Carding device for producing and winding high-flexibility yarn
By combining the design of the limiting unit and the tensioning unit, the problem of yarn wear and breakage during the combing process is solved, achieving efficient yarn limiting and cleaning, and improving the winding quality.
Patent Information
- Application Number
- CN202520085332.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing yarn combing devices, lacking a limiting structure, result in severe yarn wear and are prone to breakage during winding.
It adopts a combination design of limiting unit, tensioning unit and dust removal unit, including components such as slide bar, spring, limiting plate, pulley, tensioning wheel, filter screen, fan, dust conveying pipe and dust suction port, to realize the functions of yarn limiting, tensioning and dust removal.
It effectively reduces yarn wear, prevents breakage, improves winding tightness, and achieves efficient cleaning of lint on the yarn surface.
Smart Images
Figure CN223674027U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high flexible yarn production winding carding technical field, specifically related to a kind of carding device for high flexible yarn production winding. BACKGROUND
[0002] Yarn is a kind of textile, and is processed into a certain fineness product by various textile fibers, and is used for weaving, rope making, thread making, knitting and embroidery, etc., and is divided into short fiber yarn, continuous filament, etc., and the fineness of yarn has various expression methods, for example, number, metric count, English count, denier, etc. (see count), and the twist of yarn is expressed by the number of twists per meter or per inch.
[0003] The currently announced number CN221191086U discloses a yarn carding device, which comprises a shell, the two sides of the shell are connected with carding plates, the shell is connected with a tensioning wheel inside, the shell is connected with a first cleaning device outside, the front of the shell is provided with a chute, the shell is provided with a long groove inside, the front of the shell is provided with a fixing groove, the front and back of the shell are both provided with rectangular grooves, and the fixing groove is slidably connected with a second cleaning device; then the subsequent operation steps can be continued, the yarn is pulled, when the yarn passes through the cleaning brush, the limiting rod is moved out of the limiting hole after cleaning, then the fixed slide rod is moved out, the limiting of the connecting rod is cancelled at this time, then the handle is pulled to move back and forth, the handle drives the moving plate to move, the moving plate drives the connecting rod to move in the rectangular groove, so that the yarn is cleaned more thoroughly, and the dust of the cleaning brush is shaken off into the collecting box.
[0004] In order to solve the problem of yarn carding, the existing technology is to clean the yarn when it passes through the cleaning brush, but the yarn passing through the carding plate does not have a limiting structure, which increases the wear of the yarn, and further causes the problem of rapid winding and breakage of the yarn. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of carding device for high flexible yarn production winding, to solve the problems raised in the above background.
[0006] To solve the above technical problems, the technical scheme adopted by the utility model is:
[0007] A kind of carding device for high flexible yarn production winding, including mounting bracket, the inside of the mounting bracket is provided with dust removal unit, the inside of the dust removal unit is provided with limiting unit, the inside of the dust removal unit is provided with carding unit, the inside of the mounting bracket is provided with tensioning unit, the inside of the mounting bracket is provided with winding assembly.
[0008] The limiting unit comprises a sliding rod, the sliding rod is arranged in the interior of the dust removal unit, a spring one is arranged on the outer side of the sliding rod, one end of the spring one is fixedly connected in the interior of the dust removal unit, a sliding block is fixedly connected at one end of the spring one, the sliding block is slidably connected in the interior of the sliding rod, a limiting plate is rotatably connected at one side of the sliding block, and a pulley is fixedly connected at one side of the limiting plate.
[0009] Further improvement of the technical scheme of the utility model lies in that: the dust removal unit comprises a dust collecting bin, the dust collecting bin is fixedly connected at the inner side of the mounting frame, a wire conveying hole is formed at one side of the dust collecting bin, a filter screen is slidably connected at the inner side of the dust collecting bin, and a fan is sleeved in the interior of the dust collecting bin.
[0010] The above technical scheme is adopted, the filter screen is arranged, and the effect that the lint generated in the yarn carding process is filtered is facilitated.
