the module bracket 3.

[0027] The linear guide slide module 2 is mounted on a horizontal mounting plate 3a. Specifically, the linear guide slide module 2 includes a horizontally extending slide rail 2a and a slide table 2b slidably mounted on the slide rail 2a. The slide rail 2a is mounted on the horizontal mounting plate 3a, and its extension direction is parallel to the extension direction of the crossbeam 1b of the mounting frame 1. The linear guide slide module 2 can be electrically or manually controlled. In this embodiment, the linear guide slide module 2 is manually controlled, which is simple in structure and low in cost.

[0028] like Figures 2 to 4 As shown, a rotating shaft mounting base 13 is fixedly installed on the slide 2b of the linear guide slide module 2. The rotating shaft mounting base 13 has a rotating shaft mounting hole, the extension direction of which is parallel to the extension direction of the slide rail 2a. The unwinding control mechanism includes a magnetic resistance device 4 and a hand-operated expansion shaft 5. The magnetic resistance device 4 is fixedly installed on one side of the rotating shaft mounting base 13, and the resistance device shaft 4a of the magnetic resistance device 4 is rotatably mounted on the rotating shaft mounting base 13. A controller 6 electrically connected to the magnetic resistance device 4 is also provided on the mounting frame 1. The controller 6 and the module bracket 3 are mounted on the same longitudinal beam of the mounting frame 1 for easy operation and arrangement.

[0029] The hand expansion shaft 5 is located on the other side of the rotating shaft mounting seat 13, and the extension direction of the hand expansion shaft 5 is parallel to the extension direction of the sliding rail 2a. The rotating shaft 5a of the hand expansion shaft 5 is coaxially connected with the resistance shaft 4a of the magnetic resistance device 4 and rotates synchronously. The damping size of the magnetic resistance device 4 can be adjusted by the controller 6, so as to control the damping size when the hand expansion shaft 5 rotates, and adjust the tension of the release cloth roll B mounted on the hand expansion shaft 5 during unwinding. The hand expansion shaft 5 comprises a rotating shaft 5a, an expansion assembly, an elastic sleeve 5b and a plurality of strip tiles 5c which are coaxially arranged in the radial direction from inside to outside in sequence. Both ends of the rotating shaft 5a are threaded segments 5a1 with external threads, and the thread directions of the two threaded segments 5a1 are opposite. The end of the rotating shaft 5a close to the rotating shaft mounting seat 13 is reduced in diameter to form a connecting segment 5a2 with the resistance shaft 4a. One end of the connecting segment 5a2 is connected with the threaded segment 5a1, and the other end has external threads and is screwed with the resistance shaft 4a. The rotating shaft 5a is integrally formed, and has high overall structural strength. In the embodiment, the resistance shaft 4a of the magnetic resistance device 4 is rotatably mounted in the rotating shaft mounting hole through a bearing, and the end of the resistance shaft 4a of the magnetic resistance device 4 close to the rotating shaft 5a is provided with a mounting blind hole with internal threads. The connecting segment 5a2 of the rotating shaft 5a is screwed in the mounting blind hole. The resistance shaft 4a and the rotating shaft 5a are connected by screwing, which is stable and reliable, and is convenient for installation and disassembly. The expansion assembly comprises two adjusting nuts 5d which form screw-nut motion pairs with the corresponding threaded segments 5a1 and a plurality of expansion strips 5e arranged between the two adjusting nuts 5d. Each expansion strip 5e is uniformly distributed around the rotating shaft 5a. The two adjusting nuts 5d are respectively provided with first inclined surfaces 5d1 which are uniformly distributed in the circumferential direction. Each first inclined surface 5d1 extends from the end face of the corresponding adjusting nut 5d close to the expansion strip 5e to the circumferential outer wall of the adjusting nut 5d in the radial direction. Each expansion strip 5e is provided with a second inclined surface 5e1 at both ends. The second inclined surfaces 5e1 at both ends of each expansion strip 5e are respectively matched with the first inclined surfaces 5d1 of the corresponding adjusting nuts 5d. Each strip tile 5c is arranged on the outside of each expansion strip 5e. The elastic sleeve 5b is arranged between each expansion strip 5e and each strip tile 5c in a ring shape, and the both ends of the elastic sleeve 5b extend to the circumferential outside of the two adjusting nuts 5d. The elastic sleeve 5b makes each expansion strip 5e always have a tendency to move radially inward. Each strip tile 5c is provided with a plurality of first threaded holes which are uniformly distributed in the length direction. The elastic sleeve 5b is provided with through holes corresponding to the first threaded holes. Each expansion strip 5e is provided with second threaded holes corresponding to the first threaded holes. A plurality of connecting screws 5f pass through the corresponding first threaded holes, through holes and second threaded holes from outside to inside in sequence. The both ends of the rotating shaft 5a are respectively provided with limiting end covers 5g which are screwed with the rotating shaft 5a. The two limiting end covers 5g are respectively located on the sides of the two adjusting nuts 5d away from each other.The end of the rotating shaft 5a away from the magnetic resistance device 4 is connected with a rotating handle 5h capable of driving synchronous rotation. By rotating the rotating handle 5h, the two adjusting nuts 5d can be moved close to or away from each other. When the two adjusting nuts 5d are moved close to each other, the two ends of each expansion strip 5e are matched with the first inclined surface 5d1 of the corresponding adjusting nut 5d, so that each expansion strip 5e slides outward along the radial direction to drive each strip-shaped tile 5c to move outward along the radial direction, and the hand expansion shaft 5 is expanded. When the two adjusting nuts 5d are moved away from each other, each expansion strip 5e slides inward along the radial direction under the elastic force of the elastic sleeve 5b, thereby driving each strip-shaped tile 5c to move inward along the radial direction, and the hand expansion shaft 5 is tightened. The variable diameter function of the hand expansion shaft 5 makes the installation of the release cloth roll more convenient, and can effectively prevent the release cloth roll from deviating during unwinding.

