Separating device for banknote printing ink barrel

By designing a device for separating ink barrels in banknote printing, a separation component driven by high-pressure gas is used to push the separation ring, solving the problem of difficult separation of ink barrels in the banknote printing process and achieving efficient and low-cost ink barrel separation.

CN223673823UActive Publication Date: 2025-12-16CHINA BANKNOTE PRINTING & MINTING +1
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Patent Information

Application Number
CN202520169276.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-12-16
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

In the banknote printing process, the intaglio ink has high viscosity and a thick ink layer. After being stacked for a long time, the ink barrels are difficult to separate, requiring two people to separate them, which is labor-intensive and inefficient.

Method used

Design a device for separating banknote printing ink barrels, including a support mechanism, a separation mechanism and a separation component. High-pressure gas is used to drive the separation component to push the separation ring to separate the sticky ink barrels.

Benefits of technology

By replacing manual separation with mechanical separation, labor intensity is reduced, ink barrel separation efficiency is improved, and labor costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a separating device for a banknote printing ink barrel. The separating device comprises a supporting mechanism, the ink barrel and a separating mechanism. The supporting mechanism comprises a bottom plate, a supporting plate abutting against the side edge of the ink barrel and a plurality of supporting columns connecting the bottom plate and the supporting plate. The ink barrel comprises a barrel body and a separation ring arranged on the circumferential surface of the barrel body. The separating mechanism comprises a control piece and a separating assembly, and one end of the separating assembly abuts against the separating ring. A separation space is formed between every two adjacent separation rings, the supporting plate and the separation mechanism abut against the top and the bottom of the separation space correspondingly, and the separation assembly is driven to push the separation rings in the direction away from the supporting plate. The supporting plate abuts against the separation rings at the top of the separation space, the separation assemblies abut against the separation rings at the bottom of the separation space, the separation assemblies are driven to separate the adjacent separation rings, then the adhered ink barrels are separated, manual separation is replaced with machine separation, the labor intensity is reduced, and the working efficiency is improved. And the ink barrel separation efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ink barrel auxiliary equipment, specifically relates to a device for separating printing ink barrels. BACKGROUND

[0002] In the printing industry, the amount of ink used is large because the banknotes need to be dyed. In order to facilitate the use of ink, the ink is poured into an open ink barrel for storage to facilitate the rapid coloring of banknotes.

[0003] At present, in the coloring process, workers pour the ink in the ink barrel after the ink is used up. In order to avoid the ink barrel scattered in the working environment, the empty ink barrels are usually stacked one by one to reduce the floor area and ensure the cleanliness of the working environment. In order to save costs, the ink barrel is usually made of recyclable materials so that the ink barrel can be reused. When the ink needs to be used again, the workers need to separate and clean the adhered ink barrels for next use.

[0004] However, due to the large viscosity and thick ink layer of the intaglio printing ink in the printing process, the ink barrels are difficult to separate after being stacked for a long time. Two workers often need to use force to separate the adhered ink barrels, which is labor-intensive and has low separation efficiency. SUMMARY

[0005] Therefore, the utility model aims to provide a device for separating printing ink barrels, which aims to solve the problem that the ink barrels are difficult to separate after being stacked for a long time due to the large viscosity and thick ink layer of the intaglio printing ink in the printing process, two workers often need to use force to separate the adhered ink barrels, which is labor-intensive and has low separation efficiency.

[0006] To achieve the above-mentioned purpose, the utility model realizes the following technical scheme: a device for separating printing ink barrels, the device for separating printing ink barrels comprises:

[0007] A support mechanism is used to support the adhered ink barrels, which comprises a bottom plate, a support plate abutting against the side edge of the ink barrel, and a plurality of support columns connecting the bottom plate and the support plate;

[0008] The ink barrel comprises a barrel body and a separation ring arranged on the circumferential surface of the barrel body;

[0009] A separation mechanism is arranged at the connection between any support column and the support plate, which comprises a control member and a separation assembly, one end of the separation assembly abutting against the separation ring;

[0010] One end of the control member penetrates the support plate and is connected to the side of the support column away from the ink barrel and is in sealed connection with the separation assembly, a separation space is provided between adjacent separation rings, and the support plate and the separation mechanism abut to the top and bottom of the separation space respectively and drive the separation assembly to push the separation ring away from the support plate.