[0011] Further improvement of the technical scheme of the utility model lies in that: a dust conveying pipe is sleeved in the interior of the dust collecting bin, and a dust suction port is sleeved at one end of the dust conveying pipe.
[0012] The above technical scheme is adopted, the fan, the dust conveying pipe and the dust suction port are arranged, and the effect that the lint generated in the yarn carding process is conveniently removed is achieved.
[0013] Further improvement of the technical scheme of the utility model lies in that: the carding unit comprises a motor, the motor is fixedly connected at one side of the dust collecting bin, a rotating rod is drivingly connected at the output end of the motor, and a fixed groove is screw-connected at the inner side of the rotating rod.
[0014] The above technical scheme is adopted, the motor, the rotating rod and the brush are arranged, and the effect that the lint carried by the yarn is conveniently cleaned is facilitated.
[0015] Further improvement of the technical scheme of the utility model lies in that: the surface of the fixed groove is uniformly fixedly connected with brush.
[0016] The above technical scheme is adopted, the fixed groove and the rotating rod are connected, and the effect that the worn brush is conveniently disassembled and replaced is facilitated.
[0017] Further improvement of the technical scheme of the utility model lies in that: the tensioning unit comprises a limiting frame, the limiting frame is rotatably connected at the inner side of the mounting frame, and a spring two is fixedly connected at the inner side of the limiting frame.
[0018] The above technical scheme is adopted, the limiting frame and the spring two are arranged, the effect that the yarn is tensioned in the winding process is facilitated, and the yarn winding tightness is further improved.
[0019] The further improvement in the technical scheme of the utility model lies in that the side of the limiting frame is rotationally connected with a tensioning wheel, and a limiting groove is formed in the inner side of the tensioning wheel.
[0020] By adopting the above technical scheme, the problems of yarn deviation in the moving process are avoided by the setting of the tensioning wheel and the tensioning wheel.
[0021] By adopting the above technical scheme, the utility model has the following technical progress compared with the prior art:
[0022] The utility model provides a kind of carding device for high-flexibility yarn production winding, by the setting of slide rod, spring one, sliding block, limiting plate and pulley, reach in carding process, to the yarn of movement is limited effect, it is simultaneously reduced yarn abrasion, it is simultaneously avoided yarn carding winding to appear the phenomenon of rupture, by the setting of filter screen, it is not convenient in the effect of the lint generated in yarn carding process filtering, by the setting of fan, dust conveying pipe and dust suction port, reach the effect of dust removal that the lint generated in yarn carding process is conveniently removed, by the setting of motor, rotating rod and bristle, it is convenient to the effect of lint carried by yarn cleaning.
[0023] The utility model provides a kind of carding device for high-flexibility yarn production winding, by the connecting relationship of fixed groove and rotating rod, it is convenient to the effect of worn bristle disassembly replacement, by the setting of limiting frame and spring two, it is convenient to the effect of yarn tensioning in winding process, further improve yarn winding tightness degree, by the setting of tensioning wheel and tensioning wheel, avoid the problem of yarn deviation in the moving process. ACCURACY OF DRAWINGS
[0024] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0025] Figure 2 It is the explosion structure schematic diagram of dust removal unit of the utility model;
[0026] Figure 3 It is the structure schematic diagram of limiting unit of the utility model;
[0027] Figure 4 It is the structure schematic diagram of carding unit of the utility model;
[0028] Figure 5 It is the structure schematic diagram of tensioning unit of the utility model.
