Front cabin structure and vehicle
By using reinforcing components to connect the side beams and longitudinal beams in the front compartment structure of new energy vehicles, and by using thermal expansion tubes and aluminum profiles, the collision safety and weight reduction issues caused by the increased weight of the battery pack in new energy vehicles have been solved. This has resulted in higher connection strength and bending strength, and simplified assembly and maintenance.
Patent Information
- Application Number
- CN202423091311.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-13
AI Technical Summary
New energy vehicles have increased vehicle weight due to battery packs, resulting in greater impact during collisions. Their weight also affects range, and existing body designs cannot simultaneously achieve lightweighting and sufficient strength to cope with collision safety.
The side beams and longitudinal beams are fixedly connected in the forward cabin structure by reinforcements. An integrally molded thermal expansion tube design is adopted, and an open-top mounting cavity is set in the reinforcement. Fasteners and sleeves are used to enhance the connection stability. Aluminum profile reinforcements are used to reduce weight. At the same time, transition arcs and multi-point fastenings are introduced into the structure to distribute stress.
It improves the safety of the front compartment structure in offset collisions, prevents the side beams from detaching from the longitudinal beams, achieves a lightweight design, enhances connection strength and bending strength, reduces welding stress concentration, and simplifies the assembly and maintenance process.
Smart Images

Figure CN223672594U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vehicle technical field especially is related to a front compartment structure and vehicle. BACKGROUND
[0002] In prior art, due to the existence of battery pack, the curb weight of new energy vehicle is often four or five hundred kilograms higher than that of fuel vehicle, obviously the greater the mass, the greater the impact in collision, and the increased dead weight also affects the vehicle endurance. Under the condition of increasing the curb weight and improving the safety requirement, higher design requirement is put forward to the vehicle body design. It not only requires extreme lightweight to improve the endurance mileage, but also needs sufficient strength to cope with the collision safety. Therefore, the new energy vehicle, especially the pure electric high endurance vehicle, is more urgent in the demand for vehicle body safety and lightweight. SUMMARY
[0003] The utility model discloses at least solve one of the prior art technical problems. To this end, the utility model provides a front compartment structure, the side beam and the longitudinal beam in the front compartment structure are fixedly connected through the reinforcing part, the connection strength of the side beam and the longitudinal beam can be improved, the front end of the side beam can also be prevented from being separated from the longitudinal beam when being impacted, and therefore the safety of the front compartment structure offset collision can be improved.
[0004] The utility model further provides a vehicle.
[0005] According to the front compartment structure of the utility model first aspect embodiment, include: longitudinal beam, the reinforcing part is connected to the outer wall of the longitudinal beam, the side beam, the front end of the side beam is connected to the reinforcing part, the side beam extends from its front end to the upper rear, and the side beam is an integrally formed thermal expansion pipe.
[0006] Therefore, the side beam and the longitudinal beam in the front compartment structure are fixedly connected through the reinforcing part, the connection strength of the side beam and the longitudinal beam can be improved, the front end of the side beam can also be prevented from being separated from the longitudinal beam when being impacted, and therefore the safety of the front compartment structure offset collision can be improved.
[0007] According to some embodiments of the utility model, the reinforcing part is formed with an open-top mounting cavity, and the front end of the side beam extends into the mounting cavity.
[0008] According to some embodiments of the utility model, the front compartment structure further includes: a first fastener, the first fastener is arranged through the longitudinal beam, the reinforcing part and the front end of the side beam to connect the longitudinal beam, the reinforcing part and the side beam.
[0009] According to some embodiments of the utility model, the front cabin structure further includes: a first sleeve, the first sleeve is arranged at the front end of the side beam, the outer end of the first sleeve protrudes from the outer wall of the side beam and is provided with a flange part, and the first fastener is arranged through the first sleeve.
[0010] According to some embodiments of the utility model, the reinforcing member includes: a reinforcing body, the mounting cavity is formed in the reinforcing body; and a side support rib, the side support rib is connected to the rear wall of the reinforcing body and is inclinedly close to the longitudinal beam in the front-to-back direction.
[0011] According to some embodiments of the utility model, the reinforcing member further includes: a connecting rib, the connecting rib is connected between the rear wall of the reinforcing body and the side support rib, and the reinforcing body, the side support rib and the connecting rib form a cavity with a triangular cross section;
[0012] A second fastener, the second fastener is arranged through the connecting rib and the longitudinal beam to connect the connecting rib and the longitudinal beam.
[0013] According to some embodiments of the utility model, the reinforcing member is an integral aluminum profile.
[0014] According to some embodiments of the utility model, the side beam includes: a front beam section, the front beam section is connected to the reinforcing member; a middle beam section; and a rear beam section, the middle beam section is connected between the front beam section and the rear beam section, and the middle beam section is arranged in a circular arc relative to the front beam section and the rear beam section in the vertical and horizontal directions.
[0015] According to some embodiments of the utility model, a first transition circular arc for vertical transition is formed between the front beam section and the middle beam section; and / or
[0016] A second transition circular arc for horizontal transition is formed between the front beam section and the middle beam section; and / or
[0017] A third transition circular arc for vertical transition is formed between the middle beam section and the rear beam section; and / or
[0018] A fourth transition circular arc for horizontal transition is formed between the middle beam section and the rear beam section.
