Rapid packing device for transformer iron core

By designing a rapid packaging device for transformer cores, a support rotation component and a flipping component are used to wrap the core with film in all directions. This solves the problem that the top and bottom surfaces of the core cannot be wrapped in the existing technology, and realizes rapid, all-round protective film wrapping of the core to avoid damage during transportation.

CN223672884UActive Publication Date: 2025-12-16HU NAN GUO CHUANG ELECTRICPOWER CO LTD
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Patent Information

Application Number
CN202423215149.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-16
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing wrapping machines cannot wrap the top and bottom surfaces of transformer cores with protective film, resulting in a complicated packaging process and an inability to isolate the core from the outside environment.

Method used

A rapid packaging device for transformer cores was designed, including a workbench, a support and rotation assembly, a flipping assembly, and a wrapping assembly. The support and rotation assembly performs the first wrapping on the four sides of the core, and the flipping assembly flips the core to perform a second wrapping on the unwrapped top and bottom surfaces, ensuring that all sides are wrapped with protective film.

Benefits of technology

It enables rapid, all-around protective film wrapping of transformer cores, avoiding damage during transportation and simplifying the packaging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick packing device for transformer cores, which comprises a workbench, a packing box, a packing box and a packing box, and is characterized in that a special-shaped groove is formed in the workbench; the number of the supporting and rotating assemblies is two, the supporting and rotating assemblies are installed and connected to the workbench, each supporting and rotating assembly comprises a rotating disc, each rotating disc is rotationally connected into the corresponding special-shaped groove, and a conveying piece is arranged at the top of each rotating disc; the overturning assembly is located between the two supporting and rotating assemblies and used for loading and overturning the workpieces; the two supporting and rotating assemblies are arranged on the workbench, the supporting and rotating assemblies used for overturning the transformer iron core are arranged between the two supporting and rotating assemblies, the supporting and rotating assembly at the front end is used for wrapping the four transverse side faces of the battery cell with protective films, and after wrapping is completed, the transformer battery cell is overturned through the overturning assembly; and the battery cell is overturned, so that the supporting and rotating assembly at the rear end can wrap the top surface and the bottom surface of the battery cell which does not participate in wrapping.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to transformer core packing technical field, concretely relates to a transformer core fast packing device. BACKGROUND

[0002] In the transfer of transformer core, the core must be protected from dust, moisture, rain, snow, salt mist and other influences, the existing film winding machine can only wind the four sides of the stacked core, and cannot wrap the upper top surface and the lower bottom surface of the core with protective film, so the core needs to be wrapped twice, resulting in a complex transformer core packing process and the inability to isolate the core from the outside. INNOVATION CONTENT

[0003] In order to solve the above problems existing in the prior art, the utility model aims at providing a transformer core fast packing device.

[0004] The utility model adopts the technical scheme, which comprises:

[0005] A workbench is provided with a special-shaped groove;

[0006] Two support rotating assemblies are installed and connected on the workbench, and the support rotating assembly comprises a rotating disc, the rotating disc is rotationally connected in the special-shaped groove, and the rotating disc is provided with a conveying part on the top;

[0007] A turnover assembly is located between the two support rotating assemblies, and is used for loading workpieces and turning them over;

[0008] A film winding assembly is located on one side of the support rotating assembly, and is used for winding the workpieces on the support rotating assembly.

[0009] As a preferred embodiment of the utility model, the support rotating assembly further comprises:

[0010] A positioning disc is fixedly connected with the bottom surface of the workbench;

[0011] A support frame is fixedly connected with the upper end surface of the positioning disc, the support frame is provided with a support rod, and one end of the support rod is fixedly connected with the support frame;

[0012] One end of the support rod away from the positioning disc is rotationally provided with a pulley.

[0013] As a preferred embodiment of the utility model, the support rod is provided with a plurality of support rods, and the plurality of support rods are distributed along the circumferential array of the positioning disc.

[0014] As a preferred embodiment of the utility model, the positioning disc is provided with:

[0015] A driving motor is fixedly connected to the upper end surface of the positioning disc.

[0016] A driving gear is drivingly connected to the output end of the driving motor.

