Easily-dyed polyurethane fine-denier yarn production protection device
By installing a protective plate and a sliding baffle between the spinning tunnel outlet and the guide wire, the problem of waste yarn falling into the spinning tunnel is solved, achieving efficient interception and reducing downtime, thus improving production safety and equipment stability.
Patent Information
- Application Number
- CN202520069479.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-13
AI Technical Summary
During the spandex spinning process, black waste yarn in the spinning tunnel falls onto the yarn guide, causing yarn breakage at normal spinning positions, increasing downtime, material consumption, and maintenance costs.
Design a protective device for the production of easily dyed polyurethane fine denier filaments, including a protective plate installed between the spinning tunnel outlet and the guide. The protective plate has a notch for spandex filament bundles and is equipped with side plates, sliding baffles and double-sided adhesive paper. The spacing of the sliding baffles can be adjusted to adapt to the stability of the production equipment, forming a storage box structure to prevent waste filaments from falling off.
It effectively intercepts black waste yarn falling into the spinning channel, reduces the risk of waste yarn falling onto the yarn guide, improves production safety and equipment stability, and reduces downtime and maintenance costs.
Smart Images

Figure CN223674815U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to spandex spinning technical field, specifically point to a kind of easy-to-dye polyurethane fine denier silk production protection device. BACKGROUND
[0002] The process flow of spandex spinning is that spinning dope enters jetting assembly through spinning dope metering pump, the spinning dope from jetting assembly moves from top to bottom in spinning duct, solvent in spandex yarn is dried under the action of hot air device, and spandex yarn is wound by winding device below spinning duct, and spandex yarn first passes through guide after coming out from spinning duct.
[0003] When spinning is abnormal, such as jetting assembly pressure reaches the highest upper limit value of process, assembly internal leakage and other conditions lead to unable normal spinning, spinning assembly needs to be replaced after spinning lifting, spinning lifting refers to when spinning assembly needs to be cleaned, overhauled or replaced in spinning production process, the yarn bundle being produced is lifted from spinning duct to carry out subsequent operation.In lifting process, some spinning dope sticks on spinning duct wall, after high temperature, spinning dope becomes black waste yarn and falls from spinning duct to guide, to cause normal spinning position broken yarn, to make downtime, material manpower consumption and maintenance cost increase. SUMMARY
[0004] The technical problem to be solved by the utility model is to design an easy-to-dye polyurethane fine denier silk production protection device, which can effectively intercept black waste yarn falling from spinning duct, to prevent black waste yarn from directly falling on guide to cause normal spinning position broken yarn.
[0005] The utility model is implemented as follows:
[0006] An easy-to-dye polyurethane fine denier silk production protection device, comprising: a support arranged between spinning duct outlet and guide, and a protection plate clamped in the support on both sides;
[0007] The protection plate is provided with a gap for passing spandex yarn bundle, and the protection plate is in U-shaped structure as a whole.
[0008] Further, the edge of the protection plate is provided with a side plate, so that the protection plate forms a storage box structure.
[0009] Further, the protection plate is respectively provided with two T-shaped key grooves perpendicular to the length direction of the gap on the left and right sides of the gap, and the two T-shaped key grooves on each side are respectively close to the front and rear ends of the gap.
[0010] The left and right sides of the gap are respectively provided with sliding baffle plates, the front and rear ends of the lower surface of the sliding baffle plates are respectively provided with T-shaped keys matched with the T-shaped key grooves, so that the sliding baffle plates can be clamped into the T-shaped key grooves and slide left and right;
[0011] The front and rear ends of the sliding baffle plates are further provided with through holes, and fastening screws are arranged on the through holes, the shanks of the fastening screws are abutted against the bottoms of the T-shaped key grooves by rotating the fastening screws, and then the positions of the sliding baffle plates on the protective plate are fixed.
[0012] Further, a scale table is arranged near the T-shaped key groove.
[0013] Further, the support is in an I-shaped structure, an L-shaped structure or a C-shaped structure.
[0014] Further, the gap is in a rectangular shape or a combination of a rectangular shape and a semicircular shape.
[0015] Further, the upper surface of the protective plate is attached with double-sided adhesive paper.
[0016] The utility model discloses a protective plate for preventing black waste silk from falling from the spinning duct, which comprises a support and a protective plate arranged on the support. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model will be further described in connection with the embodiments with reference to the drawings.