[0030] Embodiment 2:

[0031] An installation structure of the above-mentioned fan beam plate release cloth unwinding control tool, comprising the above-mentioned fan beam plate release cloth unwinding control tool, a mold 10 and a mold installation platform 11, the two ends of the mold 10 are cup-shaped and fixedly installed on the mold installation platform 11 through a mold support 12, and the release cloth feeding port of the mold 10 is located on the side of the mounting frame 1 away from the hand expansion shaft 5. The release cloth feeding port of the mold 10 and the hand expansion shaft 5 are located on the two sides of the mounting frame 1 respectively, which is reasonable and convenient for workers to operate. By adjusting the position of the sliding table 2b on the sliding rail 2a, the position of the hand expansion shaft 5 can be adjusted, so that the position of the release cloth roll B can be adjusted during unwinding, which is convenient and flexible to use.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present application, and those skilled in the art can make various similar representations under the inspiration of the present application without deviating from the purpose and claims of the present application. Such changes fall within the scope of the present application.

Claims

1. A fan girder plate stripping cloth unwinding control tool, comprising a mounting frame, characterized in that: The mounting frame is provided with a linear guide rail sliding table module, which is installed on the mounting frame through a module support, the sliding table of the linear guide rail sliding table module is provided with a rotating shaft mounting seat, the rotating shaft mounting seat is provided with a unwinding control mechanism, the unwinding control mechanism comprises a magnetic resistance device and a hand expanding shaft capable of changing diameter, the magnetic resistance device is fixedly installed on one side of the rotating shaft mounting seat, the resistance device rotating shaft of the magnetic resistance device is rotatably arranged on the rotating shaft mounting seat, the hand expanding shaft is located on the other side of the rotating shaft mounting seat, the rotating shaft of the hand expanding shaft is coaxially connected with the resistance device rotating shaft of the magnetic resistance device and rotates synchronously, the sliding rail of the linear guide rail sliding table module and the hand expanding shaft extend in parallel along the horizontal direction, and the mounting frame is further provided with a controller electrically connected with the magnetic resistance device, which is used for controlling the damping size of the magnetic resistance device.

2. The fan beam plate stripping cloth unwinding control tool according to claim 1, characterized in that: The mounting frame is a gantry structure, and the module support is fixedly installed on one of the vertical columns of the mounting frame.

3. The fan beam plate stripping cloth unwinding control tool according to claim 1 or 2, characterized in that: The module support is in an "L" shape structure, comprising a horizontal mounting plate and a vertical connecting plate connected with the bottom surface of the horizontal mounting plate, the vertical connecting plate is fixedly installed on the mounting frame, and the horizontal mounting plate and the vertical connecting plate are connected with a diagonal brace perpendicular to each other, the width of the diagonal brace gradually widens from bottom to top, and the linear guide rail sliding table module is installed on the horizontal mounting plate.

4. The fan beam plate stripping cloth unwinding control tool of claim 1, wherein: The hand expanding shaft comprises the rotating shaft, the expanding assembly, the elastic sleeve and a plurality of strip tiles arranged coaxially in the radial direction from inside to outside in sequence, both ends of the rotating shaft are threaded segments with external threads, and the threads of the two threaded segments are opposite in rotation direction; the expanding assembly comprises two adjusting nuts forming screw nut pairs with the corresponding threaded segments and a plurality of expanding strips arranged between the two adjusting nuts, each expanding strip is uniformly distributed around the rotating shaft in parallel, and each adjusting nut is provided with a first inclined surface uniformly distributed in the circumferential direction on the side close to the other adjusting nut; each first inclined surface extends obliquely from the end surface of the corresponding adjusting nut close to the expanding strip to the circumferential outer wall of the adjusting nut in the radial direction; each expanding strip is provided with a second inclined surface at both ends, and the second inclined surfaces at both ends of each expanding strip are matched with the first inclined surfaces of the corresponding adjusting nuts; each strip tile is arranged on the outside of each expanding strip in one-to-one correspondence, and the elastic sleeve is arranged between each expanding strip and each strip tile in a surrounding manner. Each strip tile is provided with a plurality of first threaded holes uniformly distributed in the length direction, the elastic sleeve is provided with a through hole corresponding to each first threaded hole, and each expanding strip is provided with a second threaded hole corresponding to each first threaded hole, and a plurality of connecting screws pass through the corresponding first threaded hole, the through hole and the second threaded hole in sequence from the outside to the inside.

5. The fan beam plate stripping cloth unwinding control tool of claim 4, wherein: The rotating shaft is provided with a limiting end cover threadedly connected with the rotating shaft at both ends, and the two limiting end covers are located on the sides away from the two adjusting nuts.

6. The fan beam plate stripping cloth unwinding control tool of claim 4, wherein: The end of the rotating shaft away from the magnetic resistance device is connected with a rotating handle capable of driving the rotating shaft to rotate synchronously.

7. The fan beam plate stripping cloth unwinding control tool of claim 1, wherein: The rotating shaft mounting seat has a rotating shaft mounting hole, the rotating shaft of the magnetic resistance device is rotatably mounted in the rotating shaft mounting hole through a bearing, and a mounting blind hole with an internal thread is arranged at one end of the rotating shaft close to the rotating shaft.

8. The mounting structure of the fan beam plate stripping cloth pay-off control tooling according to any one of claims 1-7, characterized in that: The mold is fixedly installed on the mold mounting platform through a mold support, and a feeding port of the demolding cloth of the mold is located on the side of the mounting frame away from the hand expansion shaft.