[0017] As a preferred embodiment of the utility model, the rotating disc is provided with:

[0018] A transmission gear is fixedly connected to the rotating disc and drivingly engaged with the driving gear.

[0019] A sliding groove is located at the lower end surface of the rotating disc and is adapted to the pulley.

[0020] The conveying member is fixedly connected to the upper end surface of the rotating disc and is used for conveying the workpiece thereon.

[0021] As a preferred embodiment of the utility model, the conveying member and the two sides of the supporting rotating assembly are connected with limiting strips.

[0022] As a preferred embodiment of the utility model, the turnover assembly comprises:

[0023] A turnover motor is fixedly connected to the upper end surface of the workbench.

[0024] An L-shaped plate is drivingly connected in the special-shaped groove, and the two ends of the L-shaped plate are respectively connected to the two conveying members.

[0025] A turnover shaft is drivingly connected to one end of the turnover motor and rotatably connected to the other end of the workbench, and the L-shaped plate is fixedly connected to the turnover shaft.

[0026] As a preferred embodiment of the utility model, the film winding assembly comprises:

[0027] A mounting column is formed with a sliding groove.

[0028] A film winding machine is slidingly connected to the mounting column through the sliding groove.

[0029] A lead screw motor is fixedly connected to the mounting column and is used for driving the film winding machine to slide up and down along the sliding groove.

[0030] The utility model has the advantages of:

[0031] The utility model discloses a kind of transformer core quick packing device, by being provided with two support rotating components on workbench, and be provided with the support rotating component for transformer core turnover between two support rotating components, wherein, the support rotating component of front end is used to the wrapping of protective film to the four lateral surfaces of battery core transversely, after wrapping is completed, by turnover component to transformer battery core is turned over, realize the turnover of battery core, so that the support rotating component of rear end can be wrapped to the top surface and bottom surface of battery core not participating in wrapping, by the mutual cooperation between two support rotating components, turnover component and film winding component, it is realized to the packing of every lateral surface of battery core quickly, so that it is isolated with outside, to prevent damage in transportation. BRIEF DESCRIPTION OF DRAWINGS

[0032] The utility model will be further explained in detail in combination with drawing and specific implementation method.

[0033] Figure 1 It is the structure schematic diagram of the utility model;

[0034] Figure 2 It is the structure schematic diagram of support rotating component of the utility model;

[0035] Figure 3 It is the local structure schematic diagram of support rotating component of the utility model;

[0036] Figure 4 It is the structure schematic diagram of film winding component of the utility model;

[0037] Figure 5 It is the structure schematic diagram of turnover component of the utility model.

[0038] In drawing: 1, workbench;2, support rotating component;3, turnover component;4, film winding component;

[0039] 11, special-shaped groove;12, limit stop;

[0040] 21, positioning disc;22, support frame;23, rotating disc;

[0041] 211, drive motor;212, drive gear;

[0042] 221, support rod;222, pulley;

[0043] 231, transmission gear;232, sliding slot;233, conveying piece;

[0044] 31, turnover motor;32, L plate;33, turnover shaft;

[0045] 41, mounting column;42, film winding machine;43, screw motor. Specific implementation

[0046] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only intended to explain the utility model and not to limit the utility model, that is, the described examples are only a part of the examples of the utility model, but not all the examples. The components of the utility model examples described and shown in the drawings herein can be arranged and designed in various different configurations.

[0047] Therefore, the detailed description of the examples of the utility model provided in the drawings below is not intended to limit the scope of the claimed utility model, but only represents selected examples of the utility model. Based on the examples of the utility model, all other examples obtained by those skilled in the art without creative labor are within the scope of protection of the utility model.

