Filling device for ceramic coating

By using a motor-driven scraper and an adjustable extension plate device, the problem of uneven ceramic coating filling was solved, achieving uniform coating distribution and improved overall effect.

CN223674284UActive Publication Date: 2025-12-16LISHUI YUNFU NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520021632.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-16
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

In existing ceramic coating filling equipment, during the filling process, the coating tends to accumulate in fixed positions to form a thicker coating, while the coating is thin or has gaps in other positions, affecting the overall effect of the coating and its subsequent use.

Method used

The system uses a motor-driven rotating wheel and gear meshing to drive a scraper to level the paint. Combined with an adjustable extension plate and a limiting device, it can adapt to storage tanks of different diameters, ensuring uniform paint distribution.

Benefits of technology

It achieves uniform filling of coatings, avoids accumulation and voids, and improves the overall effect and quality of the coatings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filling device for ceramic coating, and relates to the technical field of ceramic coating. A storage tank is placed at the top of the workbench, a hopper is arranged at the top of the storage tank, an electric push rod is fixedly mounted at the top of the workbench on one side of the storage tank, one side surface of the hopper is fixedly connected with the electric push rod, and a controller is fixedly connected to the top of the workbench at one end of the electric push rod. After the hopper extends into the storage tank, the motor drives the rotating wheel to rotate and drives the gear to rotate at the same time, then the scraping plate can be driven to rotate, ceramic coating entering the storage tank from the hopper is smoothed, and the electric push rod is continuously utilized to drive the hopper to move towards the top along with increase of the filling quantity of the ceramic coating. And the situation that the ceramic coating is filled at one position all the time, accumulation is caused, gaps appear on the periphery, and therefore the overall effect and follow-up use of the ceramic coating are prevented from being affected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic coating technical field, concretely relates to a filling device for ceramic coating. BACKGROUND

[0002] Ceramic coating is a kind of high-performance coating, it can make organic matter and inorganic matter react, thereby having the advantages of both, it is a kind of new coating with unique performance and high added value, it is widely applied in various fields with its excellent high-temperature resistance, wear resistance, corrosion resistance and other performances, in the future, with the continuous progress of technology and the continuous development of market, the application prospect of ceramic coating will be more broad.

[0003] The filling of ceramic coating is a process involving multiple links and technologies, and the filling device for ceramic coating currently used still has some shortcomings in the process of use, the coating generally has certain viscosity, and when wiping through the sponge block, the surface of the sponge block will be attached with certain coating, thereby affecting the subsequent cleaning effect.

[0004] A Chinese patent with publication number CN219136324U is proposed in the prior art to solve the above technical problems, and the technical scheme disclosed in the patent document is as follows: a nano ceramic coating filling device, comprising a mounting frame, a first air cylinder is fixedly installed on one side of the mounting frame, a moving plate is fixedly installed on one end of the output shaft of the first air cylinder, a first collection box is fixedly installed on the top of the moving plate. The advantages of the utility model lie in that the nano ceramic coating filling device can perform scraping and wiping operations on the filling nozzle when the filling operation is completed through the cooperation between the fixed baffle, the first air cylinder, the moving plate, the first collection box, the fixed plate, the lifting scraper, the flow guide slope, the spring, the wiping block and the cleaning mechanism, and can effectively prevent the scraped nano ceramic coating from adhering to the surface of the lifting scraper and the wiping block to ensure the cleanliness of the lifting scraper and the wiping block, thereby ensuring the efficiency of subsequent cleaning operations and the cleaning quality of the filling nozzle each time, but the above scheme has the following problems in the process of filling ceramic coating: the filling position is fixed, and only one position is aligned during filling, the coating at this position will accumulate due to continuous pressure, forming a relatively thick coating layer, while other parts of the storage tank may have a relatively thin coating layer due to insufficient coating flow or insufficient pressure, or even gaps may occur, which can easily affect the overall effect of the coating and subsequent use. SUMMARY

[0005] The utility model discloses a purpose at providing a kind of filling device for ceramic coating, to solve prior art in the ceramic coating filling process, the fixed position of filling, wherein only aim at a position during filling, the coating of this position can be accumulated because of continuously being subjected to pressure, form relatively thick coating, and other parts of storage tank can be relatively thin coating because of coating flow deficiency or not being subjected to enough pressure, even possibly appear gap, this can easily affect the overall effect and subsequent use of coating.