[0018] Figure 1 is the effect picture of first embodiment of the utility model;
[0019] Figure 2 is the overall structure diagram of first embodiment of the utility model;
[0020] Figure 3 is the structure diagram of L-shaped structure support, C-shaped structure support of first embodiment of the utility model;
[0021] Figure 4 is the structure diagram of second embodiment of the utility model;
[0022] Figure 5 This is a structural diagram of the third embodiment of the present utility model;
[0023] Figure 6 This is a structural diagram of the sliding baffle according to the third embodiment of this utility model.
[0024] Figure label:
[0025] 1-Protective plate, 11-Notch, 12-Side plate, 13-Sliding baffle, 131-Through hole, 132-Fasting screw, 133-T-key, 14-T-keyway, 15-Scale, 2-Bracket, 3-Spinning tunnel outlet, 4-Guide, 5-Spandex filament bundle, 6-L-type structural bracket, 7-C-type structural bracket. Detailed Implementation
[0026] The following is combined Figures 1 to 6 The embodiments of this utility model will be described in detail below.
[0027] like Figures 1 to 3 As shown, a protective device for the production of easily dyed polyurethane fine denier filaments includes: a bracket 2 disposed between the spinning channel outlet 3 and the guide 4, and protective plates 1 clamped on both sides within the bracket 2. There are two brackets 2. In other embodiments, the same end of the two brackets 2 can also be connected to form a U-shaped structure, clamping the protective plates 1 from three sides (not shown). The protective plates 1 have notches 11 for the passage of spandex filament bundles 5. The protective plates 1 are generally U-shaped, and the spacing of the notches 11 is preferably 3cm, which is the spacing of the spandex filament bundle 5 channel. The spacing of the notches 11 can be adjusted according to the actual range of the spandex filament bundle 5's forward and backward offset during production. The notches 11 are rectangular or a combination of rectangle and semicircle. The bracket 2 is an I-shaped structure, but an L-shaped bracket 6 or a C-shaped bracket 7 can also be used.
[0028] After the subsequent operations of spinning and lifting are completed, such as cleaning, maintenance, and replacement of spinning components, the yarn bundle is put back into the spinning tunnel to resume production. After the spandex yarn bundle 5 comes out of the spinning tunnel outlet 3 and passes through the guide 4 to complete the spin-forming process, the notch edge of the protective plate 1 is aligned with the spandex yarn bundle 5 and the protective plate 1 is snapped into the bracket 2. Because a large operating space is required during the spin-forming process, the protective plate 1 can only be snapped into the bracket 2 after the spin-forming process is completed. If black waste yarn falls out of the spinning tunnel outlet 3, since the notch 11 of the protective plate 1 is small and the area of the protective plate 1 is large, the black waste yarn will most likely fall on the protective plate 1, avoiding direct fall onto the guide 4 or the winding equipment (not shown in the figure) below it, which would cause yarn breakage in the normal spinning position.
[0029] like Figure 4As shown, due to the air conditioning temperature and humidity control, equipment operation and personnel and material flow in the production workshop, air flow will inevitably exist, and if the speed of the protective plate 1 extracted from the support 2 is too fast before cleaning, a larger air flow will also be generated, that is, there is a probability that the black waste silk will be blown off the protective plate 1 onto the guide 4 or the winding equipment (not shown in the figure) below to cause normal spinning position broken silk. Therefore, the edge of the protective plate 1 can also be provided with a side plate 12, so that the protective plate 1 forms a storage box structure, has a good windproof function, and greatly reduces the risk of black waste silk falling off the protective plate 1. In addition, double-sided adhesive paper (not shown in the figure) can also be attached to the upper surface of the protective plate 1, and the black waste silk falling on it will be adhered, further reducing the risk of black waste silk falling off the protective plate 1, and replacing new adhesive paper when cleaning.