[0019] According to some embodiments of the utility model, the front cabin structure further includes: a front cabin framework assembly connected to the rear end of the longitudinal beam; a third fastener penetrating the front cabin framework assembly and the middle beam segment to connect the front cabin framework assembly and the middle beam segment; and / or a fourth fastener penetrating the front cabin framework assembly and the middle beam segment to connect the front cabin framework assembly and the middle beam segment, the third fastener and the second fastener penetrating different side walls of the middle beam segment.
[0020] According to some embodiments of the utility model, the front cabin structure further includes: a second sleeve, the front cabin framework assembly is provided with a mounting boss on the inner side of the middle beam segment, the second sleeve is arranged on the middle beam segment, the inner end of the second sleeve protrudes inwardly from the inner wall of the middle beam segment and abuts against the mounting boss, the outer end of the second sleeve protrudes outwardly from the outer wall of the middle beam segment, and the fourth fastener penetrates the second sleeve.
[0021] According to some embodiments of the utility model, the third fastener is a plurality of third fasteners, and the plurality of third fasteners are arranged at intervals in the length extension direction of the middle beam segment; and / or
[0022] The fourth fastener is a plurality of fourth fasteners, and the plurality of fourth fasteners are arranged at intervals in the length extension direction of the middle beam segment, and the central axes of at least two fourth fasteners are parallel to the horizontal plane and have an included angle with the projection of the central axes on the horizontal plane in the length extension direction of the middle beam segment.
[0023] According to some embodiments of the utility model, the front cabin structure further includes: a cover plate arranged on the front cabin framework assembly and forming a passage with the front cabin framework assembly, and the middle beam segment penetrates the passage.
[0024] According to some embodiments of the utility model, the front cabin structure further includes: a fifth fastener penetrating the inner side of the cover plate and the front cabin framework assembly to connect the cover plate and the front cabin framework assembly; and a sixth fastener penetrating the outer side of the cover plate and the front cabin framework assembly to connect the cover plate and the front cabin framework assembly; wherein the middle part of the cover plate is arranged upwardly relative to the inner side and the outer side to form the passage with the front cabin framework assembly, and the middle part of the cover plate is welded to the middle beam segment.
[0025] According to some embodiments of the utility model, the front cabin framework assembly is provided with a shock absorber mounting portion and a first force transmission rib, and the first force transmission rib is connected between the fifth fastener and the shock absorber mounting portion.
[0026] According to some embodiments of the utility model, the fifth fastener is multiple, multiple fifth fasteners are arranged at intervals along the length extension direction of the cover plate, the first force transmission rib is multiple, multiple first force transmission ribs are arranged radially on the outside of the shock absorber mounting portion and correspond to multiple fifth fasteners one by one.
[0027] According to some embodiments of the utility model, the front compartment framework assembly is provided with a second force transmission rib, and the second force transmission rib is arranged to intersect at least one first force transmission rib.
[0028] According to some embodiments of the utility model, the front compartment structure further comprises: a front compartment framework assembly connected to the rear end of the longitudinal beam; and a front compartment lower cross beam, the end of which is connected to the connection between the longitudinal beam and the front compartment framework assembly.
[0029] According to some embodiments of the utility model, the front compartment framework assembly is provided with a shock absorber mounting portion, and the front compartment structure further comprises: a front compartment stabilizer bar, the end of which is connected to the inner side of the shock absorber mounting portion, and the front compartment stabilizer bar is located behind the front compartment lower cross beam; a front wall; and a wheel cover support rod, the front end of which is connected to the inner side of the shock absorber mounting portion, and the rear end of the wheel cover support rod is connected to the front wall, and the rear ends of the wheel cover support rods on the transverse two sides are arranged at intervals on the front wall.
[0030] According to some embodiments of the utility model, the front compartment structure further comprises: a front anti-collision beam; and an energy absorption box, the front end of which is connected to the front anti-collision beam, the width of the energy absorption box is greater than the width of the longitudinal beam, and the rear end of the energy absorption box is connected to the longitudinal beam and the reinforcing member respectively.
[0031] The vehicle according to the second aspect embodiment of the utility model comprises the above front compartment structure.
[0032] Additional aspects and advantages of the utility model will be in part apparent and in part pointed out hereinafter in the description. BRIEF DESCRIPTION OF DRAWINGS
[0033] The above and / or additional aspects and advantages of the utility model will become apparent and more readily appreciated from the following description of the embodiments, with reference to the following drawings, in which:
[0034] Figure 1 It is a structure schematic view of the front compartment structure according to the utility model embodiments;
[0035] Figure 2 It is a structure schematic view of the side beam and the reinforcing member separation according to the utility model embodiments;
[0036] Figure 3 is Figure 1 a cross-sectional view of A-A in FIG. 1;
[0037] Figure 4 is Figure 1 a cross-sectional view of B-B in FIG. 1;
[0038] Figure 5 is Figure 1 a cross-sectional view of C-C in FIG. 1;
[0039] Figure 6 is a structure schematic view of the fourth fastener penetrating the second sleeve according to an embodiment of the present utility model;
[0040] Figure 7 is a structure schematic view of the cover plate and the front cabin framework assembly connection according to an embodiment of the present utility model;
[0041] Figure 8 is Figure 7 a cross-sectional view of D-D in FIG. 1;
[0042] Figure 9 is a structure schematic view of the seventh fastener penetrating the rear beam section according to an embodiment of the present utility model;
[0043] Figure 10 is Figure 9 a cross-sectional view of E-E in FIG. 1;
[0044] Figure 11 is a structure schematic view of the side beam containing the second transition arc according to an embodiment of the present utility model;
[0045] Figure 12 is a structure schematic view of the front cabin structure containing the front cabin lower cross beam and the front cabin stabilizer according to an embodiment of the present utility model;
[0046] Figure 13 is Figure 12 an enlarged view of the area F.