[0029] In the figure: 1, mounting frame; 2, dust removal unit; 21, dust collection bin; 22, wire hole; 23, filter screen; 24, fan; 25, dust conveying pipe; 26, dust suction port; 3, limiting unit; 31, sliding rod; 32, spring one; 33, sliding block; 34, limiting plate; 35, pulley; 4, carding unit; 41, motor; 42, rotating rod; 43, fixed groove; 44, brush; 5, tensioning unit; 51, limiting frame; 52, spring two; 53, tensioning wheel; 54, limiting groove 6, winding assembly. DETAILED DESCRIPTION
[0030] The utility model makes further detailed description in combination with examples as follows: Embodiment
[0031] As Figures 1-5 shown, the utility model provides a kind of high flexible yarn production winding carding device, including mounting frame 1, the inside of mounting frame 1 is provided with dust removal unit 2, the inside of dust removal unit 2 is provided with limiting unit 3, the inside of dust removal unit 2 is provided with carding unit 4, the inside of mounting frame 1 is provided with tensioning unit 5, the inside of mounting frame 1 is provided with winding assembly 6, limiting unit 3 includes sliding rod 31, sliding rod 31 is arranged in the inside of dust removal unit 2, the outside of sliding rod 31 is equipped with spring one 32, and one end of spring one 32 is fixedly connected in the inside of dust removal unit 2, and one end of spring one 32 is fixedly connected with sliding block 33, and the inside of sliding block 33 is slidably connected in the inside of sliding rod 31, and one side of sliding block 33 is rotatably connected with limiting plate 34, and one side of limiting plate 34 is fixedly connected with pulley 35, by the high flexible yarn for winding from the inside of wire hole 22, and winding in the inside of tensioning unit 5, and fixedly connected in the inside of winding assembly 6, control winding assembly 6 to wind, simultaneously by the limiting of sliding rod 31 and the elastic effect of spring one 32, limiting plate 34 is driven to the high flexible yarn of limiting of movement, simultaneously by pulley 35 to high flexible yarn is guided, synchronous with high flexible yarn moves, reduce the abrasion of high flexible yarn. Embodiment
[0032] As Figures 1-5As shown, on the basis of example 1, the utility model provides a technical scheme: preferably, the dust removal unit 2 includes the dust collection bin 21, the dust collection bin 21 fixedly connected in the inner side of mounting bracket 1, the dust collection bin 21 one side is equipped with the wire hole 22, the dust collection bin 21 inner side slidingly connected with filter screen 23, the dust collection bin 21 inside is connected with fan 24, the dust collection bin 21 inside is connected with dust pipe 25, dust pipe 25 one end is connected with dust suction port 26, carding unit 4 includes motor 41, motor 41 fixedly connected in the one side of dust collection bin 21, motor 41 output end transmission is connected with the rotary rod 42, rotary rod 42 inner side screw connection has fixed groove 43, the fixed groove 43 surface evenly fixedly connected with bristle 44, control motor 41 drives rotary rod 42 inner fixed groove 43 to rotate simultaneously, simultaneously through bristle 44 to clean and card high flexible yarn, the lint produced by carding, control fan 24 to work, through dust pipe 25 one end's dust suction port 26 will be sucked into the lint, and through the filter screen 23 in the dust collection bin 21 to filter the lint, long time use, can take out the filter screen 23 and clean. Embodiment
[0033] As Figures 1-5 As shown, on the basis of example 1, the utility model provides a technical scheme: preferably, the dust removal unit 2 includes the dust collection bin 21, the dust collection bin 21 fixedly connected in the inner side of mounting bracket 1, the dust collection bin 21 one side is equipped with the wire hole 22, the dust collection bin 21 inner side slidingly connected with filter screen 23, the dust collection bin 21 inside is connected with fan 24, the dust collection bin 21 inside is connected with dust pipe 25, dust pipe 25 one end is connected with dust suction port 26, carding unit 4 includes motor 41, motor 41 fixedly connected in the one side of dust collection bin 21, motor 41 output end transmission is connected with the rotary rod 42, rotary rod 42 inner side screw connection has fixed groove 43, the fixed groove 43 surface evenly fixedly connected with bristle 44, control motor 41 drives rotary rod 42 inner fixed groove 43 to rotate simultaneously, simultaneously through bristle 44 to clean and card high flexible yarn, the lint produced by carding, control fan 24 to work, through dust pipe 25 one end's dust suction port 26 will be sucked into the lint, and through the filter screen 23 in the dust collection bin 21 to filter the lint, long time use, can take out the filter screen 23 and clean.
[0034] The working principle of the carding device for high-flexibility yarn production and winding will be described below.
