Zipper head automatic hanging and loading rack device
By designing an automatic zipper head hanging rack device, the problem of zipper head suspension and positioning was solved by using the cooperation of a robotic arm and a mobile base, achieving fast and accurate zipper head suspension and improving the efficiency and stability of paint baking.
Patent Information
- Application Number
- CN202520030461.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-07
AI Technical Summary
The existing zipper head is difficult to hang and position during the painting process, resulting in slow painting speed and low efficiency.
An automatic zipper head hanging rack device was designed, including a feeding mechanism, a moving base, a feeding mechanism, and a robot. Through the cooperation of the robot and the moving base, the zipper head is automatically suspended and positioned, and is precisely fixed by a clamping cylinder and a clamping hook.
It enables fast and accurate suspension of the paint tube, improves the efficiency and speed of painting, simplifies the operation process, and reduces the failure rate.
Smart Images

Figure CN223673755U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of puller processing technology, specifically relates to a zip head automatic hanging rack device. BACKGROUND
[0002] The puller, also known as the zip head, the puller baking finish is an important process in the puller processing, and the traditional puller baking finish is painted by hand. Since the number of pullers is large and the volume is small, it is difficult to suspend and position, resulting in slow baking finish speed and low efficiency. Therefore, the applicant has developed a full-automatic numerical control puller selection and hanging machine for suspending the puller during baking finish. The full-automatic numerical control puller selection and hanging machine comprises a hanger assembly, a hanger transmission mechanism and a feeding manipulator. The feeding manipulator is used to fix the puller to the hanger assembly, which is a very critical step for fixing the puller. In the feeding manipulator, how to fix the puller is a difficult problem.
[0003] Chinese patent CN209651362U discloses a full-automatic numerical control puller hanging machine with a feeding manipulator, which comprises a support, a feeding assembly, a clamping assembly and a transmission assembly. The feeding assembly comprises a feeding seat fixedly connected to the support, a feeding part fixedly connected to the feeding seat and a pusher arranged on the feeding part. A feeding groove is formed in the feeding seat, and the feeding part is arranged obliquely. A feeding channel is formed in the lower surface of the feeding part, and the end of the feeding channel is connected to the slot of the feeding groove. The position of the pusher corresponds to the position of the slot of the feeding groove. The transmission assembly is arranged on the support. The clamping assembly comprises a clamping seat connected to the transmission assembly, a fixed chuck arranged on the clamping seat and a clamping claw. The clamping assembly is aligned with the feeding groove. The application has high precision requirements for the control of the manipulator, and the puller hanging machine may fail due to inaccurate precision after long-term use. UTILITY MODEL CONTENTS
[0004] In order to make up for the shortcomings of the prior art, the utility model provides a zip head automatic hanging rack device to solve the problem that the existing puller is difficult to suspend and position, resulting in slow baking finish speed and low efficiency.
[0005] The zip head automatic hanging rack device comprises a workbench, and the workbench is provided with:
[0006] A discharging mechanism is connected to the vibration disc to gradually sort and discharge the zips.
[0007] A moving base is matched with the second sliding rail arranged on the workbench to receive the zips pushed out by the discharging mechanism and place the zips on the preloading table of the moving base.
[0008] A feeding mechanism is matched with the first sliding rail arranged on the workbench to hang the zips on the preloading table on the hanger, and the feeding mechanism comprises a manipulator which can move horizontally and linearly.
[0009] Further, the feeding mechanism comprises a feeding chute and a pusher arranged on the feeding chute, the feeding chute is connected with the vibrating disc, a feeding slot is arranged on the middle of the feeding chute along the length direction of the feeding chute, and the feeding slot is used as a travel track of the zipper.
[0010] Further, the moving base comprises a sliding base and a pre-arrangement table arranged on the sliding base, the sliding base is arranged on the second sliding rail, and the pre-arrangement table is arranged with a zipper seat.
[0011] Further, the zipper seat comprises a hanging seat used for hanging the zipper head and a horizontal platform used for horizontally placing the zipper handle, after the zipper is fed, the zipper head is hung on the hanging seat due to the structure of the hanging seat, and the zipper handle is horizontally placed due to the horizontal platform.
[0012] Further, the feeding mechanism comprises a support arranged on the first sliding rail and linearly moving along the first sliding rail, a mounting table is arranged on the top of the support, a side rail is arranged on the lower part of the mounting table, a vertical rail is arranged on the side rail, the vertical rail is perpendicularly clamped with the side rail and can linearly move horizontally along the side rail, the side rail is parallel with the first sliding rail, and the linear moving directions are consistent.
[0013] Further, the mechanical hand comprises a base, the base is an L-shaped seat frame, one side of the base is clamped with the vertical rail and can linearly move up and down along the vertical rail, and the other side of the base is arranged with a positioning component and a clamping component on the lower end surface, the positioning component is arranged with a positioning thimble, the positioning thimble is matched with the middle hole of the zipper handle, after the corresponding matching is completed, the clamping component is stretched and contracted, so that the clamping hook of the clamping component is matched with the positioning thimble to clamp and fix the zipper handle.