[0047] Reference signs:
[0048] 100, front cabin structure;
[0049] 10, longitudinal beam;
[0050] 20, reinforcing member; 21, mounting cavity; 22, first fastener; 23, first sleeve; 231, flange part; 24, reinforcing main body; 25, side support rib; 26, connecting rib; 27, second fastener;
[0051] 30, side beam; 31, front beam section; 32, middle beam section; 33, rear beam section;
[0052] 40, first transition arc; 41, second transition arc; 42, third transition arc; 43, fourth transition arc;
[0053] 50, front compartment framework assembly; 501, mounting boss; 51, third fastener; 52, fourth fastener;
[0054] 60, second sleeve;
[0055] 70, cover plate; 71, fifth fastener; 72, sixth fastener;
[0056] 80, shock absorber mounting portion; 81, first force transmission rib; 82, second force transmission rib;
[0057] 90, front compartment lower cross beam; 91, front compartment stabilizer bar; 92, front wall; 93, wheel cover stay;
[0058] 94, front anti-collision beam; 95, energy absorption box; 96, seventh fastener. DETAILED DESCRIPTION
[0059] The embodiments of the present application are described in detail below, and the embodiments described with reference to the accompanying drawings are exemplary, and the embodiments of the present application are described in detail below.
[0060] The embodiments of the present application are described in detail below, and the embodiments described with reference to the accompanying drawings are exemplary, and the embodiments of the present application are described in detail below. Figures 1-13 The front compartment structure 100 according to the embodiments of the present application is described below.
[0061] Referring to Figure 1 and Figure 2 The front compartment structure 100 of the first aspect of the present application includes a longitudinal beam 10, a reinforcing member 20, and a side beam 30. The reinforcing member 20 is connected to the outer wall of the longitudinal beam 10, and the front end of the side beam 30 is connected to the reinforcing member 20. The side beam 30 extends from its front end towards the upper rear. The side beam 30 is an integrally formed thermal expansion tube.
[0062] Specifically, the side beam 30 in the front compartment structure 100 is fixedly connected to the longitudinal beam 10 through the reinforcing member 20, which can improve the connection strength of the side beam 30 and the longitudinal beam 10, thereby improving the safety of the front compartment structure 100 in the offset collision condition when responding to the front collision.
[0063] The reinforcing member 20 is connected to the outer wall of the longitudinal beam 10, which can provide support for the reinforcing member 20 and fix the reinforcing member 20, thereby preventing the reinforcing member 20 from shifting. The front end of the side beam 30 is connected to the reinforcing member 20, which can improve the connection strength of the front end of the side beam 30 and the reinforcing member 20, and also prevent the front end of the side beam 30 from being separated from the longitudinal beam 10 when subjected to a collision.
[0064] Moreover, the side beam 30 is formed as an integrally-molded thermal expansion tube, and the side beam 30 is formed as a thermal expansion tube with a closed cross section, so that the strength is high, and the barrier can be effectively supported when a collision occurs, thereby preventing intrusion. The side beam 30 extends from the front end thereof toward the upper rear, and when a force is applied, the force applied to the side beam 30 can be transmitted toward the upper rear, thereby playing a role in attenuating the external force.
[0065] Moreover, the side beam 30 is formed as an integrally-molded thermal expansion tube, so that the problem of tearing of a weld point when a collision occurs can be prevented, the directness of force transmission when a collision occurs can be ensured, and the problem of stress concentration due to multi-plate tailor welding can be avoided.
[0066] Thus, the side beam 30 and the longitudinal beam 10 in the front compartment structure 100 are fixedly connected by the reinforcement 20, so that the connection strength of the side beam 30 and the longitudinal beam 10 can be improved, and the front end of the side beam 30 can be prevented from being separated from the longitudinal beam 10 when a collision occurs, thereby improving the safety of the front compartment structure 100 in a crash.
[0067] According to some embodiments of the present application, as shown in Figure 2 The front end of the side beam 30 extends into the mounting cavity 21.
[0068] The front end of the side beam 30 extending into the mounting cavity 21 can increase the energy absorption capacity when a collision occurs, and the mounting cavity 21 can serve as an energy absorption cavity, thereby effectively absorbing the impact force of the front end of the side beam 30.
[0069] Moreover, compared with the conventional welding method of the side beam 30 and the longitudinal beam 10, the design of the mounting cavity 21 with the open top can make the side beam 30 more easily inserted and fixed in place, can reduce the complex assembly steps, and can facilitate subsequent maintenance. In addition, the mounting cavity 21 with the open top formed in the reinforcement 20 can effectively reduce the weight, thereby achieving lightweight design.
[0070] According to some embodiments of the present application, as shown in Figure 2 The front compartment structure 100 further includes a first fastener 22, and the first fastener 22 is arranged to pass through the longitudinal beam 10, the reinforcement 20, and the front end of the side beam 30, thereby connecting the longitudinal beam 10, the reinforcement 20, and the front end of the side beam 30.
[0071] The first fastener 22 can be a bolt, and the first fastener 22 can be arranged to pass through the reinforcement 20, the front end of the side beam 30, and the longitudinal beam 10 in sequence, so that the reinforcement 20, the front end of the side beam 30, and the longitudinal beam 10 can be more stably and firmly connected.