[0048] The specific implementation of the utility model will be described below in combination with Figures 1-5 The specific implementation of the utility model will be described below in combination with

[0049] A workbench 1 is provided with a special-shaped groove 11, and the transformer core is conveyed on the workbench 1 to realize full-automatic and rapid packaging of the transformer core during the conveying process;

[0050] Two support rotating assemblies 2 are installed and connected on the workbench 1, and the support rotating assembly 2 comprises a rotating disc 23, the rotating disc 23 is rotationally connected in the special-shaped groove 11, and the rotating disc 23 is provided with a conveying part 233 on the top; one of the support rotating assemblies 2 first performs first film winding on the four lateral sides of the transformer core, and the support rotating assembly 2 rotates on the special-shaped groove 11 to realize the film winding on the transformer core; the second support rotating assembly 2 is used for second film winding on the overturned transformer core to perform film winding on the upper and lower two sides of the transformer core which cannot participate in the first film winding;

[0051] The overturning assembly 3 is located between the two support rotating assemblies 2 and is used for loading the workpiece and overturning the same, is used for overturning the transformer core after participating in the film winding of the first support rotating assembly 2, so that the second support rotating assembly 2 can perform second film winding on the two sides of the transformer core which do not participate in the film winding, and realizes that each side of the transformer core is wrapped with the protective film to avoid bumping during transportation;

[0052] The film winding assembly 4 is located on one side of the support rotating assembly 2, and is used for winding the film on the workpiece on the support rotating assembly 2. The film winding assembly 4 moves up and down along the height of the transformer core, and uniformly unwinds the protective film. Under the rotation of the support rotating assembly 2, the transformer core on the support rotating assembly 2 is wrapped with multiple layers of protective film.

[0053] Please refer to Figures 1-3 As shown in the figure, the support rotating assembly 2 further comprises:

[0054] The positioning disc 21 is fixedly connected to the bottom surface of the workbench 1. The rotating disc 23 is rotationally connected to the positioning disc 21. The positioning disc 21 serves as a support and positioning platform for the rotating disc 23.

[0055] The support frame 22 is fixedly connected to the upper end surface of the positioning disc 21. The support frame 22 is provided with a support rod 221. One end of the support rod 221 is fixedly connected to the support frame 22. The support rod 221 supports the rotating disc 23 to improve the stability of the rotating disc 23 rotationally connected to the positioning disc 21.

[0056] One end of the support rod 221 away from the positioning disc 21 is rotationally provided with a pulley 222. The pulley 222 is used to reduce the friction of the rotating disc 23 rotating on the support frame 22, and to improve the stability of rotation.

[0057] Please refer to Figures 2-3 As shown in the figure, a plurality of support rods 221 are arranged along the circumference of the positioning disc 21.

[0058] Please refer to Figure 3 As shown in the figure, the positioning disc 21 is provided with:

[0059] The drive motor 211 is fixedly connected to the upper end surface of the positioning disc 21.

[0060] The drive gear 212 is transmissionally connected to the output end of the drive motor 211. The drive motor 211 drives the drive gear 212 to rotate, so as to realize the rotation of the rotating disc 23 on the positioning disc 21.

[0061] Please refer to Figure 3 As shown in the figure, the rotating disc 23 is provided with:

[0062] Transmission gear 231, with the rotating disc 23 fixedly connected, and with the drive gear 212 meshing transmission, transmission gear 231 fixedly connected at the center of the rotating disc 23, transmission gear 231 utilizes the transmission meshing with the drive gear 212, to realize the rotation of the drive motor 211 drive drive gear 212 rotation, drive gear 212 rotation synchronous drive transmission gear 231 and rotating disc 23 rotation on the positioning disc 21, since the rotating disc 23 on the connection bearing transformer core, ultimately realize the transformer core on the workbench 1 rotation, transformer core in the film assembly 4 under the action of the protective film and drive motor 211 transmission to realize the wrapping of multiple layers of protective film, wherein two support rotating assembly 2 working principle is consistent, only for wrapping the side of different transformer core;

[0063] Chute 232, located in the lower end of the rotating disc 23, the chute 232 with the pulley 222, with the pulley 222 and the sliding fit of the chute 232, to reduce the friction between the support frame 22 and the rotating disc 23 rotation connection, at the same time, the stability of the rotating disc 23 rotation on the support frame 22;

[0064] The transmission 233 is fixedly connected to the upper end of the rotating disc 23, the transmission 233 is used for transmitting the workpiece on it, transmission 233 is the existing and conventional technology, with the transmission belt drive roller rotation, make the roller drive transformer core movement, make the transformer core in turn through the support rotating assembly 2 and turnover assembly 3, it should be noted that when the transformer core is in the process of rotation, the transmission 233 stops transmitting the transformer core loaded on it, because the weight of the transformer core is larger, and the transformer core rotates at a low uniform speed under the action of the support rotating assembly 2, therefore, the transformer core on the transmission 233 will not slip.