[0014] Further, the clamping component comprises a clamping cylinder, a clamping arm and a clamping hook, the clamping cylinder drives the clamping arm to realize the clamping movement of the clamping hook inwardly clamping.
[0015] Further, the first sliding rail is parallel with the second sliding rail, and the linear moving directions are consistent.
[0016] Compared with the prior art, the device of the application has the following advantages: the device of the application is more convenient and effective for automatically hanging the zipper head, the mechanical hand and the moving base are matched to realize the fast and accurate suspension of the zipper head without manpower, the stability is high, the failure rate is low, the baking finish efficiency and speed are improved, and the process operation is simplified. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 Fig. 1 is a structural schematic diagram of the device of the application;
[0018] Figure 2 Fig. 2 is another structural schematic diagram of the device of the application.
[0019] Figure 3 It is the structural schematic view of mobile base of the utility model;
[0020] Figure 4 It is the structural schematic view of manipulator of the utility model.
[0021] In the drawing: 1-workbench, 11-first slide rail, 12-second slide rail, 2-feeding mechanism, 21-feeding chute, 22-feeding device, 3-mobile base, 31-sliding seat, 32-preloading platform, 33-zipper seat, 331-hanging seat, 332-crossed platform, 4-feeding mechanism, 41-bracket, 42-mounting platform, 43-manipulator, 430-base, 431-positioning component, 432-clamping component, 4321-clamping cylinder, 4322-clamping arm, 4323-clamping hook, 433-positioning pin, 44-side rail, 45-vertical rail, 5-zipper. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described in detail below in combination with the drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not used to limit the present application.
[0023] As shown in Figure 1 and Figure 2 , a zipper head automatic hanging rack device, comprising a workbench 1, a feeding mechanism 2, a mobile base 3 and a feeding mechanism 4 are arranged on the workbench 1, the feeding mechanism 2 is connected with a vibrating disc to gradually sort and feed the zipper 5; the mobile base 3 cooperates with the second slide rail 12 arranged on the workbench 1 to receive the zipper 5 pushed out by the feeding mechanism 2 and place the zipper 5 on the preloading platform 32 of the mobile base 3; the feeding mechanism 4 cooperates with the first slide rail 11 arranged on the workbench 1 to hang the zipper 5 on the preloading platform 32 on the hanging rack, including a horizontally linearly movable manipulator 43. The first slide rail 11 is parallel to the second slide rail 12, and the linear movement directions are consistent.
[0024] The feeding mechanism 2 adopts the existing technology, and the function is to gradually sort and feed the zipper 5. As in the present embodiment, the feeding mechanism 2 includes a feeding chute 21 and a feeding device 22 arranged on the feeding chute 21, the upper part of the feeding chute 21 is connected with a vibrating disc, the middle part along the length direction is provided with a feeding slot for the travel track of the zipper 5; the vibrating disc is connected with the feeding slot in cooperation with the feeding slot, and the position of the feeding device 22 corresponds to the position of the discharge slot of the feeding slot.
[0025] As shown in Figure 3As shown, the mobile base 3 includes a sliding seat 31 and a preloading table 32 arranged on the sliding seat 31, the sliding seat 31 is arranged on the second sliding rail 12, and the preloading table 32 is arranged with a zipper seat 33. The zipper seat 33 includes a hanging seat 331 for hanging the zipper head and a horizontal platform 332 for horizontally placing the zipper handle. After the zipper 5 is discharged, the zipper head is hung on the hanging seat 331 due to the structure of the hanging seat 331, and the zipper handle is horizontally placed due to the horizontal platform 332. In a specific embodiment, the hanging seat 331 is a U-shaped seat, the two side walls of the U-shaped seat are correspondingly inserted into the two inner holes of the zipper head, and the zipper head can be well limited.
[0026] The feeding mechanism 4 of the application includes a support 41 arranged on the first sliding rail 11 and linearly moving along the first sliding rail 11, the top of the support 41 is arranged with a mounting table 42, the lower part of the mounting table 42 is arranged with a side rail 44, the side rail 44 is arranged with a vertical rail 45, the vertical rail 45 is perpendicularly connected with the side rail 44 and can linearly move along the side rail 44, the side rail 44 is parallel to the first sliding rail 11 and the linear moving direction is consistent. Figure 4 As shown, the mechanical arm 43 includes a base 430, in a specific embodiment, the base 430 is an L-shaped seat frame, one side of which is connected with the vertical rail 45 and can move up and down along the vertical rail 45; the other side is arranged with a positioning component 431 and a clamping component 432 on the lower end surface, the positioning component 431 is arranged with a positioning pin 433, the positioning pin 433 is matched with the middle hole of the zipper handle, after the corresponding matching is completed, the clamping component 432 is stretched and contracted, so that the clamping hook 4323 of the clamping component 432 is matched with the positioning pin 433 to clamp and fix the zipper handle. Specifically, the clamping component 432 includes a clamping cylinder 4321, a clamping arm 4322 and a clamping hook 4323, the clamping cylinder 4321 drives the clamping arm 4322 to realize the clamping movement of the clamping hook 4323 inward clamping.