[0072] According to some embodiments of the present application, as shown in Figure 2and Figure 3 As shown in the drawings, the front cabin structure 100 further comprises: a first sleeve 23, the first sleeve 23 is arranged at the front end of the side beam 30, the outer end of the first sleeve 23 protrudes from the outer wall of the side beam 30, and the outer end of the first sleeve 23 is provided with a flange part 231, and the first fastener 22 is arranged through the first sleeve 23.
[0073] The outer end of the first sleeve 23 protrudes from the outer wall of the side beam 30, which facilitates the arrangement of the first fastener 22, and the outer end of the first sleeve 23 is provided with a flange part 231, which can enhance the pull-out force of the first fastener 22 and the first sleeve 23, and can avoid the pull-out risk caused by the weld failure.
[0074] According to some embodiments of the present application, as shown in the drawings, Figure 2 As shown in the drawings, the reinforcing member 20 comprises: a reinforcing body 24 and a side support rib 25, the reinforcing body 24 is formed with a mounting cavity 21, and the side support rib 25 is connected to the rear wall of the reinforcing body 24 and inclinedly approaches the longitudinal beam 10 in the front-to-back direction.
[0075] The reinforcing body 24 is formed with a plurality of mounting cavities 21, which not only facilitates the insertion of the front end of the side beam 30, but also forms an energy absorption cavity, thereby further absorbing the impact force of the front end of the side beam 30 and further improving the strength of the reinforcing member 20.
[0076] Further, the side support rib 25 is inclinedly close to the longitudinal beam 10 in the front-to-back direction, which can further improve the strength between the reinforcing body 24 and the longitudinal beam 10, and can provide support to the reinforcing body 24 by the longitudinal beam 10. At the same time, the side support rib 25 can play a role in collision force transmission, for example, the force received by the front end of the side beam 30 can be transmitted to the longitudinal beam 10 through the side support rib 25, and can also play a role in protecting the side beam 30.
[0077] According to some embodiments of the present application, as shown in the drawings, Figure 2 and Figure 3 As shown in the drawings, the reinforcing member 20 further comprises: a connecting rib 26 and a second fastener 27, the connecting rib 26 is connected between the rear wall of the reinforcing body 24 and the side support rib 25, a cavity with a triangular cross section is formed between the reinforcing body 24, the side support rib 25 and the connecting rib 26, and the second fastener 27 is arranged through the connecting rib 26 and the longitudinal beam 10, thereby connecting the connecting rib 26 and the longitudinal beam 10.
[0078] Further, the longitudinal beam 10 is provided with a nut plate, the second fastener 27 can be a bolt, the second fastener 27 is arranged through the longitudinal beam 10, the nut plate and the nut in sequence and is screwed, thereby further stabilizing and firmly connecting the connecting rib 26 and the longitudinal beam 10.
[0079] The connecting rib 26 is connected between the rear wall of the reinforcing body 24 and the side support rib 25, which can increase the strength between the reinforcing body 24 and the side support rib 25. The reinforcing body 24, the side support rib 25 and the connecting rib 26 form a cavity with a triangular cross section, so that a triangular stable structure can be formed, which can prevent the reinforcing member 20 from being deflected and can also avoid the premature failure of the side beam 30.
[0080] According to some embodiments of the present application, the reinforcing member 20 is an aluminum profile formed in one piece.
[0081] Compared with traditional steel, the aluminum profile can greatly reduce the weight under the condition of providing the same strength, so that the lightweight design of the reinforcing member 20 can be realized.
[0082] According to some embodiments of the present application, as shown in Figure 1 The side beam 30 includes a front beam segment 31, a middle beam segment 32 and a rear beam segment 33, the front beam segment 31 is connected to the reinforcing member 20, the middle beam segment 32 is connected between the front beam segment 31 and the rear beam segment 33, and the middle beam segment 32 is arranged in a circular arc relative to the front beam segment 31 and the rear beam segment 33 in the vertical and horizontal directions.
[0083] The middle beam segment 32 is arranged in a circular arc relative to the front beam segment 31 and the rear beam segment 33 in the vertical and horizontal directions, which on the one hand is to make the side beam 30 smoothly transition in the vertical direction and avoid stress concentration, and on the other hand is to make the center point of the circular arc located at the shock absorber mounting portion 80, so that the first force transmission rib 81 radiating to the shock absorber mounting portion 80 can be facilitated.
[0084] The middle beam segment 32 is arranged in a circular arc relative to the front beam segment 31 and the rear beam segment 33 in the vertical and horizontal directions, the vertical direction is the up-down direction of the vehicle, the horizontal direction is the left-right direction of the vehicle, that is, the width direction of the vehicle, so that the stress can be better dispersed, thereby improving the bending strength of the side beam 30.
[0085] In addition, the front beam segment 31, the middle beam segment 32 and the rear beam segment 33 can be provided with a rectangular cross section with different circumferences, which can avoid increasing the adapter bracket, resulting in complex structure and weight increase. For example, the middle beam segment 32 is easily stressed, and the cross section of the middle beam segment 32 can be larger than that of the front beam segment 31 and the rear beam segment 33, so that the bending strength of the side beam 30 can be improved.
[0086] According to some embodiments of the present application, as shown in Figure 1 A first transition circular arc 40 for vertical transition is formed between the front beam segment 31 and the middle beam segment 32.
[0087] The first transition arc 40 is formed between the front beam segment 31 and the middle beam segment 32 for vertical transition, so that the vertical stress of the front beam segment 31 and the middle beam segment 32 can be effectively absorbed and dispersed, thereby avoiding the stress concentration of the front beam segment 31 and the middle beam segment 32 in the vertical direction.