[0011] In summary, the separation device for the printing ink barrel according to the present application uses the support plate to abut to the separation ring at the top of the separation space, uses the separation assembly to abut to the separation ring at the bottom of the separation space, drives the separation assembly to separate the adjacent separation rings, and then separates the adjacent ink barrels, thereby replacing manual separation with machine separation, reducing labor intensity and improving the separation efficiency of the ink barrels. Specifically, the support mechanism includes a bottom plate, a support plate abutting against the side edge of the ink barrel, and a plurality of support columns connecting the bottom plate and the support plate. The ink barrel includes a barrel body and a separation ring provided on the circumferential surface of the barrel body. The separation mechanism includes a control member and a separation assembly. A separation space is provided between adjacent separation rings, and the support plate and the separation mechanism abut to the separation ring at the top of the separation space and the separation ring at the bottom of the separation space, respectively. The control member drives the separation assembly to push the separation ring away from the support plate, so that the adjacent separation rings are separated, and then the adjacent ink barrels are separated.

[0012] According to one aspect of the above technical solution, one end of the control member penetrates the support plate and is connected to the side of the support column away from the ink barrel and is in airtight connection with the separation assembly.

[0013] According to one aspect of the above technical solution, the separation assembly includes a drive cylinder, a drive rod movably connected to the drive cylinder, and a separation plate provided on the side of the drive rod away from the drive cylinder. The drive rod drives the separation plate to move along the length direction of the support column.

[0014] According to one aspect of the above technical solution, the separation plate is perpendicular to the support column, and the end of the separation plate away from the support column is provided in the separation space and abuts against the end face of the separation ring.

[0015] According to one aspect of the above technical solution, the control member is in airtight connection with the drive cylinder for controlling the moving direction of the drive rod.

[0016] According to one aspect of the above technical solution, the support plate is a U-shaped plate, the inner diameter of the support plate is smaller than the outer diameter of the separation ring and larger than the outer diameter of the barrel body.

[0017] According to one aspect of the above technical solution, the number of support columns is at least three, which are respectively provided at the three equal parts of the support plate.

[0018] The additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the following description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0019] The above and / or additional aspects and advantages of the present application will become apparent from the following description with reference to the accompanying drawings, wherein:

[0020] Figure 1 Figure 1 is an assembly diagram of the ink barrel separation device and the ink barrel in an embodiment of the present application;

[0021] Figure 2 Figure 2 is a structural diagram of the support mechanism and the separation mechanism;

[0022] Figure 3 Figure 3 is a structural diagram of the separation assembly;

[0023] Figure 4 Figure 4 is a structural diagram of the ink barrel.

[0024] Explanation of the symbols of the components in the drawings:

[0025] Support mechanism 100, bottom plate 110, support plate 120, support column 130, ink barrel 200, barrel body 210, separation ring 220, separation mechanism 300, control member 310, separation assembly 320, drive cylinder 321, drive rod 322, separation plate 323. DETAILED DESCRIPTION

[0026] In order to make the purpose, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings. The drawings show several embodiments of the present application. However, the present application can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0027] It should be noted that when an element is referred to as being "fixedly attached" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "vertical", "horizontal", "left", "right", "upper", "lower", and similar expressions as used herein are only for the purpose of illustration and are not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present application.

[0028] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connect, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through intermediate medium, can be two element internal communication. For ordinary skilled person in the art, the above terms can be understood according to the specific meaning of the utility model. The term "and / or" used in this paper includes any and all combinations of one or more related listed items.