[0006] To solve the above technical problems, the technical scheme adopted by the utility model is:

[0007] A kind of filling device for ceramic coating, including workbench;The top of workbench is placed with storage tank, the top of storage tank is provided with hopper, the top of the workbench of the one side of storage tank is fixedly installed with electric push rod, the surface of the one side of hopper is fixedly connected between the electric push rod, the top of the workbench of the one end of electric push rod is fixedly connected with controller, the outer surface of hopper is rotatably installed with gear through bearing seat, the outer surface of the top of hopper is fixedly connected with fixed frame, the top of the fixed frame of the one side of hopper is fixedly installed with motor, the output shaft of the motor extends to the bottom of fixed frame and is fixedly installed with runner, the runner and gear are engaged with each other, the bottom of the gear of the one side of hopper is fixedly installed with scraper.

[0008] In the ceramic coating filling process, the fixed position of filling, wherein only aim at a position during filling, the coating of this position can be accumulated because of continuously being subjected to pressure, form relatively thick coating, and other parts of storage tank can be relatively thin coating because of coating flow deficiency or not being subjected to enough pressure, even possibly appear gap, this can easily affect the overall effect and subsequent use of coating, in the present application, after hopper is extended into the inside of storage tank, scraper also extends into the inside of storage tank, in the process of pouring ceramic coating into the inside of storage tank through hopper, by installing motor can drive runner rotation, wherein by runner and gear are engaged with each other, can drive gear rotation synchronously, further drive scraper rotation, utilize scraper to scrape ceramic coating, ceramic coating in the inside of storage tank is scraped flat, avoid ceramic coating to form accumulation, further can avoid always aiming at a position to fill ceramic coating and cause to form accumulation, cause peripheral gap, thereby improve the overall effect and subsequent use of ceramic coating.

[0009] The further improvement of the technical scheme of the utility model is that: the one end of the scraper is fixedly installed with fixed frame, the inside of fixed frame is slidably installed with lengthening plate, the inside of fixed frame is fixedly installed with limiting block, the inside of lengthening plate is provided with sliding groove matched with the shape of limiting block, the inside of limiting block and the sliding groove is slidably connected, the top of fixed frame is provided with limiting component for limiting lengthening plate.

[0010] The technical scheme is characterized in that the lengthening plate can be lengthened to enlarge the range of scraping the ceramic coating by the lengthening plate, and the lengthening plate can slide in the fixed frame, thereby being suitable for the storage tanks with different diameters and enlarging the application range of the device and improving the use effect of the lengthening plate.

[0011] The further improvement of the technical scheme of the utility model lies in that the limiting component comprises a screw rod, the screw rod is in threaded connection with the inner wall of the fixed frame, the top of the screw rod extends out of the top of the fixed frame, the bottom of the screw rod is rotatably installed with a limiting plate, and the limiting plate is located at the top of the lengthening plate.

[0012] The technical scheme is characterized in that the limiting component is arranged, the limiting plate is driven to move towards the bottom by rotating the screw rod, thereby limiting the lengthening plate and preventing the lengthening plate from sliding in the fixed frame to affect the effect of scraping the ceramic coating.

[0013] The further improvement of the technical scheme of the utility model lies in that the bottom of the limiting plate is attached with a non-slip pad, and the non-slip pad is closely attached to the top surface of the lengthening plate.

[0014] The technical scheme is characterized in that the non-slip pad is installed to increase the friction between the surface of the limiting plate and the lengthening plate, thereby improving the limiting effect of the lengthening plate.

[0015] The further improvement of the technical scheme of the utility model lies in that the top of the screw rod is fixedly installed with a hand wheel.

[0016] The technical scheme is characterized in that the hand wheel is installed to enlarge the contact area between the hand of the operator and the screw rod, so as to facilitate the rotating operation of the screw rod.

[0017] The further improvement of the technical scheme of the utility model lies in that the bottom and the two end surfaces of the lengthening plate and the scraping plate are all smoothly arranged.