[0065] Please refer to Figure 1 The transmission 233 and the two sides of the support rotating assembly 2 are connected with the limiting stop strip 12, to offset the transmission direction of the transformer core in the movement process.

[0066] Please refer to Figure 1 、 Figure 4 The turnover assembly 3 comprises:

[0067] Turnover motor 31, the fixed end is fixedly connected with the upper end of the workbench 1;

[0068] L plate 32, transmission connection in the special-shaped groove 11, the two ends of the L plate 32 are respectively connected with two transmission 233;

[0069] The overturning shaft 33 is in transmission connection with the overturning motor 31 at one end and in rotation connection with the workbench 1 at the other end, the L-shaped plate 32 is fixedly connected with the overturning shaft 33, the overturning assembly 3 drives the overturning shaft 33 to rotate, and since the L-shaped plate 32 is fixedly connected with the overturning shaft 33, the rotation of the overturning motor 31 finally drives the L-shaped plate 32 to rotate along the overturning shaft 33, and it is to be explained that, according to the weight of the transformer core and the transmission torque of the overturning motor 31, a lifting and retracting rod can be arranged at one end of the L-shaped plate 32, and the two ends of the lifting and retracting rod are hingedly connected with the L-shaped plate 32 and the workbench 1 respectively, so that the stability of overturning the transformer core by the overturning assembly 3 is improved.

[0070] Please refer to Figure 4 As shown in the figure, the film winding assembly 4 comprises:

[0071] The mounting column 41 is formed with a sliding groove 232;

[0072] The film winding machine 42 is slidingly connected to the mounting column 41 through the sliding groove 232;

[0073] The lead screw motor 43 is fixedly connected to the mounting column 41 and is used to drive the film winding machine 42 to slide up and down along the sliding groove 232, the mounting column 41 provides support for the film winding machine 42 and limits the sliding track of the film winding machine 42 on the mounting column 41, so that the film winding machine 42 slides up and down along the mounting column 41 in height, and the protective film on the transformer core is wrapped.

[0074] Working principle of the utility model:

[0075] The stacked transformer cores are conveyed to the first supporting and rotating assembly 2, conveyed to a suitable position by the conveying piece 233 on the first supporting and rotating assembly 2 and stopped, at this time, the driving motor 211 in the supporting and rotating assembly 2 drives the driving gear 212 to rotate, since the transmission gear 231 fixedly arranged on the rotating disc 23 is in synchronous meshing transmission with the driving gear 212, the rotating disc 23 rotates on the positioning disc 21 under the action of the driving motor 211, the conveying piece 233 is fixedly connected to the overturning assembly 3, therefore, the driving motor 211 finally drives the transformer core to rotate in the special-shaped groove 11, wherein, in the rotating process of the rotating disc 23, the pulley 222 formed at the bottom of the rotating disc 23 is in sliding adaptation with the pulley 222 arranged on the supporting frame 22, the sliding stability of the rotating disc 23 is further improved, and the friction force of the sliding is reduced;

[0076] Before the transformer core rotates, the film wrapping machine 42 on one side of the first supporting rotating assembly 2 unwinds the protective film, wherein the head end of the protective film is adhered to the transformer core by manual operation or a mechanical arm, the film wrapping machine 42 unwinds the protective film at a uniform speed according to the rotating speed of the transformer core, and the film wrapping machine 42 moves up and down along the mounting column 41 under the action of the film wrapping machine 42 to wrap the transformer core from the lateral side, in this process, the stacked transformer cores are fixed as a whole to avoid falling or spreading apart during the turnover;

