Passenger car air duct structure
The air duct fixing method, which combines welding and riveting, solves the problems of body damage and structural instability caused by welding in existing technologies, and achieves stable installation of the air duct structure. It is suitable for carbon fiber and aluminum alloy bodies and simplifies the design and processing.
Patent Information
- Application Number
- CN202520224452.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing bus air duct fixing methods are prone to causing body damage or structural instability when welded to carbon fiber or aluminum alloy bodies, and the welding is difficult and cannot meet the needs of different body materials.
The air duct structure is fixed by a combination of welding and riveting through the hanger components and the hanger base, avoiding direct welding to the air duct angle iron. The hanger base is riveted to the vehicle body, and the distance is adjusted by the movable air duct fixing bracket.
It achieves a firm fixation of the air duct structure, protects the integrity of the vehicle body structure, is suitable for vehicle bodies of different materials, reduces the risk of damage to the vehicle body from welding, and simplifies the design and processing difficulty.
Smart Images

Figure CN223672218U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of passenger car built-in, concretely relates to a passenger car air duct structure. BACKGROUND
[0002] The setting mode of the passenger car air duct in the prior art is to fix the passenger car air duct by welding the air duct hanger on the air duct angle iron, which can ensure the firmness and reliability of the air duct of the passenger car, but has strict requirements on the material of the air duct, which is limited to the side wall frame of iron or steel.
[0003] When the air duct hanger is welded on the carbon fiber vehicle body, the high temperature generated by welding can cause the surface of the carbon fiber vehicle body to be oxidized and ablated. Although the water spraying method is usually used to reduce the temperature, the damage to the vehicle body cannot be completely avoided. In addition, the lower profile of the air duct is fixed by riveting on the other side of the air duct angle iron, and the high temperature of welding can cause oxidation, cracking or even loosening of the riveting point, resulting in insecure riveting. Although the position of the riveting port can be changed (such as increasing the spacing), the strength of the riveting fixation may still be insufficient, causing the lower profile of the air duct to shake or even fall off. When the air duct hanger is welded on the aluminum alloy vehicle body, the welding difficulty between aluminum alloy and iron or steel material is high, and the high temperature generated by welding can even damage the structural integrity of the aluminum vehicle body.
[0004] The air duct hanger in the prior art also has a bolt connection mode to be directly fixed on the vehicle body roof, but in order to ensure the firm fixation of the air duct hanger, the corresponding connection port or fixing support needs to be increased, which will increase the design and processing difficulty of the frame. UTILITY MODEL CONTENTS
[0005] The passenger car air duct structure provided by the utility model is fixed on the passenger car body by the welding and riveting combination mode, which avoids the damage to the vehicle body caused by the traditional welding fixation mode, and can also ensure the firm fixation of the air duct structure.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a passenger car air duct structure, comprising an air duct upper profile, an air duct hanging plate and an air duct lower profile, one end of the air duct upper profile is fixed on the passenger car roof, the other end is connected to the air duct hanging plate, the air duct hanging plate is connected with one end of the air duct lower profile, the other end of the air duct lower profile is riveted to the passenger car body to form the air duct structure; the middle part of the air duct lower profile is connected with one end of a hanger member, the other end of the hanger member is connected to the passenger car body to fix and adjust the air duct structure through the hanger member; the other end of the hanger member is fixed by welding a hanger base and riveting the hanger base on the passenger car body.
[0007] Preferably, the cross section of the hanger member is L-shaped structure.
[0008] Preferably, the middle part of the air duct lower section is connected to the hanger member through an air duct fixing support.
[0009] Preferably, the air duct fixing support and the hanger member are connected through a movable connection to adjust the distance between the connection position of the air duct fixing support and the hanger member and the air duct lower section, and the distance between the air duct lower section and the hanger member is changed by changing the connection position of the air duct fixing support and the hanger member.
[0010] Preferably, the air duct fixing support and the middle part of the air duct lower section are detachably connected.
[0011] Preferably, the air duct fixing support and the hanger member are connected through a bolt connection.
[0012] Preferably, the air duct lower section is connected to the passenger car body through riveting to an air duct angle iron fixed to the passenger car body.
[0013] Preferably, the air duct hanging plate is provided with an air duct hanging plate connecting port at one end connected to the air duct upper section, and the air duct upper section is connected to the air duct hanging plate through a clamping mode.
[0014] The passenger car air duct structure provided by the utility model has the following beneficial effects: the air duct hanger of the passenger car air duct structure is welded to the base, and the base is riveted to the vehicle body. The installation and fixing mode of the combination of welding and riveting avoids the loosening and strength reduction of the riveting points caused by direct welding to the air duct angle iron, and protects the structural integrity of the carbon fiber vehicle body and the aluminum alloy vehicle body. The form of increasing the hanger base is convenient and firm to install, and is also applicable to conventional skeleton structures, aluminum alloy vehicle bodies and carbon fiber vehicle bodies, and has universality. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as a limitation to the scope. For the first skilled in the art, other related drawings can also be obtained from the drawings without creative labor.
[0016] Figure 1 It is a structural schematic view of the utility model.
[0017] Figure 2 It is a schematic view of the air duct base of the utility model.