[0018] The technical scheme is characterized in that the scraping plate and the lengthening plate are smoothly arranged, thereby reducing the possibility of the ceramic coating adhering to the surfaces of the scraping plate and the lengthening plate, and improving the filling effect of the ceramic coating.

[0019] The further improvement of the technical scheme of the utility model lies in that one end of the scraping plate in the fixed frame is fixedly installed with a fixed block, the inside of the lengthening plate is provided with a movable slot matched with the shape of the fixed block, and the fixed block is in sliding connection with the inside of the movable slot.

[0020] The technical scheme is characterized in that the fixed block and the movable slot are arranged to increase the contact area of the lengthening plate and the scraping plate, so as to guide and limit the sliding track of the lengthening plate and reduce the possibility of the lengthening plate separating from the fixed frame and the scraping plate.

[0021] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0022] 1. This utility model provides a filling device for ceramic coatings. After the hopper is inserted into the storage tank, and during the process of pouring the ceramic coating into the storage tank through the hopper, a motor drives a rotating wheel to rotate, which in turn drives a gear to rotate synchronously. This allows a scraper to scrape the ceramic coating from the hopper into the storage tank, leveling it and preventing the ceramic coating from piling up. As the amount of ceramic coating being filled increases, an electric push rod continuously moves the hopper to the top until filling is complete. This avoids continuously filling ceramic coating in one position, which could lead to accumulation and gaps around the edges, thus preventing any impact on the overall effect and subsequent use of the ceramic coating.

[0023] 2. This utility model provides a filling device for ceramic coatings. By installing an extension plate, the scraper can be lengthened, and the extension plate can slide inside the fixed frame. After adjustment, the extension plate can be limited by a limiting component, thereby adapting to storage tanks with different internal diameters, thus expanding the applicability of the device and improving the use effect of the extension plate.

[0024] 3. This utility model provides a filling device for ceramic coatings. By making the bottom and end surfaces of the scraper and the extension plate smooth, the possibility of ceramic coatings adhering to their surfaces can be reduced, thereby improving the filling effect of ceramic coatings. Attached Figure Description

[0025] The present invention will be further described below with reference to the accompanying drawings.

[0026] Figure 1 This is a perspective view of the present utility model;

[0027] Figure 2 This is a partial cross-sectional structural diagram of the hopper of this utility model;

[0028] Figure 3 This is a partial cross-sectional structural diagram of the gear of this utility model;

[0029] Figure 4 This is a top view of a partial structure of the gear of this utility model;

[0030] Figure 5 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0031] Figure 6 This is a partial cross-sectional structural diagram of the extended plate of this utility model.

[0032] In the figure: 1, workbench; 2, hopper; 3, storage tank; 4, controller; 5, limiting component; 501, limiting plate; 502, screw rod; 503, hand wheel; 504, non-slip pad; 6, electric push rod; 7, gear; 8, scraper; 9, rotating wheel; 10, fixed frame; 11, motor; 12, lengthening plate; 13, bearing seat; 14, fixed frame; 15, limiting block; 16, fixed block. DETAILED DESCRIPTION

[0033] The utility model makes further detailed description in combination with examples:

[0034] Example 1

[0035] As shown in Figure 1 , Figure 3 and Figure 4 , the utility model provides a filling device for ceramic coating, including workbench 1, the top of workbench 1 is placed with storage tank 3, the top of storage tank 3 is provided with hopper 2, the top of workbench 1 of one side of storage tank 3 is fixedly installed with electric push rod 6, and the surface of one side of hopper 2 is fixedly connected with the electric push rod 6, and the top of workbench 1 of one end of electric push rod 6 is fixedly connected with controller 4, the outer surface of hopper 2 is rotatably installed with gear 7 through bearing seat 13, the outer surface of hopper 2 of the top of gear 7 is fixedly connected with fixed frame 10, and the top of fixed frame 10 of one side of hopper 2 is fixedly installed with motor 11, and the output shaft of motor 11 extends to the bottom of fixed frame 10 and is fixedly installed with rotating wheel 9, and rotating wheel 9 and gear 7 are engaged with each other, and the bottom of gear 7 of one side of hopper 2 is fixedly installed with scraper 8.