[0077] After the transformer core is wrapped from the lateral side for the first time, the transformer core is conveyed by the conveying member 233 on the first supporting rotating assembly 2 and is conveyed to the L-shaped plate 32, when the transformer core is completely conveyed to the L-shaped plate 32, the turnover motor 31 drives the turnover shaft 33 to rotate to drive the L-shaped plate 32 to turn over until the transformer core is turned over and the turned-over end is overlapped on the conveying member 233 on the second supporting rotating assembly 2;

[0078] When the transformer core is conveyed to the second conveying member 233, the conveying is stopped after the transformer core is conveyed to a suitable position, the upper and lower sides of the transformer core that are not wrapped in the first wrapping are turned over and are wrapped with the protective film under the action of the second supporting rotating assembly 2 and the film wrapping assembly 4, so that the six sides of the transformer core are wrapped with the protective film;

[0079] After the wrapping is completed, the transformer core is conveyed by the conveying member 233 on the second supporting rotating assembly 2 and is conveyed to the next processing area.

[0080] In the description of the present application, it should be pointed out that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0081] The above content is only an example and description of the structure of the present application, and those skilled in the art can make various modifications or supplements or use similar ways to replace the described specific embodiments, as long as they do not deviate from the structure of the present application or exceed the scope defined by the present application, they should belong to the protection scope of the present application.

Claims

1. A transformer core quick packing device, characterized in that, include: A workbench (1) has an irregularly shaped groove (11) on it; Two supporting rotating components (2) are provided and installed on the worktable (1). The supporting rotating component (2) includes a rotating disk (23), which is rotatably connected in the irregular groove (11). A conveyor (233) is provided on the top of the rotating disk (23). A flipping assembly (3), located between the two supporting rotating assemblies (2), is used to load the workpiece and flip it; The film wrapping assembly (4) is located on one side of the support rotation assembly (2) and is used to wrap the workpiece on the support rotation assembly (2).

2. A transformer core quick packing device according to claim 1, characterized in that, The supporting rotation assembly (2) also includes: The positioning disc (21) is fixedly connected to the bottom surface of the worktable (1); A support frame (22) is fixedly connected to the upper end face of the positioning disc (21). A support rod (221) is provided on the support frame (22), and one end of the support rod (221) is fixedly connected to the support frame (22). The support rod (221) has a pulley (222) rotatably mounted at the end away from the positioning disk (21).

3. A transformer core quick packing device according to claim 2, characterized in that: The support rods (221) are provided in multiples, and the multiple support rods (221) are distributed in a circumferential array along the positioning disk (21).

4. A transformer core quick packing device according to claim 2, characterized in that, The positioning disk (21) is provided with: A drive motor (211) is fixedly connected to the upper end face of the positioning disc (21); The drive gear (212) is connected to the output end of the drive motor (211).

5. A transformer core quick packing device according to claim 4, characterized in that, The rotating disk (23) is provided with: The transmission gear (231) is fixedly connected to the rotating disk (23) and meshes with the drive gear (212) for transmission; A groove (232) is located on the lower end face of the rotating disk (23), and the groove (232) is adapted to the pulley (222); The conveying component (233) is fixedly connected to the upper end face of the rotating disk (23), and the conveying component (233) is used to convey the workpiece on it.

6. A transformer core quick packing device according to claim 5, characterized in that: Limiting bars (12) are connected to both sides of the conveyor (233) and the supporting rotation assembly (2).

7. A transformer core quick packing device according to claim 1, characterized in that, The flipping component (3) includes: The rotating motor (31) has its fixed end fixedly connected to the upper surface of the worktable (1); The L-plate (32) is connected in the irregular groove (11) and its two ends are respectively connected to the two conveying components (233); The rotating shaft (33) is connected at one end to the rotating motor (31) and at the other end to the worktable (1). The L plate (32) is fixedly connected to the rotating shaft (33).

8. A transformer core quick packing device according to claim 1, characterized in that, The wrapping assembly (4) includes: Mounting column (41), on which a groove (232) is formed; The wrapping machine (42) is slidably connected to the mounting post (41) via the groove (232); A lead screw motor (43) is fixedly connected to the mounting column (41) and is used to drive the wrapping machine (42) to slide up and down along the slide groove (232).