[0018] In the figure: 1 - upper profile of air duct; 2 - air duct hanging plate connecting port; 3 - passenger car roof; 4 - passenger car body; 5 - air duct base; 6 - hanger component; 7 - air duct angle iron; 8 - rivet connecting piece; 9 - lower profile of air duct; 10 - air duct fixing support; 11 - air duct hanging plate; 12 - fixed riveting hole. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by the first person skilled in the art without making creative efforts fall within the scope of protection of the present application. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by the first person skilled in the art without making creative efforts fall within the scope of protection of the present application.
[0020] EMBODIMENT
[0021] The following is only a preferred embodiment of the present application, and the protection scope of the present application is not limited to the following embodiments. Any technical scheme falling within the idea of the present application falls within the protection scope of the present application.
[0022] Reference is made to the accompanying drawings Figures 1-2 The present application provides a passenger car air duct structure, which comprises an upper profile of air duct 1, an air duct hanging plate 11 and a lower profile of air duct 9. One end of the upper profile of air duct 1 is fixed to a passenger car roof 3, and the other end is connected to the air duct hanging plate 11. The air duct hanging plate 11 is connected to one end of the lower profile of air duct 9. The other end of the lower profile of air duct 9 is riveted to a passenger car body 4, thereby forming the air duct structure. The middle part of the lower profile of air duct 9 is connected to one end of a hanger component 6. The other end of the hanger component 6 is connected to the passenger car body 4, thereby fixing and adjusting the air duct structure through the hanger component 6. The other end of the hanger component 6 is fixed by being welded to a hanger base 5, and the hanger base 5 is riveted to the passenger car body 4.
[0023] Reference is made to the accompanying drawings Figure 1The middle part of the air duct lower section 9 is connected to the hanger member through an air duct fixing support 10. The air duct fixing support 10 is detachably connected to the middle part of the air duct lower section 9. The air duct fixing support 10 and the hanger member 6 are movably connected to adjust the distance between the connecting position of the air duct fixing support 10 and the hanger member 6 and the air duct lower section 9. The distance between the air duct lower section 9 and the hanger member 6 is adjusted by changing the connecting position of the air duct fixing support 10 and the hanger member 6. The distance between the air duct lower section 9 and the hanger member 6 is adjusted by changing the connecting position of the air duct fixing support 10 and the hanger member 6. The movable connection is specifically provided that the air duct fixing support 10 and the hanger member 6 are both provided with long strip-shaped holes, and the two long strip-shaped holes are movably connected by a bolt passing through the two long strip-shaped holes. The two long strip-shaped holes are provided with different positions for the bolt to pass through to facilitate length adjustment.
[0024] The drawings attached to the specification Figure 2 The cross section of the hanger member is L-shaped structure. The long strip-shaped hole is located in one side of the L-shaped structure. The cross section of the hanger member 6 is L-shaped structure to enhance its stability and prevent it from deforming when the air duct lower section 9 is lifted. The air duct base 5 is provided with multiple riveting holes on the four peripheral edges and the middle part to ensure that the vehicle body can be firmly connected without deforming.
[0025] The above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and it cannot limit the protection scope of the present application. Any equivalent changes or modifications made in accordance with the spirit and essence of the present application shall be covered within the protection scope of the present application.
Claims
1. A bus duct structure, characterized by comprising: The air duct structure comprises an air duct upper profile, an air duct hanging plate and an air duct lower profile, one end of the air duct upper profile is fixed to a roof of a passenger car, the other end of the air duct upper profile is connected to the air duct hanging plate, the air duct hanging plate is connected to one end of the air duct lower profile, the other end of the air duct lower profile is riveted to a body of the passenger car, thereby forming the air duct structure; a middle part of the air duct lower profile is connected to one end of a hanger member, the other end of the hanger member is connected to the body of the passenger car, thereby fixing and adjusting the air duct structure through the hanger member; the other end of the hanger member is fixed by welding to a hanger base, and the hanger base is riveted to the body of the passenger car.
2. The bus duct structure according to claim 1, wherein The hanger member has an L-shaped cross section.
3. The bus duct structure according to claim 1, wherein The middle part of the air duct lower profile is connected to the hanger member through an air duct fixing support.
4. The bus duct structure according to claim 3, wherein The air duct fixing support and the hanger member are connected through a movable connection, thereby adjusting the distance between the connection position of the air duct fixing support and the hanger member and the air duct lower profile, and changing the distance between the air duct lower profile and the hanger member by changing the connection position of the air duct fixing support and the hanger member.
5. The bus duct structure according to claim 4, wherein The air duct fixing support and the hanger member are connected through a bolt.
6. The bus duct structure according to claim 4, wherein The air duct fixing support and the middle part of the air duct lower profile are detachably connected.
7. The bus duct structure of claim 1, wherein The air duct lower profile is connected to the body of the passenger car by being riveted to an air duct angle iron fixed to the body of the passenger car.
8. The bus duct structure of claim 1, wherein One end of the air duct hanging plate connected to the air duct upper profile is provided with an air duct hanging plate connecting port, and the air duct upper profile is connected to the air duct hanging plate by being clamped into the air duct hanging plate connecting port.