[0036] In the embodiment, in the process of filling ceramic coating, the position of filling is fixed, wherein only one position is aligned during filling, and the coating at the position is accumulated due to continuous pressure, forming a relatively thick coating layer, and other parts of the storage tank 3 may have a relatively thin coating layer due to insufficient coating flow or insufficient pressure, and even gaps may occur, which easily affects the overall effect of the coating and subsequent use. In the present application, after the hopper 2 is inserted into the interior of the storage tank 3, the scraper 8 is also inserted into the interior of the storage tank 3. During the process of pouring the ceramic coating into the interior of the storage tank 3 through the hopper 2, the motor 11 can drive the rotating wheel 9 to rotate. By engaging the rotating wheel 9 and the gear 7 with each other, the gear 7 can be driven to rotate synchronously, and the scraper 8 can be driven to rotate. By using the scraper 8 to scrape the ceramic coating, the ceramic coating entering the storage tank 3 from the interior of the hopper 2 can be scraped flat, avoiding the accumulation of the ceramic coating. Thus, the ceramic coating can be filled without always aligning one position, avoiding the accumulation of the ceramic coating and the occurrence of gaps in the periphery, thereby improving the overall effect of the ceramic coating and subsequent use.

[0037] Example 2

[0038] AsFigure 1 , Figure 3 and Figure 5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, a fixed frame 14 is fixedly installed at one end of the scraper 8, an extension plate 12 is slidably installed inside the fixed frame 14, a limiting block 15 is fixedly installed inside the fixed frame 14, a groove matching the shape of the limiting block 15 is opened inside the extension plate 12, the limiting block 15 is slidably connected to the inside of the groove, a limiting component 5 for limiting the extension plate 12 is provided at the top of the fixed frame 14, the limiting component 5 includes a screw 502, the screw 502 is threadedly connected to the inner wall of the fixed frame 14, and the top of the screw 502 extends out of the top of the fixed frame 14, a limiting plate 501 is rotatably installed at the bottom of the screw 502, the limiting plate 501 is located at the top of the extension plate 12, an anti-slip pad 504 is attached to the bottom of the limiting plate 501, the anti-slip pad 504 is tightly attached to the top surface of the extension plate 12, and a handwheel 503 is fixedly installed at the top of the screw 502.

[0039] In this embodiment, by installing the extension plate 12, the scraper 8 can be lengthened, expanding the range of the scraper 8 in scraping the ceramic coating. The extension plate 12 can also slide inside the fixed frame 14, thus adapting to storage tanks 3 with different internal diameters, expanding the applicability of the device, and improving the performance of the extension plate 12. By setting a limiting component 5, the screw 502 can be rotated to move the limiting plate 501 to the bottom, thereby limiting the extension plate 12 and preventing it from sliding inside the fixed frame 14 and affecting the smoothing effect of the ceramic coating. The handwheel 503 increases the contact area between the operator's hand and the screw 502, facilitating the rotation of the screw 502. The anti-slip pad 504 increases the friction between the surface of the limiting plate 501 and the extension plate 12, thereby improving the limiting effect of the extension plate 12.

[0040] Example 3

[0041] like Figure 3 , Figure 5 and Figure 6 As shown, based on Embodiment 2, this utility model provides a technical solution: preferably, the bottom and end surfaces of the scraper 8 and the extension plate 12 are all smoothly provided, a fixing block 16 is fixedly installed at one end of the scraper 8 inside the fixing frame 14, and an movable groove matching the shape of the fixing block 16 is opened inside the extension plate 12, and the fixing block 16 is slidably connected to the inside of the movable groove.

[0042] In the embodiment, by setting the scraper 8 and the lengthened plate 12 with smooth surfaces, the possibility of the ceramic paint adhering to the surfaces of the scraper 8 and the lengthened plate 12 can be reduced, and the filling effect of the ceramic paint can be improved; by setting the fixed block 16 and the movable slot, the contact area of the lengthened plate 12 and the scraper 8 can be increased, so as to guide and limit the sliding track of the lengthened plate 12, and the possibility of the lengthened plate 12 being separated from the fixed frame 14 and the scraper 8 towards the bottom can be reduced.

[0043] The working principle of the filling device for the ceramic paint will be described in detail below.