[0030] As shown in Figure 5 and Figure 6 shown, the protective plate 1 is respectively provided with two T-shaped key grooves 14 perpendicular to the length direction of the notch 11 on the left and right sides of the notch 11, and each side of the two T-shaped key grooves 14 is close to the front and rear ends of the notch 1. The protective plate 1 is also respectively provided with a sliding baffle 13 on the left and right sides of the notch 11, and the front and rear ends of the lower surface of the sliding baffle 13 are respectively provided with T-shaped keys 133 matched with the T-shaped key grooves 14. Each end of the T-shaped key 133 is preferably two, so that the sliding baffle 13 can be clamped into the T-shaped key groove 14 and slide left and right. The front and rear ends of the sliding baffle 13 are also provided with through holes 131, and the through holes 131 are provided with fastening screws 132. The screw rod of the fastening screw 132 is abutted against the bottom of the T-shaped key groove 14 by rotating the fastening screw 132, thereby fixing the position of the sliding baffle 13 on the protective plate 1. The vicinity of the T-shaped key groove 14 is also provided with a scale table 15 for accurately adjusting the position of the sliding baffle 13 on the protective plate 1. The gap between the notches 11 of the protective plate 1 designed in this way can be set to be greater than 3 cm, such as 5 cm. The gap between the sliding baffles 13 on both sides of the notch 11 is used as the gap of the spandex silk bundle 5 channel. When the stability of the production equipment improves, such as the front and rear offset distance of the spandex silk bundle is less than 2 cm, the positions of the left and right sliding baffles 13 can be adjusted so that the distance between them is 2 cm, further reducing the area of the interception blind area and improving the interception rate of black waste silk; when the production equipment is unstable for a short period of time, such as the front and rear offset distance of the spandex silk bundle 5 reaches 4 cm, the distance between the two can also be adjusted to 4 cm to avoid the spandex silk bundle 5 from hitting the sliding baffle 13 and causing broken silk.
[0031] The side plate 12 can also be provided on the side of the sliding baffle 13 close to the notch 11, which does not conflict with the design concept of the side plate 12 in the second embodiment.
[0032] The utility model discloses a protective plate is set up between the spinning channel export and the guide, and the protective plate only reserves the gap of spandex tow, so the black waste silk falling from the spinning channel can be effectively intercepted, the side plate is set up on the edge of the protective plate and forms the storage box structure, so the better windproof function is formed, when the airflow exists in the workshop or the speed of the protective plate is too fast when being drawn out and cleaned, the black waste silk will not fall from the protective plate, and the risk of the black waste silk falling on the protective plate is greatly reduced, the double -sided adhesive paper is attached on the upper surface of the protective plate, so the black waste silk falling on it is adhered, and the risk of the black waste silk falling on the protective plate is further reduced, and the sliding baffle is designed, and the spacing of the sliding baffle can be increased or reduced according to the stability of the production equipment, and the production safety is improved.
[0033] The above embodiments and drawings are not limited to the product shape and style of the utility model, and any ordinary technical personnel in the art can make appropriate changes or modifications, which should be considered as not departing from the patent scope of the utility model.
Claims
1. A protective device for the production of easily dyed polyurethane fine denier filaments, characterized in that: include: A bracket is installed between the outlet of the spinning channel and the guide, and protective plates on both sides are snapped into the bracket; The protective plate has notches for the passage of spandex filament bundles, and the protective plate is U-shaped in general.
2. The protective device for the production of easily dyed polyurethane fine denier filaments as described in claim 1, characterized in that: The protective panel has side panels along its edges, forming a storage box structure.
3. The protective device for the production of easily dyed polyurethane fine denier filaments as described in claim 1, characterized in that: The protective plate is provided with two T-shaped keyways on each of the left and right sides of the notch, which are perpendicular to the length direction of the notch. The two T-shaped keyways on each side are respectively close to the front and rear ends of the notch. The protective plate is also provided with sliding baffles on the left and right sides of the notch. The front and rear ends of the lower surface of the sliding baffle are respectively provided with T-shaped keys that match the T-shaped keyway, so that the sliding baffle can be engaged in the T-shaped keyway and slide left and right. The sliding baffle has through holes at both ends, and fastening screws are provided in the through holes. The fastening screws can be rotated so that their screws abut against the bottom of the T-shaped keyway, thereby fixing the position of the sliding baffle on the protective plate.
4. The protective device for the production of easily dyed polyurethane fine denier filaments as described in claim 3, characterized in that: A scale is also provided near the T-shaped keyway.
5. The protective device for the production of easily dyed polyurethane fine denier filaments as described in claim 1, characterized in that: The support structure is an I-shaped structure, an L-shaped structure, or a C-shaped structure.
6. The protective device for the production of easily dyed polyurethane fine denier filaments as described in claim 5, characterized in that: The gap is a rectangle or a combination of a rectangle and a semicircle.
7. A protective device for the production of easily dyed polyurethane fine denier filaments as described in any one of claims 1 to 2, characterized in that: The upper surface of the protective plate is covered with double-sided adhesive paper.