[0088] Further, the second transition arc 41 is formed between the front beam segment 31 and the middle beam segment 32 for horizontal transition, so that the horizontal stress of the front beam segment 31 and the middle beam segment 32 can be effectively absorbed and dispersed, thereby avoiding the stress concentration of the front beam segment 31 and the middle beam segment 32 in the horizontal direction.
[0089] Further, the third transition arc 42 is formed between the middle beam segment 32 and the rear beam segment 33 for vertical transition, so that the vertical stress of the middle beam segment 32 and the rear beam segment 33 can be effectively absorbed and dispersed, thereby avoiding the stress concentration of the middle beam segment 32 and the rear beam segment 33 in the vertical direction.
[0090] Further, the fourth transition arc 43 is formed between the middle beam segment 32 and the rear beam segment 33 for horizontal transition, so that the horizontal stress of the middle beam segment 32 and the rear beam segment 33 can be effectively absorbed and dispersed, thereby avoiding the stress concentration of the middle beam segment 32 and the rear beam segment 33 in the horizontal direction.
[0091] According to some embodiments of the present application, as shown in Figure 6 The front compartment structure 100 further comprises a front compartment framework assembly 50, a third fastener 51 and a fourth fastener 52. The front compartment framework assembly 50 is connected to the rear end of the longitudinal beam 10. The third fastener 51 is arranged through the front compartment framework assembly 50 and the middle beam segment 32, so as to connect the front compartment framework assembly 50 and the middle beam segment 32.
[0092] The third fastener 51 is arranged along the up-down direction of the vehicle, and the third fastener 51 is arranged through the front compartment framework assembly 50 and the middle beam segment 32, so as to prevent the front compartment framework assembly 50 and the middle beam segment 32 from loosening in the up-down direction of the vehicle, and to make the connection of the front compartment framework assembly 50 and the middle beam segment 32 more stable and firm.
[0093] Alternatively, the fourth fastener 52 can be arranged through the front compartment framework assembly 50 and the middle beam segment 32 along the width direction of the vehicle, so as to further make the connection of the front compartment framework assembly 50 and the middle beam segment 32 in the width direction of the vehicle more stable and firm.
[0094] Further, the third fastener 51 and the second fastener 27 are arranged to pass through different side walls of the middle beam segment 32, so that the force can be dispersed and local stress concentration can be avoided, thereby making the middle beam segment 32 more stable when bearing external load or impact.
[0095] According to some embodiments of the present application, as shown in Figure 5 and Figure 6 The front cabin structure 100 further comprises: a second sleeve 60, the front cabin framework assembly 50 is provided with a mounting boss 501 on the inner side of the middle beam segment 32, the second sleeve 60 is arranged on the middle beam segment 32, the inner end of the second sleeve 60 protrudes inwardly from the inner wall of the middle beam segment 32, and the inner end of the second sleeve 60 abuts against the mounting boss 501, the outer end of the second sleeve 60 protrudes outwardly from the outer wall of the middle beam segment 32, and the fourth fastener 52 passes through the second sleeve 60.
[0096] The mounting boss 501 is arranged, a threaded hole is formed in the mounting boss 501, the fourth fastener 52 can be conveniently arranged to pass through, and the strength of the connection position of the fourth fastener 52 and the mounting boss 501 can be improved. Moreover, the inner end of the second sleeve 60 protrudes inwardly from the inner wall of the middle beam segment 32, the inner end of the second sleeve 60 can be connected and matched with the mounting boss 501, thereby avoiding displacement of the second sleeve 60 and the mounting boss 501 under stress.
[0097] Further, the outer end of the second sleeve 60 protrudes outwardly from the outer wall of the middle beam segment 32, so that the fourth fastener 52 can be conveniently arranged to pass through, the mounting precision can be improved, the outer end of the second sleeve 60 can be more closely matched with the fourth fastener 52, and the outer end of the second sleeve 60 can be more stably and firmly connected with the fourth fastener 52.
[0098] Further, the outer end and the inner end of the second sleeve 60 are protrudingly arranged, for example, the outer end of the second sleeve 60 can protrude by 5 mm, the welding position of the second sleeve 60 can be adjusted along the axial direction of the second sleeve 60 while ensuring welding, thereby ensuring the fitting precision of the second sleeve 60 and the mounting boss 501.
[0099] Moreover, the fourth fastener 52 passes through the second sleeve 60, so that the longitudinal deformation of the middle beam segment 32 can be resisted, the longitudinal direction being the front-rear direction of the vehicle.
[0100] According to some embodiments of the present application, as shown in Figure 6 The third fastener 51 is a plurality of third fasteners 51, and the plurality of third fasteners 51 are arranged at intervals in the length extension direction of the middle beam segment 32. In this way, the stability of the connection of the front cabin framework assembly 50 and the middle beam segment 32 can be further improved.
[0101] Further, the fourth fasteners 52 are provided in plurality, and the plurality of fourth fasteners 52 are arranged at intervals in the length extension direction of the middle beam segment 32, for example, the middle beam segment 32 can be provided with a plurality of second sleeves 60, and correspondingly, the fourth fasteners 52 are also provided in plurality, and the plurality of fourth fasteners 52 are arranged in one-to-one correspondence with the plurality of second sleeves 60, in this way, the strength of the middle beam segment 32 can be further improved, so as to further resist the longitudinal deformation of the middle beam segment 32.
[0102] Further, the lower surface of the middle beam segment 32 and the front compartment framework assembly 50 are bonded by glue, so as to improve the connection strength of the middle beam segment 32 and the front compartment framework assembly 50.