[0044] As shown in Figures 1-6 , the operator places the storage tank 3 on the top of the workbench 1, and limits the storage tank 3 by using the external structure; according to the different internal diameters of different storage tanks 3, the operator can rotate the hand wheel 503, and drive the screw rod 502 to rotate, drive the limiting plate 501 to move towards the top, so that the non-slip pad 504 is separated from the surface of the lengthened plate 12, and then the lengthened plate 12 is moved to one side or the other side to adapt to the interior of the storage tank 3; after the adjustment is completed, the operator can reversely rotate the hand wheel 503, and drive the screw rod 502 to rotate, so that the non-slip pad 504 is in contact with and pressed against the surface of the lengthened plate 12, and the lengthened plate 12 is limited, and then the hopper 2 is driven by the electric push rod 6 to move towards the bottom, the scraper 8 is extended into the storage tank 3, and then the hopper 2 guides the ceramic paint into the interior of the storage tank 3, and at the same time, the rotating wheel 9 is driven by the motor 11 to rotate, and the gear 7 is driven to rotate, so that the scraper 8 and the lengthened plate 12 are rotated to scrape the ceramic paint, so as to avoid filling the ceramic paint at one position all the time to form accumulation and cause gaps on the periphery, thereby improving the overall effect of the ceramic paint and subsequent use.

[0045] The above has made a detailed description of the present application, but some modifications or improvements can be made on the basis of the present application, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit and principles of the present application are within the scope of protection of the present application.

Claims

1. A filling device for ceramic coating, comprising a worktable (1); characterized in that: The top of the workbench (1) is provided with a storage tank (3), the top of the storage tank (3) is provided with a hopper (2), the top of the workbench (1) on one side of the storage tank (3) is fixedly installed with an electric push rod (6), the surface of the hopper (2) on one side is fixedly connected with the electric push rod (6), the top of the workbench (1) on one end of the electric push rod (6) is fixedly connected with a controller (4), the outer surface of the hopper (2) is rotatably installed with a gear (7) through a bearing seat (13), the outer surface of the hopper (2) on the top of the gear (7) is fixedly connected with a fixing frame (10), the top of the fixing frame (10) on one side of the hopper (2) is fixedly installed with a motor (11), the output shaft of the motor (11) extends to the bottom of the fixing frame (10) and is fixedly installed with a rotating wheel (9), the rotating wheel (9) and the gear (7) are meshed with each other, and the bottom of the gear (7) on one side of the hopper (2) is fixedly installed with a scraper (8).

2. A filling device for ceramic coating according to claim 1, characterized in that: One end of the scraper (8) is fixedly installed with a fixed frame (14), a lengthening plate (12) is slidably installed in the fixed frame (14), a limiting block (15) is fixedly installed in the fixed frame (14), a sliding groove matched with the shape of the limiting block (15) is formed in the lengthening plate (12), and the limiting block (15) and the sliding groove are slidably connected.

3. A filling device for ceramic coating according to claim 2, characterized in that: The limiting part (5) comprises a screw rod (502), the screw rod (502) is threadedly connected with the inner wall of the fixed frame (14), the top of the screw rod (502) extends out of the top of the fixed frame (14), the bottom of the screw rod (502) is rotatably installed with a limiting plate (501), and the limiting plate (501) is located on the top of the lengthening plate (12).

4. A filling device for ceramic coating according to claim 3, characterized in that: The bottom of the limiting plate (501) is attached with a non-slip pad (504), and the non-slip pad (504) is tightly attached to the top surface of the lengthening plate (12).

5. A filling device for ceramic coating material according to claim 4, characterized in that: The top of the screw rod (502) is fixedly installed with a hand wheel (503).

6. A filling device for ceramic coating material according to claim 5, characterized in that: The bottom and both end surfaces of the scraper (8) and the lengthening plate (12) are smoothly arranged.

7. A filling device for ceramic coating material according to claim 6, characterized in that: One end of the scraper (8) in the fixed frame (14) is fixedly installed with a fixed block (16), and the lengthening plate (12) is provided with a movable groove matched with the shape of the fixed block (16) in the lengthening plate (12), and the fixed block (16) and the movable groove are slidably connected.

Citation Information

Patent Citations

  • Nano ceramic coating filling device

    CN219136324U