[0029] Please refer to Figures 1-4 , it is the structure schematic diagram of a kind of for printing ink barrel separating device provided in the embodiment of the utility model, the for printing ink barrel separating device includes the support mechanism 100 for supporting adhered ink barrel 200, separate mechanism 300 on support mechanism 100, and adhered ink barrel 200 on the support mechanism 100 and separate mechanism 300 are set, wherein:

[0030] In order to facilitate the separation of ink barrel 200, ink barrel 200 includes barrel body 210 and the separation ring 220 on the circumferential surface of barrel body 210, the separation ring 220 is used to be set on support mechanism 100 and separate mechanism 300, and the separation space is formed between adjacent separation rings 220 on adhered ink barrel 200, so that by the abutting action of support mechanism 100, the lower ink barrel 200 is driven downward by separate mechanism 300, to achieve the purpose of separating adhered ink barrel 200.

[0031] In order to support adhered ink barrel 200, the above-mentioned support mechanism 100 includes bottom plate 110, support plate 120 abutting to the lower end surface of separation ring 220, and support column 130 connected to bottom plate 110 and support plate 120 on both ends, the support column 130 provides support force for support plate 120, and is also used to install separate mechanism 300. And bottom plate 110 is opposite to support plate 120, so that every time ink barrel 200 is separated, it directly falls on the floor, and for the purpose of protecting ink barrel 200, elastic pad can also be laid on the floor to reduce the impact force generated when ink barrel 200 falls.

[0032] Since the barrel body 210 in the embodiment is cylindrical, the support plate 120 in the embodiment is a U-shaped plate. When the support plate 120 is used to set the adhered ink barrel 200, the two ends of the U-shaped plate are inserted into the same body of the penultimate adhered ink barrel 200, so that the support plate 120 is set on both sides of the ink barrel 200.

[0033] Since the outer diameter of the separation ring 220 is larger than the outer diameter of the ink barrel 200, in order to provide support ability, the inner diameter of the support plate 120 is smaller than the outer diameter of the separation ring 220 and larger than the outer diameter of the barrel body 210, so when the support plate 120 is embedded on both sides of the barrel body 210, the upper end surface of the support plate 120 abuts against the lower end surface of the separation ring 220 of the second last ink barrel 200, thereby supporting the entire set of adhered barrels.

[0034] In order to provide good support ability to the support plate 120, at least three support columns 130 are provided on the support plate 120, and in the present embodiment, the upper three support columns 130 are respectively arranged at three equal parts of the support plate 120, so that when the support plate 120 is separated, the support plate 120 can be uniformly stressed, avoiding the situation that the support plate 120 is broken.

[0035] Further, while the support mechanism 100 provides support force, the separation mechanism 300 provided at the connection between the support plate 120 and the support column 130 is used to separate the adhered ink barrels 200. The separation mechanism 300 includes a control member 310 and a separation assembly 320 arranged on the opposite sides of any support column 130, and the separation assembly 320 is arranged on the side of the support column 130 close to the ink barrel 200. The control member 310 is sealingly connected with the separation assembly 320 for controlling the flow direction of high-pressure gas in the separation assembly 320.

[0036] Further, one end of the control member 310 penetrates the support plate 120 and is connected to the side of the support column 130 away from the ink barrel 200 by a fastener, and is in airtight connection with the separation assembly 320. The separation assembly 320 includes a drive cylinder 321, a drive rod 322 movably connected with the drive cylinder 321, and a separation plate 323 arranged on the side of the drive rod 322 away from the drive cylinder 321. In order to facilitate the separation of the ink barrel 200, the separation plate 323 is arranged perpendicular to the drive rod 322 and the support column 130. The end of the separation plate 323 away from the support column 130 penetrates into the upper end surface of the separation ring 220 at the bottom of the separation space, and the support plate 120 abuts against the lower end surface of the separation ring 220 at the top of the separation space.

[0037] When separating the ink barrel 200, the control member 310 controls the flow direction of high-pressure gas in the drive cylinder 321, so that the drive cylinder 321 drives the separation plate 323 to move downward through the drive rod 322. Due to the support of the support plate 120 on the separation ring 220 at the top of the separation space, the separation plate 323 drives the separation ring 220 at the bottom of the separation space to move downward in the opposite direction, thereby achieving the purpose of separating the adhered ink barrels 200. Through repeated separation process, the adhered ink barrels 200 are separated one by one.