[0103] Further, along the length extension direction of the middle beam segment 32, the central axes of the at least two fourth fasteners 52 are parallel to the horizontal plane, and the projections of the at least two fourth fasteners 52 on the horizontal plane have an included angle, in this way, the at least two fourth fasteners 52 can provide better mechanical support in different directions, and such a layout helps to disperse the force from various directions, so as to ensure that the automobile has good stability during collision.
[0104] According to some embodiments of the utility model, as shown in Figure 7 The front compartment structure 100 further comprises a cover plate 70, the cover plate 70 is arranged on the front compartment framework assembly 50, and the cover plate 70 and the front compartment framework assembly 50 form a passage, and the middle beam segment 32 passes through the passage.
[0105] The middle beam segment 32 passes through the passage, so that the cover plate 70 and the front compartment framework assembly 50 can wrap the middle beam segment 32, so as to increase the strength of the middle beam segment 32, and when the middle beam segment 32 is subjected to collision, the arrangement of the cover plate 70 can also prevent the middle beam segment 32 from being separated from the front compartment framework assembly 50.
[0106] According to some embodiments of the utility model, as shown in Figure 7 The front compartment structure 100 further comprises a fifth fastener 71 and a sixth fastener 72, the fifth fastener 71 passes through the inner side of the cover plate 70 and the front compartment framework assembly 50, so as to connect the cover plate 70 and the front compartment framework assembly 50, in this way, the inner side of the cover plate 70 and the front compartment framework assembly 50 can be more stably and firmly connected in the vertical direction, that is, the up-down direction of the vehicle.
[0107] Furthermore, the sixth fastener 72 passes through the outer side of the cover plate 70 and the forward cabin frame assembly 50, thereby connecting the cover plate 70 and the forward cabin frame assembly 50. This makes the vertical connection between the outer side of the cover plate 70 and the forward cabin frame assembly 50 more stable and secure. The middle portion of the cover plate 70 protrudes upwards relative to the inner and outer sides, forming a channel with the forward cabin frame assembly 50 and increasing the strength of the middle portion of the cover plate 70. Moreover, the middle portion of the cover plate 70 is welded to the center beam section 32, further strengthening the connection between the middle portion of the cover plate 70 and the center beam section 32.
[0108] Furthermore, the middle side of the cover plate 70 can be welded to the side beam 30, thereby making the connection between the middle side of the cover plate 70 and the side beam 30 more stable and firm.
[0109] Furthermore, such as Figure 9 and Figure 10 As shown, the seventh fastener 96 passes through the rear beam section 33 and the front cabin frame assembly 50, which makes the connection between the rear beam section 33 and the front cabin frame assembly 50 more stable and secure.
[0110] According to some embodiments of this utility model, such as Figure 12 As shown, the front cabin frame assembly 50 is provided with a shock absorber mounting part 80 and a first force transmission rib 81, and the first force transmission rib 81 is connected between the fifth fastener 71 and the shock absorber mounting part 80.
[0111] The fifth fastener 71 is located at the connection between the cover plate 70 and the front cabin frame assembly 50. This allows the force at the connection between the cover plate 70 and the front cabin frame assembly 50 to be transmitted to the shock absorber mounting part 80 through the first force transmission rib 81, and then transmitted to the front cabin stabilizer bar 91 and wheel arch support rod 93 through the shock absorber mounting part 80, thereby reducing the force on the front cabin structure 100.
[0112] According to specific embodiments of this utility model, such as Figure 13 As shown, there are multiple fifth fasteners 71, which are spaced apart along the length of the cover plate 70. There are multiple first force transmission ribs 81, which are radially arranged on the outside of the shock absorber mounting part 80, and each of the multiple first force transmission ribs 81 corresponds to one of the multiple fifth fasteners 71.
[0113] The plurality of fifth fasteners 71 can disperse the bending stress of the cover plate 70 and the front compartment framework assembly 50 in the up-down direction of the vehicle, so that the connection failure of the cover plate 70 and the front compartment framework assembly 50 can be avoided. Moreover, the first force transmission rib 81 is in plurality, the plurality of first force transmission ribs 81 form a triangle with each other, can provide support force for the front compartment framework assembly 50 in the lateral direction of the vehicle, that is, the width direction of the vehicle, and can increase the strength and stability between the fifth fastener 71 and the shock absorber mounting portion 80, and the stress at the plurality of fifth fasteners 71 can be transmitted to the shock absorber mounting portion 80 through the plurality of first force transmission ribs 81, so that the force transmission efficiency to the shock absorber mounting portion 80 can be improved.
[0114] According to some embodiments of the present application, as shown in Figure 13 The front compartment framework assembly 50 is provided with a second force transmission rib 82, and the second force transmission rib 82 is arranged to intersect at least one first force transmission rib 81.
[0115] The second force transmission rib 82 intersects the first force transmission rib 81 at the position of the first fifth fastener 71 close to the front end of the side beam 30, so that support force can be provided for the front compartment framework assembly 50 in the longitudinal direction of the vehicle, that is, the front-rear direction of the vehicle, and the stress at the cover plate 70 can be transmitted and attenuated through the second force transmission rib 82, so that the stress of the front compartment structure 100 can be further reduced.
[0116] According to some embodiments of the present application, as shown in Figure 12 The front compartment structure 100 further comprises a front compartment framework assembly 50 and a front compartment lower cross beam 90, and the front compartment framework assembly 50 is connected to the rear end of the longitudinal beam 10, so that the strength between the front compartment framework assembly 50 and the rear end of the longitudinal beam 10 can be increased.