[0027] The working process of the mechanical arm 43 is as follows: the mechanical arm 43 moves to the preloading table 32, the positioning pin 433 is matched with the middle hole of the zipper handle, after the corresponding matching is completed, the clamping cylinder 4321 drives the clamping arm 4322 to realize the clamping movement of the clamping hook 4323 inward clamping, so that the clamping hook 4323 is matched with the positioning pin 433 to clamp and fix the zipper handle; after the clamping is completed, the mechanical arm 43 is lifted as a whole through the vertical rail 45; then it is moved to the hanging rack along the side rail 44, the zipper is hung on the hanging rack, then the clamping hook 4323 is loosened, and the positioning pin 433 (the positioning pin works in cooperation with the pin cylinder) exits the hole of the zipper handle.
[0028] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A device for automatic mounting of slide fastener heads on a rack, comprising a worktable (1), characterized in that, The workbench (1) is provided with: A blanking mechanism (2) connected with the vibrating disc to sort and blank the zipper (5) step by step; A moving base (3) matched with the second slide rail (12) provided on the workbench (1) to receive the zipper (5) pushed out by the blanking mechanism (2) and place the zipper (5) on the preloading table (32) of the moving base (3); A feeding mechanism (4) matched with the first slide rail (11) provided on the workbench (1) to hang the zipper (5) on the preloading table (32) on the hanger, comprising a horizontally linearly movable mechanical hand (43).
2. The automatic slide fastener head mounting rack apparatus according to claim 1, wherein The blanking mechanism (2) comprises a blanking chute (21) and a pusher (22) provided on the blanking chute (21), the upper part of the blanking chute (21) is connected with the vibrating disc, the middle part along the length direction of the blanking chute (21) is provided with a feeding groove for the travel track of the zipper (5); the vibrating disc is connected with the feeding slot of the feeding slot, and the position of the pusher (22) corresponds to the position of the discharging slot of the feeding groove.
3. The apparatus of claim 1, wherein the apparatus further comprises a chain head automatic mounting rack device, characterized in that, The moving base (3) comprises a sliding base (31) and a preloading table (32) provided on the sliding base (31), the sliding base (31) is provided on the second slide rail (12), and the preloading table (32) is provided with a zipper seat (33).
4. The apparatus according to claim 3, wherein The zipper seat (33) comprises a hanging seat (331) for hanging the zipper head and a horizontal platform (332) for placing the zipper handle horizontally, after the zipper (5) is blanked, the zipper head is hung on the hanging seat (331) due to the structure of the hanging seat (331), and the zipper handle is horizontally placed due to the horizontal platform (332).
5. The apparatus of claim 1, wherein: The feeding mechanism (4) comprises a support (41) provided on the first slide rail (11) and linearly moving along the first slide rail (11), the top of the support (41) is provided with a mounting table (42), the lower part of the mounting table (42) is provided with a side rail (44), the side rail (44) is provided with a vertical rail (45), the vertical rail (45) is vertically clamped with the side rail (44) and can linearly move horizontally along the side rail (44), the side rail (44) is parallel to the first slide rail (11) and linearly moves in the same direction.
6. A device for automatically hanging a slider on a rack according to claim 5, characterized in that, The mechanical hand (43) comprises a base (430), the base (430) is an L-shaped seat frame, one side of the base (430) is clamped with the vertical rail (45) and can move up and down along the vertical rail (45); the other side is provided with a positioning component (431) and a clamping component (432) on the lower end surface, the positioning component (431) is provided with a positioning thimble (433), the positioning thimble (433) is matched with the middle hole of the zipper handle, after the corresponding matching is completed, the clamping component (432) is stretched and contracted, so that the clamping hook (4323) of the clamping component (432) cooperates with the positioning thimble (433) to clamp and fix the zipper handle.
7. A device for automatically hanging a slider on a rack according to claim 6, characterized in that, The clamping component (432) comprises a clamping cylinder (4321), a clamping arm (4322) and a clamping hook (4323), the clamping cylinder (4321) drives the clamping arm (4322) to realize the clamping movement of the clamping hook (4323) inwardly clamping.
8. A device for automatically hanging a slider on a rack according to any one of claims 1-7, characterized in that, The first slide rail (11) is parallel to the second slide rail (12) and has the same linear moving direction.
Citation Information
Patent Citations
Feeding manipulator for full-automatic numerical control puller hanging machine
CN209651362U