[0038] In this embodiment, the device is powered by high-pressure gas, the control element 310 is a two-position five-way manual reversing valve, and the driving cylinder 321 is a double-shaft double-rod small cylinder. The device is compact in structure, simple in control, safe and reliable, and efficient in work. By controlling the two-position five-way manual reversing valve to change the direction of the gas circuit, the extension and retraction of the telescopic rod of the double-shaft double-rod small cylinder on both sides is controlled to realize the separation of the ink barrels 200. The support plate 120 is a U-shaped steel plate, the U-shaped hole with a diameter of 310mm in the middle is processed by wire cutting, and a connecting hole with a diameter of 25mm is drilled at the three-equal-arc position of the U-shaped steel plate for installing the support column 130.

[0039] In summary, according to the utility model discloses a kind of for printing ink barrel separating device, by using support plate abuts to the separating ring of separation space top, in using separating component abuts on the separating ring of separation space bottom, drive separating component to separate adjacent separating ring, in turn separate adhered ink barrel, replace manual separation by machine separation, reduce labor intensity, improve ink barrel separation efficiency.Specifically, the support mechanism includes a bottom plate, a support plate that abuts against the side edge of the ink barrel, and a plurality of support columns that connect the bottom plate and the support plate. The ink barrel includes a barrel body and a separating ring provided on the circumferential surface of the barrel body. The separating mechanism includes a control element and a separating assembly. A separation space is provided between adjacent separating rings. The support plate and the separating mechanism abut against the separating ring at the top and the bottom of the separation space respectively. The separating assembly is driven by the control element to push the separating ring away from the support plate, so that the adjacent separating rings are separated, and the adjacent adhered ink barrels are separated. The utility model has a simple structure, an attractive appearance, smooth operation between the moving components, no interference or jamming. The operator can operate conveniently, safely and reliably during the operation. The utility ink barrel separating device can reduce the work intensity and improve the efficiency. Before separating the ink barrels, two people were needed to operate. After using the device, only one person is needed to operate simply, reducing the labor cost.

[0040] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0041] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several deformations and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. A device for separating printing ink barrels, characterized in that, The device for separating banknote printing ink containers includes: A support mechanism for supporting an ink bucket that is stuck together includes a base plate, a support plate abutting against the side of the ink bucket, and a plurality of support columns connecting the base plate and the support plate. An ink container includes a container body and a separation ring disposed on the circumferential surface of the container body; A separation mechanism, located at the connection between any of the support columns and the support plate, includes a control component and a separation assembly, one end of which abuts against the separation ring; One end of the control component passes through the support plate and is connected to the side of the support column away from the ink barrel. It is also sealed to the separation assembly. A separation space is provided between adjacent separation rings. The support plate and the separation mechanism abut against the top and bottom of the separation space, respectively, and drive the separation assembly to push the separation ring away from the support plate.

2. The device for separating banknote printing ink containers according to claim 1, characterized in that, The separation assembly includes a drive cylinder, a drive rod movably connected to the drive cylinder, and a separation plate disposed on the side of the drive rod away from the drive cylinder. The drive rod drives the separation plate to move along the length direction of the support column.

3. The device for separating banknote printing ink containers according to claim 2, characterized in that, The separation plate is set perpendicular to the support column, with its end away from the support column passing through the separation space and abutting against the end face of the separation ring.

4. The device for separating banknote printing ink containers according to claim 3, characterized in that, The control component is airtightly connected to the drive cylinder to control the direction of movement of the drive rod.

5. The device for separating banknote printing ink containers according to claim 1, characterized in that, The support plate is a U-shaped plate, and the inner diameter of the support plate is smaller than the outer diameter of the separation ring, but larger than the outer diameter of the barrel body.

6. The device for separating banknote printing ink containers according to claim 5, characterized in that, The number of support columns is at least three, and they are respectively located at three equal points on the support plate.