[0117] In addition, the end of the front compartment lower cross beam 90 is connected to the connection position of the longitudinal beam 10 and the front compartment framework assembly 50, so that the front compartment lower cross beam 90 can ensure the stability of the connection position of the longitudinal beam 10 and the front compartment framework assembly 50, and also plays a supporting role, so that the longitudinal beam 10 does not deflect, and the stress can be transmitted to both sides in the width direction of the vehicle.
[0118] According to some embodiments of the present application, as shown in Figure 12 The front compartment framework assembly 50 is provided with a shock absorber mounting portion 80, and the front compartment structure 100 further comprises a front compartment stabilizer 91, a front wall 92 and a wheel cover support rod 93, the end of the front compartment stabilizer 91 is connected to the inner side of the shock absorber mounting portion 80, the front compartment stabilizer 91 is located behind the front compartment lower cross beam 90, and the front compartment stabilizer 91 is arranged close to the shock absorber mounting portion 80, so that support force can be provided for the position of the shock absorber mounting portion 80, so that the deformation of the shock absorber mounting portion 80 to the central axis in the width direction of the vehicle can be prevented.
[0119] Further, the front end of the wheelhouse support rod 93 is connected to the inner side of the shock absorber mounting portion 80, and the rear end of the wheelhouse support rod 93 is connected to the front apron 92, so that the force between the shock absorber mounting portion 80 and the front apron 92 can be transmitted according to the wheelhouse support rod 93.
[0120] The rear ends of the wheelhouse support rods 93 on the two sides in the transverse direction, that is, the width direction of the vehicle, are arranged on the front apron 92, so that the force of the wheelhouse support rods 93 on the two sides in the transverse direction can be transmitted through the front apron 92, thereby achieving the transmission of the force on the two sides in the width direction of the vehicle.
[0121] In this way, sufficient support force can be further provided, so that the front compartment structure 100 can be prevented from deforming toward the central axis in the width direction of the vehicle, and the front compartment structure 100 can be pushed away from the obstacle when a collision occurs.
[0122] According to some embodiments of the present application, as shown in Figure 12 The front compartment structure 100 further comprises a front anti-collision beam 94 and an energy absorption box 95, the front end of the energy absorption box 95 is connected to the front anti-collision beam 94, the width of the energy absorption box 95 is greater than the width of the longitudinal beam 10, and the rear end of the energy absorption box 95 is connected to the longitudinal beam 10 and the reinforcing member 20, respectively.
[0123] The longitudinal beams 10 on the two sides are in the shape of an eight, and the included angle between the longitudinal beam 10 and the central axis in the width direction of the vehicle can be set to 3.5°. When the front anti-collision beam 94 is subjected to force, the front anti-collision beam 94 can transmit the force to the energy absorption box 95 for absorption. The width of the energy absorption box 95 is greater than the width of the longitudinal beam 10, so that the contact area of the energy absorption box 95 with the longitudinal beam 10 and the obstacle can be increased, and the force can be reduced. Moreover, the rear end of the energy absorption box 95 is connected to the longitudinal beam 10 and the reinforcing member 20, respectively, so that the force of the energy absorption box 95 can be transmitted to the two sides in the width direction of the vehicle through the longitudinal beam 10 and the reinforcing member 20, thereby reducing the impact on the A-pillar.
[0124] The vehicle according to the second aspect of the present application comprises the front compartment structure 100 of the above embodiments.
[0125] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0126] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily mean the same embodiment or example.
[0127] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.
Claims
1. A front compartment structure, characterized by, Comprising: a longitudinal beam (10); a reinforcing member (20) connected to an outer wall of the longitudinal beam (10); a side beam (30) having a front end connected to the reinforcing member (20), the side beam (30) extending upward and rearward from the front end thereof, the side beam (30) being a one-piece thermal expansion tube.
2. The nose compartment structure of claim 1, wherein The reinforcing member (20) has a mounting cavity (21) formed therein, the front end of the side beam (30) extending into the mounting cavity (21).
3. The nose compartment structure of claim 2, wherein Further comprising: a first fastener (22) penetrating the longitudinal beam (10), the reinforcing member (20) and the front end of the side beam (30) to connect the longitudinal beam (10), the reinforcing member (20) and the side beam (30).
4. The nose compartment structure of claim 3, wherein Further comprising: a first sleeve (23) provided at the front end of the side beam (30), an outer end of the first sleeve (23) protruding from an outer wall of the side beam (30) and provided with a flange portion (231), the first fastener (22) penetrating the first sleeve (23).
5. The nose compartment structure of claim 2, wherein The reinforcing member (20) comprises: a reinforcing body (24) having the mounting cavity (21) formed therein; a side support rib (25) connected to a rear wall of the reinforcing body (24) and inclinedly approaching the longitudinal beam (10) in a front-to-rear direction.
6. The nose compartment structure of claim 5, wherein The reinforcing member (20) further comprises: a connecting rib (26) connected between the rear wall of the reinforcing body (24) and the side support rib (25), the reinforcing body (24), the side support rib (25) and the connecting rib (26) forming a cavity with a triangular cross section therebetween; a second fastener (27) penetrating the connecting rib (26) and the longitudinal beam (10) to connect the connecting rib (26) and the longitudinal beam (10).