[0035] As Figures 1-5As shown, by passing the high flexible yarn for winding from the inner side of the wire hole 22, winding around the inside of the tension unit 5, and fixing one end inside the winding assembly 6, the winding assembly 6 is controlled to wind, while the limiting plate 34 is driven to limit the moving high flexible yarn through the limiting of the slide rod 31 and the elasticity of the spring 32, and the high flexible yarn is guided through the pulley 35 to move synchronously with the high flexible yarn, reducing the wear of the high flexible yarn, while the fixed groove 43 inside the rotating rod 42 is driven to rotate by the motor 41, and the high flexible yarn is cleaned and combed by the bristles 44, the generated lint is controlled to work by the fan 24, the lint is sucked through the dust suction port 26 at one end of the dust conveying pipe 25, and the lint is filtered by the filter screen 23 inside the dust collecting bin 21, and the filter screen 23 can be removed and cleaned after long time use, while in the winding process, the high flexible yarn is in a tension state by the elasticity of the spring 52, and the moving high flexible yarn is limited by the limiting groove 54 inside the tensioning wheel 53 to avoid the problem of deviation of the high flexible yarn.
[0036] The above has made a detailed description of the utility model, but some modifications or improvements can be made on the basis of the utility model, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.
Claims
1. A high-flexibility yarn production and winding card comprising a mounting frame (1), characterized in that: The inner side of the mounting frame (1) is provided with a dust removal unit (2), the inside of the dust removal unit (2) is provided with a limiting unit (3), the inside of the dust removal unit (2) is provided with a carding unit (4), the inside of the mounting frame (1) is provided with a tensioning unit (5), and the inner side of the mounting frame (1) is provided with a winding assembly (6). The limiting unit (3) comprises a sliding rod (31), the sliding rod (31) is arranged in the dust removal unit (2), a spring (32) is arranged on the outer side of the sliding rod (31), one end of the spring (32) is fixedly connected to the inside of the dust removal unit (2), a sliding block (33) is fixedly connected to one end of the spring (32), the sliding block (33) is slidably connected to the inner side of the sliding rod (31), a limiting plate (34) is rotatably connected to one side of the sliding block (33), and a pulley (35) is fixedly connected to one side of the limiting plate (34).
2. A high-flexibility yarn production and winding carding device according to Claim 1, characterized in that: The dust removal unit (2) comprises a dust collecting bin (21), the dust collecting bin (21) is fixedly connected to the inner side of the mounting frame (1), a wire conveying hole (22) is formed in one side of the dust collecting bin (21), a filter screen (23) is slidably connected to the inner side of the dust collecting bin (21), and a fan (24) is sleeved in the dust collecting bin (21).
3. A high-flexibility yarn production and winding carding device according to Claim 2, characterized in that: The dust collecting bin (21) is sleeved with a dust conveying pipe (25), and one end of the dust conveying pipe (25) is sleeved with a dust suction port (26).
4. A high-flexibility yarn production and winding carding device according to Claim 1, characterized in that: The carding unit (4) comprises a motor (41), the motor (41) is fixedly connected to one side of the dust collecting bin (21), the output end of the motor (41) is drivingly connected with a rotating rod (42), and the inner side of the rotating rod (42) is threadedly connected with a fixing groove (43).
5. A high-softness yarn production and winding carding device according to claim 4, characterized in that: The surface of the fixing groove (43) is uniformly fixedly connected with a plurality of bristles (44).
6. A high-flexibility yarn production and winding carding device according to Claim 1, characterized in that: The tensioning unit (5) comprises a limiting frame (51), the limiting frame (51) is rotatably connected to the inner side of the mounting frame (1), and the inner side of the limiting frame (51) is fixedly connected with a spring (52).
7. A high-flexibility yarn production and winding carding device according to Claim 6, characterized in that: One side of the limiting frame (51) is rotatably connected with a tensioning wheel (53), and the inner side of the tensioning wheel (53) is provided with a limiting groove (54).
Citation Information
Patent Citations
Yarn carding device
CN221191086U