7. The nose compartment structure of claim 1, wherein The reinforcing member (20) is a one-piece aluminum profile.
8. The nose compartment structure of claim 6, wherein The side beam (30) comprises: a front beam segment (31) connected to the reinforcing member (20); a middle beam segment (32); a rear beam segment (33) connected between the front beam segment (31) and the middle beam segment (32), the middle beam segment (32) being arranged in a circular arc relative to the front beam segment (31) and the rear beam segment (33) in a vertical direction and a horizontal direction.
9. The nose compartment structure of claim 8, wherein a first transition circular arc (40) for vertical transition is formed between the front beam segment (31) and the middle beam segment (32); and / or a second transition circular arc (41) for horizontal transition is formed between the front beam segment (31) and the middle beam segment (32); and / or a third transition circular arc (42) for vertical transition is formed between the middle beam segment (32) and the rear beam segment (33); and / or a fourth transition circular arc (43) for horizontal transition is formed between the middle beam segment (32) and the rear beam segment (33).
10. The forebay structure of claim 8, wherein, Further comprising: A front compartment framework assembly (50) is connected to the rear end of the longitudinal beam (10); A third fastener (51) is provided through the front compartment framework assembly (50) and the middle beam segment (32) to connect the front compartment framework assembly (50) and the middle beam segment (32); and / or A fourth fastener (52) is provided through the front compartment framework assembly (50) and the middle beam segment (32) to connect the front compartment framework assembly (50) and the middle beam segment (32), and the third fastener (51) and the second fastener (27) are provided through different side walls of the middle beam segment (32).
11. The forebay structure of claim 10, wherein, Further comprising: A second sleeve (60) is provided on the inner side of the middle beam segment (32), and the front compartment framework assembly (50) is provided with a mounting boss (501), the second sleeve (60) is provided on the middle beam segment (32), the inner end of the second sleeve (60) protrudes inwardly from the inner wall of the middle beam segment (32) and abuts against the mounting boss (501), and the outer end of the second sleeve (60) protrudes outwardly from the outer wall of the middle beam segment (32), and the fourth fastener (52) is provided through the second sleeve (60).
12. The forebay structure of claim 10, wherein, The third fastener (51) is provided in multiple, and the multiple third fasteners (51) are provided at intervals in the length extension direction of the middle beam segment (32); and / or The fourth fastener (52) is provided in multiple, and the multiple fourth fasteners (52) are provided at intervals in the length extension direction of the middle beam segment (32), and the central axes of at least two fourth fasteners (52) are parallel to the horizontal plane and have an included angle in the projection on the horizontal plane in the length extension direction of the middle beam segment (32).
13. The forebay structure of claim 10, wherein, Further comprising: A cover plate (70) is provided on the front compartment framework assembly (50) and forms a passage with the front compartment framework assembly (50), and the middle beam segment (32) is provided through the passage.
14. The forebay structure of claim 13, wherein, Further comprising: A fifth fastener (71) is provided through the inner side of the cover plate (70) and the front compartment framework assembly (50) to connect the cover plate (70) and the front compartment framework assembly (50); A sixth fastener (72) is provided through the outer side of the cover plate (70) and the front compartment framework assembly (50) to connect the cover plate (70) and the front compartment framework assembly (50); The middle part of the cover plate (70) is provided upwardly relative to the inner side and the outer side to form the passage with the front compartment framework assembly (50), and the middle part of the cover plate (70) is welded to the middle beam segment (32).
15. The forebay structure of claim 14, wherein, The front compartment framework assembly (50) is provided with a shock absorber mounting portion (80) and a first force transmission rib (81), and the first force transmission rib (81) is connected between the fifth fastener (71) and the shock absorber mounting portion (80).
16. The forebay structure of claim 15, wherein, The fifth fasteners (71) are multiple, multiple fifth fasteners (71) are arranged along the length direction of the cover plate (70), the first force transmission rib (81) is multiple, multiple first force transmission rib (81) is arranged radially on the outside of the shock absorber mounting portion (80) and corresponds to multiple fifth fasteners (71).
17. The forebay structure of claim 15, wherein, The front compartment framework assembly (50) is provided with a second force transmission rib (82), which is arranged intersecting at least one first force transmission rib (81).
18. The nose compartment structure of claim 1, wherein, Also includes: The front compartment framework assembly (50) is connected to the rear end of the longitudinal beam (10); The end of the front compartment lower cross beam (90) is connected to the connection between the longitudinal beam (10) and the front compartment framework assembly (50).
19. The forebay structure of claim 18, wherein, The front compartment framework assembly (50) is provided with a shock absorber mounting portion (80), and the front compartment structure further comprises: The front compartment stabilizer (91) is connected to the inner side of the shock absorber mounting portion (80), and the front compartment stabilizer (91) is located behind the front compartment lower cross beam (90); Front wall (92); The front end of the wheel cover support rod (93) is connected to the inner side of the shock absorber mounting portion (80), and the rear end of the wheel cover support rod (93) is connected to the front wall (92). The rear ends of the wheel cover support rods (93) on the transverse two sides are arranged at intervals on the front wall (92).
20. The nose compartment structure of claim 1, wherein, Also includes: Front anti-collision beam (94); Energy absorption box (95), the front end of the energy absorption box (95) is connected to the front anti-collision beam (94), the width of the energy absorption box (95) is greater than the width of the longitudinal beam (10), and the rear end of the energy absorption box (95) is connected with the longitudinal beam (10) and the reinforcing member (20) respectively.
21. A vehicle characterized by comprising: Including: The front compartment structure of any one of claims 1-20. The front compartment structure of any one of claims 1-20.